Ibisanzwe 9 Ibibazo bya CNC Moteri Ukeneye kumenya

I. IRIBURIRO

Ni ubuhe bwoko bwa CNC buzunguruka?

CNC isuka motos numutima wimashini iyo ari yo yose ya CNC. Ibi bigize bifite inshingano zo kuzunguruka igikoresho cyo gukata, bituma habaho uburyo bwo gukoresha ibikoresho bitandukanye nkibiti, icyuma, plastike, nibikondo. Moteri ya spindle itanga TORQU n'umuvuduko usabwa kugirango urangize imirimo myinshi, uhereye kuri delicate isobanura gusya umusoro mwinshi. Bitekereze nka moteri yimodoka - bitayifite, ntakintu cyimutse, kandi ibidashoboka ntibishoboka.

Niki gituma moteri ya spindle idasanzwe nubushobozi bwabo bwo gukomeza kwihuta na torque ihamye munsi yumutwaro. Bitandukanye na moteri isanzwe, moteri ya CNC yagenewe gukemura RPM nyinshi (impinduramatwara kumunota) no gukora neza mugihe kinini. Uku kuramba no gusobanuka nibyo byabatandukanije mwisi ya mudasobwa igenzura ryumubare.

Ubwoko bwa moteri ya spindle: Air-Couched na Cooled yakonje

Ibiciro bya spindle biza muburyo bubiri bwibanze bushingiye ku buryo bukonjesha: gukonjesha no gukonjesha no gukonjesha. Buri bwoko bufite ibyiza byacyo nubucuruzi, no guhitamo iburyo birashobora kugira ingaruka ku buryo butangaje gahunda yawe yimikorere yawe na gahunda yo kubungabunga.

Moteri ya Spindle

Moteri ya Spindle ikonje yishingikiriza ku bafana cyangwa indege yo hanze yo gutwikira ubushyuhe bwakozwe mugihe cyo gukora. Ubu ni bwo buryo bukunze gukoreshwa mu mashini za CNC n'imashini zinganda zinganda. Kimwe mu byiza byinshi bya moto bikonje bikonje ni ubworoherane bwabo. Ntabwo bakeneye sisitemu yo gukonjesha, bituma gushiraho no gufata neza byoroshye.

Amazi meza ya Spindle

Ku rundi ruhande, moteri yuzuye amazi, koresha uburyo bwo kuzenguruka amazi afunze kugirango ucunge ubushyuhe. Bazwiho imikorere yabo ituje hamwe nubukonje buhebuje. Iyi moto nibyiza kubikorwa biremereye cyangwa bikomeza, aho imiyoborere yubushyuhe ihinduka ikintu gikomeye.

Kuberako amazi afite ubushobozi buhanitse butari umwuka, birashobora kwikuramo no gutwara ubushyuhe bwinshi. Ibi bituma amazi akonje akwiriye gukoreshwa, cyane cyane mubuhanga aho ibisobanuro nigikorwa ari ngombwa.

Kuki Kuzunguruka Ibibazo

Ibibazo bya spindle birashobora kuzana imikorere yawe yose ya CNC kumurongo. Niba spindle idakora neza, urashobora kwitega kugabanya ubuziranenge, kongera ibiciro bya scrap, ndetse no kunanirwa kwimashini. Urebye ko spindle ishinzwe gutwara igikoresho cyo gukata, ibibazo byose bikagira ingaruka kubwukuri, umuvuduko, nubwiza bwibiryo byawe.

Tekereza kugerageza gukata binyuze kuri aluminiyumu ufite spindle ihindagurika, kwiruka bishyushye, cyangwa gusimbuka rpms. Ntabwo kurangiza gusakara gusa, ariko igitabo cyawe gishobora kumeneka, cyagutwaye igihe namafaranga. Ikirushijeho kuba kibi, ibibazo bya spinde bidakemurwa birashobora gutuma bisana bihenze cyangwa byangiza bidasubirwaho kuri imashini ya CNC ubwayo.

Uhereye kubikorwa, ibibazo bya spindle biganisha ku matara atateganijwe. Iyi ni inzozi zijoro kubikoresho byo gukora bikora kuri gahunda zifatika. Kunanirwa kw'ibice bimwe birashobora guta igihe ntarengwa, kugira ingaruka kubakiriya, kandi bigatera igihombo cyamafaranga.

Byongeye kandi, hari impungenge z'umutekano. Kuzunguruka bitaribyo birashobora kwishyurwa, biganisha ku ngaruka z'umuriro, cyane cyane mu bidukikije bidakoresheje amaduka. Gufata gukomera gutunguranye nabyo birashobora gutera akazi guhindagurika cyangwa kwigobotora, birashoboka ko byangiza umukoresha.

Niyo mpamvu ari ngombwa kumenya no gukemura ibibazo bya spindle hakiri kare bishoboka. Kubungabunga bisanzwe, gukurikirana igihe nyacyo, kandi byihuse ibitekerezo byibimenyetso byo kuburira ntibiganirwaho niba ushaka imashini yawe ya CNC kugirango ukore neza kandi neza.

II. Ibibazo bisanzwe bya CNC

Ikibazo	Ibitera	Ibisubizo
1..	- guhumeka nabi (guhimba kwumwuka)   - imiyoboro ikonje   - Gukomeza gukoresha cyane	- isuku muyungurura / sisitemu yubukonje   - Irinde guhora wihuta   - Ubushyuhe
2. Kunyeganyega cyane	- ibikoresho bya immbalanced  - kwambarwa cyangwa kwambara   - Shaft Kurwanya	- Koresha ibikoresho biringaniye   - gusimbuza   - Ongera uhuze nibikoresho byateganijwe
3. Urusaku rudasanzwe	- Ibikorwa byambarwa   - Ibice birekuye   - kwambara imbere	- Kugenzura Spindle Gukina   - gusimbuza   - Gukomera kandi bihurira
4. Kuzunguruka ntibihindukira	- Vfd idakwiye cyangwa Amashanyarazi  - moteri yangiritse   - insinga zamenetse	- Reba intoki n'imbaraga   - Kugenzura kode ya VFD   - Ibyiciro bya Coil hamwe na Multimoteri
5. Kwangiza	- Kwiyubaka  - urusaku (gukubita / gusya)   - Gutakaza kwukuri	- gusimbuza kwivuza vuba   - Koresha Ibihuru Bikwiye   - Ikidodo Moteri kuva mukungugu / gukonjesha
6. Igenamiterere rya interineti	- rpm idahindagurika  - amakosa ya VFD   - Kunanirwa kwa mbere	- guhuza igenamiterere kurupapuro   - Kurikiza imfashanyigisho   - Baza utanga isoko niba udashidikanya
7. BOLTS / GUKORESHWA	- Kunyeganyega  - Ibikoresho bidasanzwe  - gantry / kwangiza akazi	- Koresha torque   - Reba Icyumweru   - Umutekano wizewe
8. Umukandara	- kwambara mugihe runaka   - Guhangayika   - Impinduka	- Reba impagarara Bi-buri cyumweru   - Koresha Gauge   - Simbuza umukandara wambaye
9. Umuzunguruko ngufi	- guhagarika umutima gutunguranye   - gutwika impumuro   - Kumena amatsinda	- gusimbuza insinga zangiritse   - Menya neza ko insulation   - Ongera uburinzi bwo kwiyongera

1.. Ibibazo byinshi

Kuzenguruka moteri kwishyuza ni kimwe muri rusange - kandi giteye akaga - ibibazo byahuye na CNC imashini ifata imashini. Kuburanishwa no kugabanya gukora ibikorwa bya moteri gusa ahubwo bigabanya ubuzima bwayo cyane. Niba bidasuzumwe, birashobora kuganisha ku byangiritse burundu, bivamo gusana bihenze cyangwa no gusimbuza moteri.

