Diki Muchina weCNC router Zvimiro Zvinokosha: Frame Rigidity, Nzvimbo Yebasa, Spindle, Uye Controller

Iyo compact CNC router inogona kutaridzika inoyevedza pane yakatarwa sheet. Zvisinei, nhamba dzinokatyamadza hadzisi nguva dzose dzichibudisa zvidimbu zvakachena.

Kuomarara kwechimiro, nzvimbo yekushanda, mashandiro espindle, uye kuenderana kwemutongi kunoratidza kukosha chaiko kwemuchina. Ivo vanopesvedzera kurongeka, kupera kwepamusoro, kumhanya kwekushanda, uye sarudzo dzeprojekiti dzemangwana.

Gwaro rino rinotsanangura nzira yekuongorora chimiro chega chega. Iwe uchadzidza zvakakosha pahuni, acrylic, plastiki, PCB, uye yakapfava simbi machining.

Tsanangura Diki Yako Muchina weCNC router Zvinodiwa Kutanga

Diki Muchina weCNC router rinotevera nzira dzematurusi dzakarongwa kunyora, kucheka, kudhirowa, nekugaya zvinhu zvakasiyana. Yayo compact tsoka inokodzera maworkshop epamba, marabhoritari, zvikoro, prototyping studio, uye mabhizinesi madiki ekugadzira.

Usati waenzanisa michina, nyora zvikamu zvaunotarisira kugadzira. Rekodha hukuru hwavo, zvinhu, ukobvu, kushivirira, uye inotarisirwa vhoriyamu yepamwedzi. Idzi ruzivo runogadzira hwaro hunobatsira kune yega yega sarudzo inotevera.

Izvo zvinhu zvinokanganisa zvakanyanya kudiwa kwemuchina kumisikidzwa. Furo uye softwood zvinoisa mashoma ekucheka mitoro pafuremu. Hardwood, mapurasitiki einjiniya, uye aluminium inoda kuomarara, kudzorwa kufamba, uye yakakodzera spindle simba.

Nzvimbo yekushanda inokoshawo. Yera bhenji, madziro ari pedyo, magonhi, uye nzvimbo yekurodha. Sanganisira imba yekombuta, muunganidzi weguruva, midziyo inotonhorera, maturusi, uye kuchengetedza zvinhu.

A wider Iyo Yakakwana Yekutengesa CNC Router Kutenga Gwaro - CNC World inotsigira yakafanana application-yekutanga maitiro. Saizi yechinhu, mutoro webasa, software, zvishandiso, tsigiro, uye nzvimbo iripo inofanirwa kutungamira kutenga.

Huajiang yakatanga kugadzira CNC yekutemera maspindle motors muna 2000. Yakazowedzera kuita maVFDs neCNC ekutemera muchina. The About Us - Zhonghuajiang Spindle yakavambwa muna 2018, ichitsigirwa nekugadzira uye kugadzirisa ruzivo.

Frame Rigidity Inodzora Kurongeka uye Surface Hunhu

Frame rigidity inotsanangura kuti muchina unoramba sei kufamba pasi pemasimba ekucheka. Chishandiso chese chekucheka chinosundidzira pane izvo zvinhu. A flexible frame inobvumira spindle kana gantry kuchinja zvishoma.

Kufamba ikoko kunogona kugadzira chatter, mipendero isina kuenzana, zvimiro zvisirizvo, kana maturusi akatyoka. Dambudziko rinowedzera kujeka panguva yekucheka kwakadzika, kukurumidza kudya, uye yakapfava simbi machining.

Tarisa Kupfuura Frame Material

Aluminium inogona kupa chiyero chinoshanda pakati pekuoma, uremu, uye kusagadzikana kwemarara. Simbi inogona kupa yakawanda misa uye vibration control. Nekudaro, mazita emidziyo chete haagone kusimbisa mhando yemuchina.

Tarisa yakazara dhizaini yekugadzira:

• Gantry kuvaka: Gantry gobvu, rinonyatsotsigirwa rinoramba kumonyoroka. Marefu kana asina kutsigirwa gantries anogona kupfakanyika panguva yekucheka zvine hasha.

• Joint quality: Mabhaudhi akasununguka uye kubatanidza zvisina kunaka kunoderedza kuoma. Nzvimbo dzinosungirirwa dzakagadzirwa zvakanaka dzinochengetedza kurongeka.

• Z-axis chimiro: Ipfupi, yakatsigirwa Z-axis inowanzo dzikamisa kuwedzera. Kuwedzera gantry kureba kunogona kuderedza kuoma.