Reka ducikemo ibi bitera kandi dukemuke

Impamvu Zikabije

Sisitemu idahagije

Kuri spindle ikonjesha ikirere, ifumbire ifunze, abafana banduye, cyangwa umwuka udakwiye urashobora kubukonje. Mu buryo nk'ubwo, kuri sisitemu ikonjesha amazi, yahagaritswe, gutemba gukonjesha, cyangwa kunanirwa kw pompe birashobora kugabanya imikorere yo gukonjesha.

Abakoresha benshi nabo bakora amakosa yo kwinjiza slundles batagenzura umwuka uhagije cyangwa ubushobozi bukonje. Ibi ni nko kuyobora marato muri swater - ubushyuhe bufite aho bugera.

Igikorwa kirekire kuri rpm ndende

Gukora spindle ubudahwema kumuvuduko mwinshi ushimangira ibintu byimbere, bitera ubushyuhe burenze ibisanzwe. Cyane cyane mu mpeshyi cyangwa mumwanya wakazi uhujwe nabi, ibi birashobora gusunika moteri kurenza imipaka.

Igenamiterere ribi

Gukoresha voltage itari yo, inshuro, cyangwa igenamigambi rishinzwe kuri VFD (uburyo butandukanye) birashobora gukora imitwe, biganisha ku ruhenduke. Niba ikinyabiziga cyohereje imbaraga nyinshi cyangwa zikora kuri passcy idahindagurika, ugomba guhangana nubushyuhe.

Umwanda cyangwa wambaye

Kwihanganira imbere muri spindle ifasha kugabanya amakimbirane. Niba ibi byashaje, byumye, cyangwa byanduye, guterana amagambo, na byo bizamura ubushyuhe bwimbere. Ntushobora no kubona ibi kugeza bitinze, cyane cyane niba udakora igenzura risanzwe.

Ibintu by'ibidukikije

Gukorera ahantu hashyushye, kwivuza, cyangwa kwifuza birashobora kongera ikibazo. Umukungugu urashobora gukonjesha abafana cyangwa ikote imbere yimbere, mugihe ubushyuhe bwinshi bwibidukikije butuma sisitemu yo gutandukanya ubushyuhe.

Ibisubizo byo kwishyurwa

Sukura no gukomeza sisitemu yo gukonjesha

Mubisanzwe bisukura ibyuma, abafana, hamwe na muyungurura muburyo bukonjesha ikirere. Kuri spindle ikonjesha amazi, izungurura imirongo ikonje, reba kumeneka, kandi urebe ko pompe y'amazi ikora neza.

Simbuza cyangwa wuzuze coolant nkuko bikenewe kandi ukoreshe amazi yatoboye avanze na antifreeze kugirango wirinde kugabanuka kwangwa na microbial.

Kunoza Ibipimo

Irinde kwinjiza rpms mugihe kinini keretse spindle yawe yagenwe. Umuvuduko usanzwe hamwe nuburyo bwo gukora ibikoresho kugirango ugabanye ibisekuru byubushyuhe utabangamiye umusaruro.

Koresha ibiryo bikwiye nimyumu yibikoresho urimo gushushanya. Kurenza urugero hamwe no gukata gukabije birashobora kuganisha kumihangayiko idakenewe nubushyuhe.

Hindura igenamiterere rya VFD

Menya neza ko VFD iyobowe neza ukurikije ibisobanuro bya tekiniki. Koresha ikirere cyo Kurinda ikirere kandi ukurikirane AMPERA kugirango habeho moteri idarenze.

Shyiramo imbaraga zo hanze

Tekereza gushiraho abafana bafasha cyangwa guhumeka mumahugurwa kugirango utezimbere gukonja. Kuri sisitemu ikonjesha amazi, koresha radiator cyangwa chiller kugirango ubushyuhe bukonje.

Abakoresha bamwe ndetse no kubaka ibisubizo bikonje ukoresheje imirasire ya pc nabafana, bishobora kuba byiza cyane kumashini nto-yo hagati.

Teganya kubungabunga

Kora urutonde rusanzwe rwo kugenzura imiterere, urwego rwa coolant, numwuka. Koresha kamera yubushyuhe cyangwa ubushyuhe bwa sensor kugirango ukurikirane ubushyuhe bwa spindle mugihe cyo gukora.

Byihuse ubona ubushyuhe bwo kuzamuka, byihuse urashobora gutabara mbere yuko biba ikibazo kinini.

Gukurikirana Ibidukikije

Bika imashini mu gace gafite umwuka mwinshi, kure yubushyuhe cyangwa urumuri rwizuba. Koresha sisitemu yo gukusanya ivumbi kugirango wirinde uduce dufunga moteri yimbere.

Kwishyurwa ni nko guswera buhoro - ntushobora kubona ingaruka zayo ako kanya, ariko igihe cyagenwe bizaguriza imashini yawe kandi yizewe. Mugusobanukirwa intandaro no gushyira mubikorwa ibisubizo byubwenge, bidahwitse, urashobora gukomeza gukonjesha kwirukana, igihe kirekire, kandi neza. Kwirinda hano ntabwo biruta gukira - birasa cyane.

2. Kunyeganyega cyane

Kunyeganyega muri moteri ya CNC ntabwo ari uburakari gusa - ni ikimenyetso cyo kuburira. Irakubwira ko hari ikintu kizimye, kandi niba ubyirengagije, urimo ufungura umuryango kuri byinshi mubibazo byinshi, bike. Kunyeganyega gukabije birashobora kwangiza ubuso bwakazi kawe, kwambara ibikoresho byawe byihuse, amaherezo bitera ibyago byimbere. Ubutumwa bwiza? Urashobora gufata no kuyikosora hakiri kare, umaze gusobanukirwa niki gitera kunyeganyega nuburyo bwo kubyitwaramo.

Impamvu zo Kunyeganyega

Ibikoresho bya immbalanced cyangwa collet

Imwe mu mpamvu zisanzwe zinyuma zinyeganyega ni ibikoresho bidakwiye. Niba igikoresho cyo gukata kidashinze neza muri collet cyangwa niba igikoresho ubwacyo kitaringaniye, gishobora guterera hagati ya spindle ya gravity. Uku kubumba kuvugwa kumuvuduko mwinshi, aho noguka ntoya ishobora gutera kunyeganyega.

Kwambara cyangwa kurekura

Ibikoresho bigira uruhare rukomeye mu guhungabanya spindle. Igihe kirenze, barambara cyangwa barekura, cyane cyane niba badasiba cyangwa ngo basukure neza. Nkuko birebire bikabije, bamenyekanisha icyumba cyo gukina cyangwa 'Wiggle ' muri spindle shaft, bivuze kunyeganyega mugihe cyo gukora.

Yunamye shaft

Impanuka zibaho - birashoboka ko spindle yagabanutse mugihe cyo kubungabunga, cyangwa ahari igikoresho cyagomutse mugihe cyakazi. Niba spindle shaft ndetse yunamye gato, bizatera injyana yinjyana igihe cyose izunguruka. Iki nikimwe mubitera bikomeye kandi mubisanzwe bisaba gusanwa cyangwa gusimburwa.

Kudahuza spindle cyangwa ibice byimashini

Niba spindle idahuye neza hamwe nimashini isigaye, cyangwa niba umurongo wawe utumanaho atari kare, moteri izanyeganyega nkuko igerageza kwishyura aya makosa. Kwishyiriraho nabi no kubura kalibration akenshi ni abadelisi hano.

Gukora imirimo idahwitse cyangwa gushiraho

Rimwe na rimwe, kunyeganyega ntabwo biva kuri spinde ubwayo ariko kuva ku mashini cyangwa shingiro. Niba imashini yawe ya CNC ishyizwe hasi, cyangwa niba imitwe ihamye irekuye, irashobora gukora ingaruka zo kwigana kwigana kunyeganyega.

Rpm ndende idafite umutwaro

Kuzunguruka spindle kuri rpm nyinshi nta mutwaro cyangwa igikoresho bishobora guhura no kunyeganyega hamwe, cyane cyane mu mashini zoroheje. Ibi ntabwo buri gihe ari amakosa ariko ahubwo biranga uburyo motos zimwe zitwara mubihe bitarimo.

Gukosora kunyeganyega

UBWENGE

Buri gihe urebe neza ko igikoresho cyo gukata gishingiye neza muri collet. Sukura igikoresho shank na collet mbere yo kwishyiriraho. Kubikorwa byihuta, tekereza ukoresheje ibikoresho byuzuye-bihuriyeho kandi bikusanya, bigabanya inyongera cyane.

Kugenzura no gusimbuza kwivuza

Reba spindle ya spindle kubimenyetso byo kwambara, gusya urusaku, cyangwa urekuye. Kubisimbuza nibiba ngombwa, kandi uhore ukurikize umurongo ngenderwaho wuburyo bwo kubyara no kwishyiriraho. Ibi nibyiza gukorwa mbere yuko ibyangiritse bikwirakwira kugeza kuri spindle.

Reba ibyangiritse

Kwirukana Ibizamini ukoresheje Ikimenyetso cya Dial birashobora kugufasha kumenya niba igiti cya spindle cyunamye. Niba kwiruka bitarenze imipaka yemewe (mubisanzwe birenze 0.01mm), igihe kirageze cyo kubona spindle yakoraga cyangwa yasimbuwe.

Hindura spindle

Koresha ibikoresho byo guhuza neza kugirango ugenzure ko spindle ihagaze neza hamwe nigitanda cyimashini hamwe na perpendicular kuri tcaxis. Gutesha agaciro ntabwo bitera kunyeganyega gusa ahubwo bigira ingaruka ukuri kwawe.

Gukomera no guhindurwa

Menya neza ko imashini yawe iri hejuru, urwego. Komera ibinyoku byose hamwe na plaque. Urashobora no gutekereza gukoresha amashusho asebanya cyangwa ibirenge bya rubber kugirango uhagarike ishingiro cyane, cyane cyane mubidukikije binini nkibiduka.

Irinde gukangurira kuri max rpm

Irinde kuzunguruka spindle yawe kuri rpm yayo ndende idafite umutwaro mugihe kinini. Niba ukora ikizamini, komeza muri make kandi ukurikirane kubintu byose bidasanzwe. Niba kunyeganyega bibaho gusa kumuvuduko runaka, gabanya amanota ya RPT kugeza ikibazo cyakemutse.

Koresha ibikoresho byo gukurikirana vibration

Sisitemu ya Shondle igezweho igufasha gukoresha software yihuta cyangwa igenzura rya vibration. Ibi bikoresho bikurikiranye kunyeganyega bikakumenyesha mugihe urwego rurenze imipaka. Ibi bifasha gufata ibibazo hakiri kare mbere yuko bahinduka ibitaza.

Kunyeganyega birenze urugero ntabwo ari ukubabaza gusa - ni ikimenyetso. Imashini, nkabantu, nkubwire mugihe hari ibitagenda neza niba uzi kumva. Amayeri ntabwo afata ibimenyetso ahubwo ahiga no gukosora impamvu. Byaba ari igikoresho kibi, ibikoresho bibi, cyangwa ubudakemwa, bigahuza no kunyeganyega hakiri kare bitaragukiza gusa gusana bisigaye gusa no kunoza akazi karambuye kumeza yawe.

3. Urusaku rudasanzwe

Urusaku rudasanzwe ruva muri moteri yawe ya CNC ntigomba na rimwe kwirengagizwa. Nibihanishi bihwanye no gutabaza. Yaba ari ugukubita urusaku, gusya hum, cyangwa amajwi adonguye, urusaku rwose rukubwira ikintu cyihariye kubijyanye nibibi imbere ya spindle yawe. Gufata aya majwi hakiri kare birashobora gusobanura itandukaniro riri hagati yo gusimburwa byoroshye hamwe no kubaka moteri yuzuye.

Inkomoko y'urusaku

IBIKORWA

Urwenya rukunze kugaragara inyuma urusaku rurambarwa cyangwa kwanduza. Nkuko biregura, guhinduranya neza igiti cya swindle birahungabana. Ibi birema urusaku rwinshi kuva duska kugirango dusuzugure. Arusha cyane, ni urusaku kandi rukaze urusaku ruba.

Umupira urashobora kubyara urusaku rwinshi, mugihe kwitanga bikunda gukora amajwi yimbitse, yuzuye iyo batangiye kugenda nabi.

Ibikoresho birekuye cyangwa bikubye nabi

Niba igikoresho cyawe cyo gukata cyangwa gukusanya neza, birashobora gusetsa shaft spindle cyangwa chuck. Ibi mubisanzwe bivamo urusaku ruvuga cyangwa ruteye ubwoba, cyane cyane kuri rpms yo hejuru. Ijwi rishobora kuza rigenda, bitewe n'umutwaro n'umuvuduko.

Ibibazo by'amashanyarazi

Ibidahuye byamashanyarazi muri moteri ya spindle - nkumuyaga utari muto wubuntu - urashobora gukora urusaku cyangwa urusaku. Birashobora kumvikana ubanza gucika intege, ariko nyuma yigihe, moteri ishobora gutangira ikuraho hum itandukanije mumutwaro munsi yumutwaro.

Ivuni ryanduye cyangwa imyanda y'imbere

Umukungugu, ibikoma, hamwe na chip ntoya akenshi zisanga inzira zabo muri moteri ya spindle niba kashe yangiritse cyangwa muyunguruzi. Iyi myanya ihungabana kandi itera amajwi adasanzwe cyangwa atekereza.

Birasa numucanga muri gearbox - gritty, itateganijwe, kandi amaherezo yangiza.

Immbalanced spindle kuzunguruka

Igiti cyuzuye swind cyangwa hanze ya-kuringaniza birashobora gukora urusaku rwa disiki. Urashobora kumva injyana yihuta cyangwa amajwi acana, cyane cyane mugihe cyo kwihuta no kwiyoroshya. Izi nzego zisanzwe ziherekejwe no kunyeganyega.

Gukonjesha amakosa

Kuri spindles ikonjesha ikirere, abafana bangiritse barashobora kubyara urusaku rwinshi cyangwa rusya. Muri sisitemu yo gukonjesha amazi, pompe yananiwe irashobora kubyara igihuru, guteka, cyangwa gukomanga nko gukomanga bitewe no gutakaza cyangwa kubuzwa.

Kubwira urusaku

Kugenzura no gusimbuza Eassings vuba

Iyo wumva ufite urusaku, ntutegereze ako kanya. Funga imashini, uhagarike imbaraga, hanyuma uzunguruke intoki. Umva gusya cyangwa kurwanya.

Niba urusaku rukomeje, usimbuze ibikoresho hamwe nibisobanuro bikwiye. Ntiwibagirwe gusukura amazu ya spindle neza kandi ukoreshe uburinganire-bubi bukwiranye nibisabwa.