• Linear motion components: Anotsigirwa mitsara madhairekitori anodzora axis kufamba zviri nani pane asina kutsigirwa tsvimbo pasi pemitoro inorema.

• Chigadziko chemuchina: Chigadziko chakagadzika chinomisa kuzunungusa uye vibration panguva yekukurumidza kutungamira shanduko.

Huremu hwemuchina hunogona kupa zano rinobatsira, asi haisi kuyerwa kwakakwana. Huremu husina kunaka hunoita zvishoma kutsigira nzira yekucheka. Structural geometry uye mhando yekubatanidza inoramba yakakosha.

Tarisa iyo Motion System

Bhora screws inopa inodzorwa mutsara kufamba uye yakaderera backlash. Ivo vanokodzera kunyorwa kwakadzama, basa rekudzokorora, uye simbi yakapfava kugadzirisa. Lead screws inogona kuve ine mari kune yakareruka application, kunyangwe kupfeka uye backlash yakakodzera kutariswa.

Mabhandi anogona kufamba nekukurumidza uye kushanda zvakanaka pahuni kana furo. Nekudaro, kutambanudza bhandi kunogona kukanganisa mhedzisiro pasi pekuda kucheka mitoro. Rack-and-pinion masisitimu anooneka kazhinji pane hombe CNC routers.

Kumbira kurongeka kweiyo uye kudzokorora data zvakasiyana. Kumira kwechokwadi kunoratidza kuti muchina wacho unosvika zvakadii panzvimbo yawakarairwa. Kudzokorora kunoratidza kana ichigona kudzokera kunzvimbo iyoyo nguva dzose.

Muchina unofanirwa kugara pabhenji rakasimba. Kunyangwe yakasimba CNC router inogona kuita zvisina kunaka patafura isina simba. Ongorora mafasteners nguva nenguva nekuti vibration inogona kusunungura zvimiro uye zvinofamba.

Sarudza Nzvimbo Yebasa Yakavakirwa pane Chaiyo Zvikamu

Saizi yemuchina yakashambadzirwa haigari yakaenzana nenzvimbo yayo yekucheka inogona kushandiswa. Tarisa mafambiro anoshanda X, Y, uye Z usati wahodha.

X uye Y kufamba inosarudza chikamu chikuru chakafuratira chakagadziriswa mune imwe setup. Z yekufamba inodzora kubvumidzwa kwechishandiso, ukobvu hwezvinhu, urefu hwekugadzirisa, uye kudzika kwekucheka kunogoneka. Iyo yakareba workpiece inogona kushandisa inowanikwa Z yekufamba isati yatanga kucheka.

Sanganisira Clamping uye Tool Clearance

Iyo 300 × 400mm workpiece haingoite inokwana 300 × 400mm yekucheka nzvimbo. Maclamps, edge margins, alignment stops, uye access tool inoda imwe nzvimbo.

Ronga kutenderedza chikamu chako chikuru chakajairika pane kusajairika remangwana purojekiti. Kutenga mafambiro akawandisa kunowedzera tsoka, mutengo, uye dzimwe nguva zvimiro zvinodiwa. Kutenga zvishoma zvekufamba zvinomanikidza zvakadzokororwa kugadzirisazve zvinhu.

Material tiling inobvumira router diki kugadzirisa zvikamu zvakareba. Mushandi anocheka chikamu chimwe, oisa patsva zvinhu, uye oenderera mberi neturusi. Inochengetedza nzvimbo yemuchina asi inowedzera nguva yekuseta uye njodzi yekumisikidza.

Muchina wetsoka unofanirwawo kuongororwa. Motors, tambo cheni, kudzora mabhokisi, uye emergency-kumisa kupinda kunogona kuwedzera kupfuura nzvimbo yekucheka. Vashandi vanoda nzvimbo yekurodha zvinhu uye kuita kugadzirisa zvakachengeteka.

Semuenzaniso unoshanda, the 6040 Muchina weCNC router 3 Axis 4 Axis 300W 800W 1500W MACH3 300x400mm inoronga 400 × 570 × 75mm inoshanda inoshanda nzvimbo. Madimikira ayo anosanganisira 6061 T5 aluminium furemu, bhora-screw transmission, uye 0.05mm yekumisikidza kurongeka.

Enzanisa nhamba idzi nemapurojekiti chaiwo. Usasarudza modhi nekuti zita rayo rinoita serinomiririra imwe saizi yetafura.