Gukomera no kongera ibikoresho

Reba COLT yawe nigikoresho gikwiye. Niba ubonye kwambara cyangwa guhindura, kubisimbuza. Buri gihe usukure ufite ibikoresho nibikoresho shank mbere yo kwishyiriraho kugirango ukemure neza kandi wirinde kuganira.

Kubikorwa byihuta-byihuta, koresha ibikoresho byuzuye kugirango ugabanye ibyago byo kunyeganyega.

Reba ibitagenda neza by'amashanyarazi

Koresha umuyoboro wa muyoboro cyangwa spindle wo gusuzuma kugirango urebe ibitonyanga bya voltage cyangwa ibidahuye bidahuye. Menya neza ko Igenamiterere rya VFD rihuye neza na spindle. Gukosora ibibazo byose cyangwa ibibazo bifatika kugirango wirinde urusaku rwamashanyarazi kuba ikibazo kinini.

Sukura amajyambere yimbere

Niba kwanduzwa bikekwa, gusenya spindre yo gukora isuku. Koresha umwuka ufunzwe, imyenda yubusa, hamwe na egreasers bikwiye kugirango ukure imyanda. Kugenzura kashe no muyungurura no kubisimbuza niba byangiritse. Komeza aho ukorera neza kugirango wirinde ivumbi.

Kwiyongera cyangwa gusimbuza igiti cya spindle

Niba ukeka ko ari igiti cyunamye, kora ikizamini cyo kwiruka hamwe nikimenyetso cyagenwe. Gutandukana kw'ingenzi byerekana nabi cyangwa kwangirika. Ukurikije ubukana, kwiyubaka cyangwa gusimburwa birashobora kuba ngombwa.

Serivisi sisitemu yo gukonjesha

Kugenzura abafana biruka kubintu byangiritse kandi bisukuye imyanda. Simbuza abafana bakomeye cyangwa kuzamura kugirango ucike, birashoboka. Kuri sisitemu y'amazi, humura umuzingo ukonje, uva amaraso, hanyuma urebe imikorere ya pompe. Pompe yuzuye urusaku irashobora kwerekana urwenya cyangwa yahagaritswe.

Gukurikirana no kuvuga amajwi

Koresha metero ya decibel cyangwa isesengura rya acoustic to to ling mugihe runaka. Imitwe itunguranye cyangwa imyirondoro mishya irashobora kuba imiburo kare. Kugumana Ijwi ryamajwi rifasha kumenya imiterere kandi rituma gukemura ibibazo byinshi-bitwarwa.

Urusaku ntabwo ari ikibazo gusa - ni inzira yawe ya spindle, 'Hey, ikintu kibi.' Gutega amatwi witonze, gukora vuba, no gukomeza imashini yawe mu buryo bushobora gucecekesha ibirego bya spindle no gukomeza ibikorwa bya CNC byoroshye kandi bitanga umusaruro. Wibuke, igituba gituje ni spind nziza.

4. Kuzunguruka ntibihindukira

Spindle itazahinduka ni nk'imodoka itazatangira - yapfiriye mu mazi kandi ihagarika umusaruro wose. Iyo moteri yawe ya CNC yanze kuzunguruka, irashobora kumva nkikibazo, cyane cyane mugihe cyo gukora cyangwa akazi gakomeye. Ariko ntugahagarike umutima. Icyangombwa ni ugukomeza kuri gahunda. Hariho impamvu nyinshi zituma ibi bishobora kubaho, kandi ibyinshi muri byo birashobora gukosorwa nuburyo bwumvikana kandi kwihangana gato.

Ibishobora kubitera

Ibibazo byo gutanga amashanyarazi

Akenshi ukekwaho icyaha cya mbere kandi bugaragara. Niba moteri ya spindle idakira imbaraga muri vfd (ihindagurika ya moct) cyangwa umugenzuzi mukuru, ntushobora kuzunguruka gusa. Birashobora guterwa no kumena amatsinda, fuse, cyangwa umugozi urekuye.

Ihindagurika ryamashanyarazi cyangwa rirashobora kandi kwangiza ibice byimbere, biganisha ku kuzunguruka.

Amagambo ya Vfd

VFD ikora nkubwonko kuri moteri yawe ya spindle. Niba bidateganijwe neza cyangwa niba igenamiterere ryayo ryahinduwe kubwimpanuka, birashobora kunanirwa kohereza ibimenyetso bikwiye kugirango utangire moteri.

Ibi birimo ibibazo nkinshuro mbi, id id idahuye, cyangwa ifunze umutekano.

Ibihe byihutirwa birahagarara basezeranye

Watungurwa ninshuro yo guhagarika byihutirwa iracyakora, ikagabanya imbaraga kuri moteri. Biroroshye kwirengagiza, cyane cyane niba abakora benshi babigizemo uruhare.

Amakosa cyangwa umuhuza amakosa

Amavuta yangiritse, yaracitse, cyangwa arekuye hagati ya VFD, igenzura, hamwe na spindle ubwayo irashobora guhagarika ibimenyetso. Mu buryo nk'ubwo, ihuza ryaka cyangwa terminal yamenetse irashobora guhagarika guceceka iki kugera kuri moteri.

Kunanirwa kw'imbere

Niba spindle yakorewe ubushyuhe bwinshi, imbaraga zidasanzwe, cyangwa ibyangiritse, ibice byimbere nkimyanda cyangwa brush (niba bishoboka) bishobora kwangirika birenze imikorere.

Software cyangwa umugenzuzi glitch

Porogaramu igenzura CNC irashobora rimwe na rimwe guhagarika, kubyumva nabi, cyangwa kunanirwa gutangiza spindle kubera amakosa, dosiye yononekaye, cyangwa amakimbirane ya ruswa.

Ihererekanyabubasha cyangwa umutumanaho

Niba relay ishinzwe gutanga imbaraga umuzunguruko wa spindle yananiwe, moteri yawe ntizakira itegeko 'Genda. Ibi akenshi bibaho hamwe nimyaka cyangwa nyuma yimbaraga.

INTAMBWE

Reba aho byihutirwa no guhinduranya umutekano

Emeza ko ihagarara ryihutirwa bidasezeranye kandi ko guhagarika umutekano byose byuzuye. Ongera usubize impinduka iyo bikenewe kandi ugenzure uko bahagaze kuri Panel igenzura CNC.

Gerageza Amashanyarazi

Koresha ibitsina kugirango usuzume voltage uza muri VFD. Menya neza ko imbaraga zihamye kandi zisabwa. Niba fuse cyangwa kumena bigenzurwa, menya kandi ukosore intandaro mbere yo kuyisubiramo.

Kugenzura VFD Ibipimo

Injira kuri VFD na Kugenzura inshuro ebyiri ibipimo byose bijyanye no gutangira moteri, inshuro, igihe cyo kwihuta, no kurinda gukabije. Ongera usubiremo igenamiterere ryuruganda niba bikenewe kandi usubiramo kuva mububiko bwinyuma.

Shakisha Kode

Abagenzuzi benshi na CNC bazerekana kode yamakosa cyangwa ubutumwa bwamakosa. Aya code ni zahabu ya zahabu yo gupima. Reba ku gitabo cyabigenewe decode ikosa hanyuma ufate ingamba.

Kugenzura intoki no guhuza

Kurya neza imbaraga zose ninsinga zangiza. TUG witonze kubahuza kugirango urebe kure. Shakisha ibimenyetso byo gutwika, ruswa, cyangwa guhagarikwa. Gusimbuza cyangwa kongera umutekano nkuko bikenewe.

Kuzunguruka spindle intoki

Hamwe nubutegetsi, gerageza kuzunguruka spindle igiti (gusa niba ari byiza kubikora). Niba ifunze cyangwa yumva itoroshye, birashobora kuba jam cyangwa kunanirwa. Niba izunguruka mu bwisanzure, ikibazo gishobora kuba amashanyarazi.

Bypass no kwigunga

Gutandukanya ikibazo, gerageza ukore moteri kuva VFD ukoresheje uburyo bwo kugenzura ururimi (niba bihari). Niba moteri ikora intoki ariko ntabwo binyuze muri CNC umugenzuzi, ikibazo kiri mumugenzuzi cyangwa G-Code.

Kugenzura ibice byimbere

Niba ibindi byose binaniwe, bisenya moteri (cyangwa kugira umutekinisiye ubikora) kugenzura umuyaga, rotor, hamwe numuzunguruko wimbere. Shakisha ibimenyetso byo kwishyurwa cyane, kwambara, cyangwa kwangirika kw'amazi.

Kuvugurura cyangwa kongera kugenzura porogaramu

Niba umugenzuzi akora atateganijwe, asubiramo cyangwa avugurura software yawe ya CNC hamwe na software. Menya neza ko igenamigambi ryitumanaho (ibyambu bya com, igipimo cya baud, nibindi) byashizweho neza.

Hamagara umunyamwuga

Niba wanyuze mu ntambwe zose kandi ntushobora kumenya ikibazo, birashobora kuba igihe cyo guhamagara mu mutekinisiye wa spindle cyangwa wohereze igizwe na serivise yemewe.

Kuzunguruka bitazazunguruka ntabwo imperuka yisi - ariko birasaba kwitabwaho byuzuye. Niba ikibazo gifite amashanyarazi, imashini, cyangwa software ijyanye na software, uburyo bwo gukemura ibibazo birashobora kugusubiza inyuma nta gihe kinini. Wibuke, imashini yawe ya CNC ni sisitemu, kandi spindle nimwe gusa (ingenzi cyane). Muvure neza, kandi bizasubiza ubutoni.

5. Kwangiza

Ibikoresho bifite intwari zitaringaniye muri moteri yawe ya CNC. Bakomeje urutiba ruzunguruka neza, kora imitwaro minini, kandi ikurura guhungabana mugihe cyo gukata. Ariko iyo batangiye gutsindwa, ibintu byose biramanuka vuba. Kwangiza ntabwo bituma urusaku rwinshi cyangwa ngo izunguze - irashobora guteshukaho, yangiza ibikoresho byawe, ndetse ikangiza imigezi iyo itangiwe. Reka rero ducukure muburyo bwo kumenya ibi bibazo hakiri kare nicyo wakora kugirango wirinde cyangwa kubisana.

Ibimenyetso byo kwitwaza ibibazo

Urusaku rudasanzwe

Kimwe mu bipimo byambere byerekana ibibazo ni urusaku. Igiti cyizuba, kigana, cyangwa gusya amajwi akomeretsa umuvuduko mubisanzwe bivuze ko ibikoresho byawe byambaye.

Bitekerezeho nkuruziga hamwe nimbuto zirekuye - kumuvuduko muto birasa neza, ariko byihuse ujya, urusaku ruraba.

Kongera ibihano

Ibikoresho bibi bitera ubusumbane muri spindle shaft. Urashobora kubona imashini yawe itangira kunyeganyeza cyangwa kunyeganyega kuruta uko bisanzwe, cyane cyane mugihe cyihuta cyangwa gukata cyane.

Uku kunyeganyega ntirugira ingaruka kuri moteri gusa ahubwo ni ukuri gukata kwukuri hamwe nubuzima bwawe bwibikoresho byawe.

Kwishyurwa

Ibikoresho byangiritse byongera guterana imbere muri moteri. Ubu bwubatswe budashobora gukurura impuruza mbere ariko amaherezo bizaganisha ku ruzitiro rwinshi kandi bahagarika niba birengagijwe.

Ubuso budahuye

Gutsindwa kwa Kunanirwa ntibizakomeza spindle bihamye, bikaba bishobora gutera ibimenyetso cyangwa kunyerera kumurimo wawe urangiye. Uzabona ibidahuye mugihe gikwiye cyoroshye, gisukuye.

Gusohoka

Niba upima kwiruka (gutandukana kuva kuzunguruka neza) ukoresheje icyerekezo cyiza kandi umenyeshe ko byiyongera mugihe, ibyo ni ikimenyetso cyukuri ko bitangira kunanirwa.

Imfashanyigisho yunvikana

Imbaraga kuri mashini yawe hanyuma ugerageze guhindura spindle intoki. Niba byunvikana, bikabije, cyangwa bidahuye, ivy yawe irashobora kwitabwaho.

Gusana no gukumira

Gusimbuza biremwa mugihe

Niba ukekwaho kwangiza, ntutinde. Gukomeza gukoresha spindle birashobora gutera inzitizi, kwangirika kwamazu, cyangwa ndetse na spindle yuzuye. Tegeka ireme ryinshi, abayikoze.

Precisione Cheindle yakunze kubanziriza kandi ihuye. Menya neza ko abasimbuye bashizwemo na TORQUE NUBUNTU.

Koresha ibikoresho byiza byo gusimbuza

Gusimbura gusimbuza ni akazi karoroshye. Gukoresha abakunzi cyangwa inyundo birashobora kurwana cyangwa kwangiza amazu. Niba utazi neza, nibyiza kuba warakorewe n'ikigo cyo gusana umwuga.

Komeza Kubyara

Abanduye nkumukungugu, gukonjesha, hamwe nibikoresho byicyuma birashobora kunyerera mumazu yawe ya spindle niba kashe yangiritse. Ibi bitera kwambara imburagihe no gutsindwa. Komeza agace ka spindle gasukuye kandi usimbuze kashe ku kimenyetso cya mbere cyo kumeneka cyangwa ibice.

Guhisha bikwiye

Ibizunguruka bimwe bikoresha amavuta yuzuye amavuta, mugihe abandi bakoresha sisitemu yo guhiga amavuta. Witondere gukurikiza umurongo ngenderwaho wubwoko no mumwanya wo gutinda. Cyane cyangwa bike cyane birashobora gutera ibyangiritse.

Irinde kurenza urugero

Guma mu mutwaro wa spindle n'ihuta. Kurenza urugero mugihe cyo gukata cyane cyangwa kuyisunika birenze rpm zapimwe zirashobora gushimangira indorerezi. Koresha ingamba zo gutema hamwe nibikoresho kugirango ugabanye ibibazo bitari ngombwa.

Gukurikirana ubuzima

Koresha ibikoresho byo gusesengura vibration cyangwa senmal senmal kugirango ikurikirane imiterere ya spindle mugihe nyacyo. Gufata ikibazo cyo kubyara hakiri kare urashobora guteganya kubungabunga aho gukemura ikibazo cyo gusenyuka mugihe cyakazi.

Gukonja nyuma yigihe kirekire

Niba umaze kwiruka ku muvuduko mwinshi mugihe kirekire, reka idle kuri rpm yo hepfo muminota mike mbere yo guhagarika. Ibi bifasha kwivuza buhoro buhoro, kibuza umutima kandi karira ubuzima.

Kugenzura buri mwaka

Gira akamenyero ko gukora isuka yuzuye rimwe mumwaka. Shakisha ibimenyetso byo kubyara, gusiga nkibikenewe, no gupima. Kwirinda birababaje cyane kuruta gusana byihutirwa.

Kwangiza ibyangiritse birashobora gutangira bito, ariko ntabwo bigumaho gutya. Igihe kinini wirengagije ibimenyetso, ibintu bibi ibyangiritse bibona - kandi hejuru yishyuka rya fagitire. Ariko hamwe nubwitonzi bukwiye, kugenzura bisanzwe, nigihe gikwiye, urashobora kwagura ubuzima bwa spindle yawe kandi ukagumane imashini yawe yo gutema isuku kandi ikora neza kandi ikora neza mumyaka iri imbere.