Matanidza Spindle kune Zvishandiso Zvako uye Kucheka Mitoro

Iyo spindle inotenderedza mudziyo wekucheka uye inopa simba rinodiwa pakubvisa zvinhu. Simba rayo, kumhanya kwemhando, mabhengi, collet, kutonhora system, uye runout inopesvedzera machining mhedzisiro.

Mvura yakawanda haingogadziri zvikamu zviri nani. Chikurunga chine simba pane chinochinjika furemu chinogona kuwedzera kudedera. Chikurunga chidiki, chakatsiga chinogona kuunza mhedzisiro yakachena panguva yekunyorwa kwakanaka.

Ongorora Simba uye Speed ​​​​Pamwechete

Yakakwira spindle kumhanya inotsigira diki-dhayamita maturusi anoshandiswa kunyora, PCB milling, uye yakadzama acrylic basa. Macheki akakura uye anorema kucheka kazhinji anoda torque yakasimba.

Material zvakare inoshandura zvinodiwa:

Spindle runout inotsanangura zvisingadiwe chishandiso kutenderera kure nepakati pechokwadi. Kumhanya kwakanyanya kunogadzira kuchekwa kwakakura, kupera kwakashata, uye kukurumidza kupfeka kwezvishandiso. Zvinonyanya kukosha kana uchishandisa zvimedu zvidiki zvekunyora.

Collet huwandu hunotaridza kuti ndechipi chishandiso chinotambisa muchina. ER11 macollets anowanikwa pane compact CNC routers. Mahombe ecollet masisitimu anotsigira akafara maturusi marenji, asi anodawo chinorukwa chinowirirana.

Enzanisa Kutonhodza Nzira

Mhepo-yakatonhorera spindles inopa kuisirwa nyore. Havadi pombi, tangi inotonhodza, kana pombi dzemvura. Mafeni avo akavakwa-mukati anogona kugadzira ruzha rwekuwedzera.

Maspindle akanyoroveswa nemvura anogona kushanda chinyararire uye kugadzirisa kupisa panguva yebasa refu. Vanoda pombi, reservoir, hoses, uye cheki dzenguva dzose dzinotonhorera.

VFD inopa inochinjika spindle kumhanya kune inoenderana AC spindles. Simbisa voltage, frequency, spindle rating, uye chiratidzo chekudzora usati wabatanidza michina.

Bvunza kana spindle kumhanya ichigona kudzorwa kuburikidza neiyo CNC chirongwa. Manual speed control inogona kukodzera basa renguva nenguva. Otomatiki kumhanya mirairo inovandudza kudzokororwa pamabasa akachengetwa ekugadzira.

Ongorora iyo CNC Controller uye Yakazara Machine Workflow

Iyo controller inoshandura G-code kuita yakarongeka axis uye spindle mafambiro. Iyo inobatanidza iyo yedhijitari dhizaini yekufambisa kumuchina wenyama.

Mutongi anofanira kuenderana neunyanzvi hwesoftware uye zvinodiwa zvekugadzira. Hardware yakaoma inopa kukosha kushoma kana vashandisi vasingakwanise kuimisa kana kuichengeta.

GRBL , Mach3, uye Offline Control

GRBL -based controllers zvinowanzoitika pamashini ekupinda-level desktop. Iwo anokwanisika, anowanikwa, uye anotsigirwa neanoverengeka G-code sender zvirongwa. Iwo anowanzo kukodzera hobby engraving uye akareruka workshop application.

Mach3-yakavakirwa masisitimu inopa yakafara yekumisikidza sarudzo kune inoenderana Windows makomputa uye inofamba-yekudzora hardware. Maererano ne official Mach3 tsananguro , iyo software inoita G-code uye inodzora stepper kana servo mota kufamba.

Offline controllers anogona kumhanyisa mafaera akachengetwa pasina kubatanidza komputa zvachose. Urongwa uhwu hunoderedza kuwandisa kwewekishopu uye hunodzivirira kugadzirwa kubva pakukanganiswa kwekombuta.

Nekudaro, iyo interface ingori kufunga kumwe chete. Simbisa izvi zvikwanisiro zvemutongi:

• Inotsigirwa CAD/CAM post-processors uye G-code mafomati

• USB, Ethernet, kana nzira yekufambisa faira isina Indaneti

• Limit switch uye homing mabasa

• Emergency-stop connection

• Tool-kureba probe rutsigiro

• Spindle kumhanya uye VFD kutonga

• Feed-hold uye basa-resume mabasa

• Motor zvazvino uye nhanho marongero

• Parameter backup uye kupora

• Kuwanikwa kwezvinyorwa uye rubatsiro rwehunyanzvi

Mutongi haakwanise kururamisa furemu inochinjika kana isina kurongeka inofamba sisitimu. Saizvozvo, muchina wakaomarara haugone kuunza basa rinoenderana kubva kune zvisirizvo nhanho-per-millimeter marongero.