6. Igenamiterere rya interineti

Mugihe muganira kubibazo bya CNC ibibazo bya moteri, ntanumwe ushobora gusa nkubudasobanutse nyamara nkibyingenzi nkuburyo bwiza. Incumoko, izwi kandi nka fanseri ihindagurika (VFD), igenzura umuvuduko wawe wa spindle, torque, no gutuza. Shaka iboneza ryayo nabi, kandi urashobora guhangana na casade y'ibibazo - kuva mu mikorere idahwitse kugera ku byangiritse bidasubirwaho. Reka twinjire ku ngaruka zabo bagizwe nabi nuburyo bwo guhuza neza kugirango spindle yawe ikore neza neza kandi neza.

Ingaruka z'imiterere itari yo

Umuvuduko udasanzwe

Ibipimo bya VFD bibi birashobora gutuma igicucu kiri hagati yimpuzi, oscillate, cyangwa no kunanirwa kugera kuri RPM. Ibyo birashobora kuvamo gukata gutukana, ubuso bubi burarangiye, kandi byambaye ibikoresho bitunguranye.

Kuzunguruka cyane

Igenamiterere rigenga kwihuta no kwihuta rigira ingaruka kuri ikigezweho na spindle. Rush itunganye no kwihuta kwihuta irashobora kurenza moteri, yongera ubushyuhe burenze, kandi bigatera ubushyuhe burenze-byose nta kumenyesha byihuse.

TORQUE ITANGAZO

Kudakwiye v / F (volt-per-hertsz), torque kuzamura, cyangwa kurenza urugero birashobora gutera itara ridahungabana. Ibi bivuze ko spindle ishobora guhagarara mugihe cyo gukata cyane cyangwa kwiruka hamwe na Torque idakora, ibangamiye.

Coult code & Ingendo

Ibipimo bya moteri bihimbabyo birashobora gutera impuruza cyangwa ibisigazwa. Gutandukana na spindle yubushyuhe bwa spindle cyangwa ubu butera vfd kurugendo hamwe na code yinyamanswa nka OC (hejuru-hejuru), ol (kurenza urugero), cyangwa OT-Hejuru).

Inyongera

Igenamiterere rya VFD rishobora kumenyekanisha moteri, ryumvikana, cyangwa kunyeganyega. Mubibazo bibi, birashobora gushimisha bidakwiye inshuro zimwe na zimwe-zimwe-zihuta zambara cyangwa ibice byubaka.

Yagabanijwe kubyara ubuzima

Kwihuta gukennye cyangwa imyirondoro yo kwigomeka hamwe nimigezi idahungabana iganisha ku guhangayika. Ihuze ningaruka zubushyuhe, ibi bigufi cyane biteye ubuzima bwiza kandi birashobora no kwangiza kashe na shafomu.

Ingufu zidafite akamaro

Kuboneza insinge zigenda zirashobora kuvamo gukoresha amashanyarazi udatanga imikorere isanzwe. Ibi ntibishora ingufu gusa ahubwo birashobora gukoresha sisitemu yo gukonjesha.

Gukosora iboneza

Huza ibisobanuro bya moteri

Kugena Amabara Yibanze ya Maltage-voltage, ububasha, imbaraga, inshuro, no kuzenguruka rpm-ukurikije igitabo cya spindle. Emeza indangamuntu ya moteri (yakunze kuboneka munsi ya 'pid ' cyangwa 'mtr ') ihuye na moderi iteganijwe.

Shiraho v / F Kurongora neza

Niba spindle yawe ikoresha voltage isanzwe / uburyo bwinshi, andika umwirondoro wa V / F muburyo bwa VFD. Ibi biremeza igisekuru cya TOQUQU gikomeza umurongo kandi gihamye kumuvuduko ntarengwa utashimangiye moteri.

Hindura kwihuta / kwihuta

Irinde gushiraho ibihe bitagereranywa. Igitambaro kirekire (amasegonda 1-3) bigabanya imihangayiko yitwa kandi wirinde imitwe ikiriho. Kimwe, umubare wifura ugomba kwirinda kugabanya imbaraga zitunguranye kandi ugatera inkunga igenzurwa buhoro.

Gushoboza uburinzi bwo hejuru

Gushiraho byubatswe mu rwego rwo kurinda ubushyuhe kuri cyangwa munsi ya spindle yubushyuhe (urugero, 80-90 °. Ibi bituma VFD yitabira mbere yo kwangirika, kugabanya ubushyuhe buterwa n'ubushyuhe.

Koresha torque kuzamura cyangwa imipaka iriho

Mubihe bikabije, gushiraho ibipimo bya torque bifasha kugumana imikorere ihamye. Na none, imipaka yubu igomba gushyirwaho hejuru yumurongo usanzwe kugirango wirinde imirungo kuvangura sisitemu.

Koresha Kwinjiza Kwinjiza

Vfds nyinshi zitanga igenamigambi ryo kuyungurura ibimenyetso byinjira kugirango bigabanye urusaku nubuvanganye. Gukora aya mahitamo yongera moteri kandi ikabuza gutahura amakosa.

Koresha Auto-Guhuza ibitekerezo cyangwa Encoder

Niba bihari, koresha ibiganiro byimodoka ya VFD kugirango uhuze neza kode ya spindle cyangwa sensor ibitekerezo. Ibi byorohereza kugenzura byihuta kandi bigabanya ubukana cyangwa drift idahungabana.

Injira kandi usesengure ibyabaye vfd

Gushoboza ibyabaye kwitondera ingendo, impanuka, no gutandukana. Ibinyabiziga byinshi bigezweho byemerera USB cyangwa Ethernet yohereza ibicuruzwa hanze yibiti byisesengura. Koresha aya makuru kugirango uhindure neza mugihe runaka.

Kuvugurura software buri gihe

Abakora VFD akenshi barekura amakuru ya software kugirango banoze imikorere, gukosora amakosa, cyangwa kongeramo ibiranga uburiganya. Reba kubijyanye no kuvugurura buri gihe kandi ubishyireho kwitonda.

Kugisha inama Inyandiko

VFD no kuzunguruka oem imfashanyigisho zitanga gahunda ziyobora kandi zisabwe iboneza. Bakunze kubamo kwitegura-gukoresha-paki ya parameter zijyanye na buri moderi ya spindle. Buri gihe ukoreshe igenamiterere nkishingiro-ntirigera mu bwigunge.

Igenamiterere ryibintu ritari nko kuvuga umukinnyi wimikino yo hejuru kugirango ukore ku kuguru kumwe-spindle yawe izagumya imipaka yayo cyangwa idashira. Mugushiraho vfd yawe nukuri nubushishozi, wemeza ko umuvuduko wa spindle, gutanga torque, no kurinda moteri byose mubikorwa. Ibi ntabwo arinda ibikoresho gusa ahubwo binashimangira ibisubizo bisubirwamo, ibintu byiza-byimbitse.

7. Bolts cyangwa ubudahuza

Gutekura Bolts no Gutesha agaciro muri sisitemu ya CNC irashobora kugaragara nkibibazo bito - ariko birashobora guhungabanya urubura ibibazo bikomeye byimikorere niba bidakemuwe. Iyi miyoboro ya mashini irashobora kuganisha ku kunyeganyega, gukata kubantu bidahuye, kwambara imburagihe, ndetse nibihe bikaze. Abaringa benshi birengagiza ibyo bibazo, cyane cyane mugihe cyo gutanga umusaruro wihuse, ariko kugenzura buri gihe no guhuza bikwiye ni ngombwa kugirango bakomeze kuzunguruka no gukoresha neza.