Tarisa hukama pakati pemutongi, vatyairi, uye stepper motors. Yakanyatsoenderana ikozvino, voltage, kukwidziridza, uye pulse marongero anotsigira kufamba kwakagadzikana. Kuwedzera kukwirisa kunogona kukonzera kudedera kana kupotsa matanho.

Mhanya sampuli yeG-code faira usati watanga zvinhu zvakakosha. Simbisa mafambiro eaxis, miganho yemuchina, marongero ekwakabva, maspindle commands, uye emergency-stop operation.

Zvekushandisa bhizinesi, bvunza kuti mafaera ekugadzirisa anotsigirwa sei. Iyo yakachengetedzwa controller mbiri inogona kuderedza nguva yekudzikira mushure mekutsiva komputa kana kutadza kwesoftware.

Mhedziso

Yakanakisa Diki Muchina weCNC router haisiriyo hombe kana ine simba modhi.

Sarudza yakaomarara furemu, inoshanda nzvimbo yebasa, yakakodzera spindle, uye inoenderana controller. Wobva wasimbisa zvinhu zvinofamba, maficha ekuchengetedza, maturusi, uye tsigiro yehunyanzvi.

Zhong Hua Jiang inogona kubatsira vatengi kuenzanisa zvinhu izvi nemidziyo, saizi yezvikamu, uye zvinotarisirwa kugadzirwa zvinodiwa.

FAQ Nezve Diki Muchina weCNC router s

Mubvunzo: Ndeipi nzvimbo yebasa yakanakira Diki Muchina weCNC router ?

A: Sarudza nzvimbo yakakura zvishoma pane yako yakajairika workpieces. Sanganisira nzvimbo yezvisungo, mitsetse yekumisikidza, uye kufamba kwezvishandiso. Diki PCB uye nameplate mapurojekiti angangoda kufamba zvishoma. Zviratidzo, mapaneru, uye marongerwo ebatch zvinoda imwe nzvimbo. Tarisa unoshanda X, Y, uye Z kufamba pane kuvimba nezita remuenzaniso.

Mubvunzo: Ko aruminiyamu furemu yakasimba zvakakwana kuti CNC routing?

A: Yakanyatsogadzirwa aluminium furemu inogona kubata huni, acrylic, plastiki, PCB, uye chiedza chakapfava simbi basa. Profile ukobvu, gantry rutsigiro, kubatana mhando, uye mutsara madhairekitori anokanganisawo kuoma. Heavy aluminium yekucheka ingangoda chimiro chakasimba, chipfupi chekuwedzera chishandiso, uye inochengetedza yekucheka ma paramita.

Q: Yakawanda sei simba rechirukwa inoda diki CNC router?

A: Kunyora kwechiedza kungangoda mazana mashoma watts. Hardwood, gobvu acrylic, uye yenguva dzose yakapfava simbi basa inogona kubatsirwa kubva 800W kusvika 1500W kana kupfuura. Matanidza simba rekugadzira simba, mudziyo dhayamita, kucheka kudzika, uye nguva yekugadzira. Spindle runout uye torque inogona kukosha kupfuura yakanyanya kuwanda.

Q: Ko diki CNC router kucheka aruminiyamu?

A: Hongu, mimwe michina yakaoma inogona kunyora uye zvishoma kucheka aluminium. Shandisa yakakodzera cutter, controlled feed rate, shallow pass, uye inoshanda chip kubvisa. Iyo furemu, Z-axis, spindle, uye kushanda inofanira kuramba yakagadzikana. Marouter madiki haafanirwe kubatwa seanorema maindasitiri ekugaya.

Mubvunzo: Ko GRBL kana Mach3 iri nani kune vanotanga?

A: GRBL inopa nzvimbo yakapfava uye inokwanisika yekupinda yemakompakiti muchina. Mach3 inopa mamwe masisitimu ekugadzirisa anoenderana Windows-based masisitimu. Sarudzo iri nani inoenderana neiyo controller Hardware, software yekufambisa, mabasa anodiwa, uye iripo tekinoroji rutsigiro. Simbisa kuenderana usati watenga muchina.