Ingaruka Zibigize

Kongera ibihano

Bolts irekuye - haba kuri spindle yumusozi, amazu ya moteri, cyangwa gutwara axis - guhungabanya guhuza imashini ya sisitemu ya CNC. Ibi bivamo gusohora mugihe cyo gukata, gukora inzira zidahuye nubuso bwo hejuru.

Ikindi gikinisho cyangwa kurekuye muri sisitemu, niko amplitude yo kunyeganyega. Ibi ntabwo byangiza gusa spindle yawe ahubwo bishimangira ibikoresho byo gukata no kuyobora.

Kugaragaza

Kutesha agaciro spindle - cyane cyane iyo bitari kare ku buriri cyangwa bisangiye amashoka - bizatera igikoresho cyawe gukata ku mpande zitateganijwe. Ibi biganisha ku kutagira igipimo, ibice byarakaye, hamwe no gutandukana kenshi.

Ndetse milimetero yo gutandukana irashobora guhindura akazi neza mubyuma cyangwa guta ibiti.

Kwambara byihuse no kurira

Iyo ibice bidakomeye kandi bihujwe, ibice nkimirongo, imiyoboro iyobora, na spindle shit staft ihura nimizigo idasanzwe. Ibi biganisha ku gutesha agaciro imburagihe, bisaba kubyerekeranye kenshi cyangwa gusimburwa.

Spindle Shaft Stress

Kumenyera slundles yashyize igitutu kuruhande mugihe cyo kuzunguruka, kongera umutwaro wo kwivuza na moteri ubwayo. Iyi mihangayiko igabanya ubuzima, itera kwishyurwa, kandi irashobora no kunama igiti mubihe bikomeye.

Ibyago by'umutekano

Ibice birekuye birashobora gutontoma kure mugihe cyo gukora, kandi mubihe bibi, bitandukanye rwose. Umusozi uzunguruka urenga kuri 18.000 rpm irashobora gutera ibyangiritse kuri mashini no guteza ibyago bikomeye byakomeretse.

INAMA ZIKURIKIRA N'IBIKORWA

Koresha umugozi wa torque kuri Fristers

Ibyihutirwa banga spindle kandi zigenda kumera zigomba guterwa imbere ni igenamiterere. Kurenza-gukomera birashobora gutera intagize, mugihe hakurya-gukomera biganisha ku kunyeganyega no kugenda.

Reba ibyihuta buri gihe

Kora gahunda yo kubungabunga kugirango ugenzure kandi wongere gukomera mugihe cya buri cyumweru cyangwa buri kwezi, ukurikije imikoreshereze yimashini. Kwagura ikirere, kunyeganyega, hamwe nibikoresho byabigenewe birashobora kurekura buhoro buhoro hamwe na bolts nziza.

Koresha insanganyamatsiko igihe gikwiye

Kubidashira ariko bikomeye cyane, shyira mubikorwa hagati (urugero, ubururu). Ibi bifasha gukumira amakara kubera kunyeganyega mugihe bikomeje kwemerera ibiza.

Guhuza spindle ku buriri bwimashini

Koresha ikizamini cya Dial (DTI) kugirango upime uduterane no kubahwa kwa spindle. Kubintu bihagaritse, shyira Dti kuri spindle hanyuma uzenguruke hejuru yumurimo uzwi. Itandukaniro iryo ariryo ryose ryerekana impinga cyangwa nabi.

Kugabanuka gutambitse, reba niba spindle ihwanye na gantry cyangwa axis gari ya moshi. Koresha impande zigororotse, ibibanza byubusani, nibisobanuro byuburiringaniye kugirango uhuze.

Shim no guhindura neza

Niba guhuza birahari, koresha precision kugirango uhindure uburebure cyangwa inguni. Kurekura umusozi gato, shyiramo shim stock, hanyuma usubire inyuma buhoro buhoro mugihe uhuza. Fata umwanya wawe - kwihuta birashobora kuba nabi.

Urwego Imashini yose ya CNC

Rimwe na rimwe, ibibazo byo guhuza bituruka ku rufatiro rurimo. Koresha urwego rw'amakositimu kugirango umenye neza ko CNC ikadiri iringaniye kandi ishyigikiwe cyane. Urwego rutaringaniye rushobora gutera ibintu byose byo gukurikirana no gukandagira ibibazo.

Umutekano w-axis

Ntiwibagirwe kugenzura z-axis - cyane cyane imiyoboro igana, couple, hamwe na moteri yikinyabiziga. Ibi bice bifata imbaraga mugihe cyahagaritse vertical kandi akenshi nibo wambere itera imbere uburebire.

Reba kuri gantry racking

Kuri gantry-style cncs, impagarara zitaringaniye cyangwa kashe ziyobowe zirashobora gutera uruhande rumwe rwikiruhuko cyangwa lag. Ibi bivamo kugabanya diagonal cyangwa imiterere igoretse. Koresha ibipimo bya diagonal na kare kugirango wemeze impande zombi.

Impinduka

Igihe icyo aricyo cyose uhindura cyangwa uhuza spindle, andika ibipimo nibikorwa. Ibi bituma haza ibibazo bizaza vuba kandi bifasha gukurikirana buhoro buhoro bishobora kwerekana ibibazo byubwibiko mugihe.

BOLTS TOLTS hamwe na spindle ihujwe neza ni ishingiro rya CNC ukuri. Birashobora gusa nkikintu gito, ariko ibyuma bidasubirwaho kandi bigoramye akenshi bikunze kuba abanyabyaha bihishe inyuma mubiganiro, ibikoresho byapfushije ubusa, no kunanirwa kwimashini. Mugusezeranya iminota mike buri gihe kugirango ukomeze kandi ukoreshe gahunda yawe, uzigama amasaha mubisubizo hamwe namajana muri fagitire - kandi ukomeze sisitemu ya CNC ikora neza kandi neza.

8. Umukandara

Mu mashini za CNC zikoresha moteri yaka, umukandara ugira uruhare runini mu gukomeza kwanduza amashanyarazi ahoraho no kuzunguruka. Iyo umukandara urekuye - ikibazo kizwi ku izina rya umukandara - bitera kunyerera, bidahuye byihuse, ndetse no kunanirwa kwa kuzunguruka niba byirengagijwe igihe kirekire. Bitandukanye na sisitemu-ya disiki, Set-DETN-DECTN-DETN YASABWE GUKORA NO GUKORA GUKORA NO GUKOMEZA GUKOMEZA CYANE KANDI BYIZA.

Impamvu Umukandara

Umukandara kamere urambuye igihe

Nka kimwe cya elastique, umukandara ukunda kurambura no gukoresha igihe kirekire. Rubber cyangwa Umukandara wa Polinethane wabuze impagarara buhoro buhoro, cyane cyane muri RPM-RPC-RPC-TORBQUE. Nkuko umukandara wambara kandi ugenda, ntibishobora gufata pulley neza, bitera kunyerera mugihe cyo gukora.

Kwagura ubushyuhe no kugabanuka

Ubushyuhe buhinduka mumahugurwa birashobora kugira ingaruka muburyo bwitondewe. Ubushyuhe butera umukandara waguka, kugabanya gufata. Kuri flip kuruhande, ibidukikije bikonje bikora amasezerano yumukandara, bishobora kongera impagarara byigihe gito ariko byihuse kwambara.

Kwishyiriraho cyangwa gushimisha

Umukandara washyizweho nta mpagarara zikwiye kuva mu ntangiriro zemewe kunyeganyega hakiri kare. Abakoresha bashya bakunze gukomera umukandara 'numva, ' biganisha ku kudahungabana. Kurenza-gukomera ni bibi, ushyira imbaraga kuri spindle ya spindle na pulley shafts.

Yambarwa cyangwa yasahuwe

Niba imodoka ya disiki cyangwa ibiti bya moteri biba bibi, bikoresha igitutu kitaringaniye kumukandara, bigatuma kwambara vuba no kunyerera. Uku kudakundana kuganisha ku makimbirane ya situza, gucika, amaherezo, nyakubahwa.

Kubura Ubugenzuzi Busanzwe

Abafite imashini nyinshi bibagirwa gusa kugenzura umukandara nkigice cya gahunda zabo zo kubungabunga. Kuberako umukandara akenshi ufunzwe, ikibazo ntikigaragara kugeza kigize ingaruka kumikorere ya spindle.

Kwanduza no kwerekana amavuta

Guhura n'ibicu, amavuta, cyangwa imyanda igabanya ibyondagura. Ubuso burashobora guhinduka kunyerera, kugabanya guterana no kurekura sisitemu yo gutwara nubwo hasa nkimashini ifata ifatika.

Umukandara wo kubungabunga

Igenzura risanzwe

Kugenzura umukandara kuri Cralt mugihe gisanzwe - Icyumweru cyo gukoresha cyane cyangwa buri kwezi kumashini zishinzwe imizi. Ugomba gushobora gukanda umukandara hafi 1/4 (mm 6) hamwe nigitutu giciriritse, ariko burigihe ukurikire umurongo wa mashini yawe.

Tekereza gukoresha umukandara wo gupima kugirango ubonesomwe neza, cyane cyane niba precision ari ingenzi mubikorwa byawe.

Ongera uhanganye kandi uhindure

Kugarura impagarara zikwiye, fungura moteri ya Bolts, hindura umwanya wa moteri kugirango wongere ukaze umukandara, hanyuma ufunge ibirango. Kora impinduka nto hanyuma usubiremo kenshi kugirango wirinde guhindagurika.

Simbuza umukandara wambaye

Niba umukandara werekana ibimenyetso byo gucika, gucika, gukurura, cyangwa guhindura, kubisimbuza ako kanya. Umukandara wambaye ntuzafata impagarara neza nubwo wongeye gukomera. Buri gihe usimbuze umukandara mwinshi, uduce duhuje - ubundi buryo buhendutse bushobora kurambura vuba cyangwa kunyerera munsi yumutwaro.

Komeza umukandara kandi wumye

Koresha umwenda wumye cyangwa umwuka kugirango ukureho umukungugu nimyanda kumukandara na pulleys. Niba umukandara waje guhura namavuta cyangwa gukonjesha, uhanagure neza cyangwa usimbuze niba wanduye.

Irinde gukoresha imyanda cyangwa imiti ivura keretse byemejwe neza nuwabikoze umukandara.

Align pulley witonze

Gufata ifata nabi birashimangira umukandara utaringaniye. Koresha ahantu hagororotse cyangwa uhuza laser kugirango umenye ko moteri na spindle komley ihuza neza. Gutesha agaciro ntibizatera gusa kubanga gusa ahubwo birashobora no gukurura umukandara ukurikirana hagati.

Reba imiterere ya pulley

Kugenzura pulleys kugirango wambare, ruswa, cyangwa ibyangiritse. Phulley hamwe nabanyeshuri bambaye ntibazafata umukandara neza, nubwo waba uhagurukiye. Simbuza pulley yangiritse mugihe cyo gusimbuza umukandara kugirango wirinde ibibazo byo gusubiramo.

Kuzamura kugeza umukandara muremure cyangwa ushimangiwe

Kubisaba Porogaramu, tekereza gukoresha umukandara wigihe (nkibyuma-ishingiro cyangwa ubwoko bwa fiber-fibreglass). Aba bakandara barambuye mugihe gito kandi bagakomeza guhagarika umutima, bituma babigirana ibitekerezo bya CNC.

Shyira umukandara wa tralt (niba bishoboka)

Sisitemu zimwe za CNC zemerera kwiyongera kwa tenpel yikora. Ibi bikoresho bikomeza guhagarika umutima no kugabanya gukenera guhinduka. Ni ingirakamaro cyane mumashini ikorera mumitwaro ihinduka numuvuduko.

Gukurikirana imikorere nyuma yo guhinduka

Nyuma yo guhindura cyangwa gusimbuza umukandara, gerageza spindle munsi yumutwaro. Umva amajwi yo kunyerera cyangwa gutontoma - ikimenyetso cyo kunyerera. Gukurikirana ihindagurika rya RPM cyangwa kugabanya ibidahuye nkindi kimenyetso cyibibazo byo guhagarika umutima.

Umukandara wa Scalt ntushobora kumvikana nkikintu kinini - kugeza igihe spindle yawe itangiye kubura intambwe, gukata kwawe reba nabi, cyangwa ibikoresho byawe bishaje kabiri. Umukandara-utwarwa na spindle ni nziza nkimvugo ifata. Bifata rero nkumuhuza wingenzi mubikorwa byawe byo gutondeka: kugenzura buri gihe, biragenda neza, hanyuma ubisimbuze mbere yuko bihinduka ikibazo udashobora kwirengagiza.

9. Umuzunguruko ngufi

Imirongo ngufi yamashanyarazi muri sisitemu ya Spindle ni ibibazo bikomeye - birashobora gutera screwwns on sctowns, ibikoresho byo kurinda ingendo, ndetse byangiza moteri ya spind, VFD, cyangwa Vector. Guhitamo vuba no gukemura ni ngombwa kugirango wirinde ingaruka z'umutekano nigihe gito.

Kumenya imirongo ngufi

Amaduka cyangwa ingendo

Igenzura rya CNC na vfds (cyangwa vector zitwara ibimenyetso bikunze kugaragara hamwe namakosa akoresheje amakosa ya spindle ya disiki  cyangwa spindle yumuzunguruko mugufi (abuza 993) . Aya makosa asanzwe yerekana icyiciro cyangwa icyiciro gito cyangwa igiciro gito, gitera gufunga byikora kugirango urinde sisitemu haascnc.com + 4haascnc.com + 4Lunzee.com + 4Ihuriro.mikeholt.com.

Gupima Kurwanya hasi hamwe na Multisoteri

Guhagarika spindro kuva kuri moteri no gupima kurwanya hagati yicyiciro (UV, VW, Wu) cyangwa hagati ya buri cyiciro. Spundle Nziza yerekana cyane (megaohm) cyangwa gusoma; ikintu cyose hafi ya zeru kugeza gito haascnc.com + 1hamacnc.com + 1.

Gutwara cyangwa Guverinoma-Kurwego rugufi

Ibinyabiziga bigezweho bizamenya igihe gito kandi giteye ubwoba. Ibi mubisanzwe bisaba kugenzura kuri terefone (urugero, gupima kurwanya hagati ya DC hamwe na moteri, nkuko byateganijwe kuri HaAs) haascnc.com.

Kugenzura

Ibimenyetso nkibibyimba cyangwa bikabya, gutwika ibimenyetso byashonze, cyangwa gukubita insinga zazinze bizengurutse igice cyimuka gishobora kwerekana inzira ngufi cnczone.com + 4haascnc.com + 4Furum.UmufiConeCnc.com + 4.

Imbaruzi ikora

Ikabutura irashobora kubaho gusa munsi yumutwaro cyangwa mugihe cyagutse-sisitemu-sisitemu ishobora gukora neza mugihe gito ariko mugihe gito nyuma yo kubikora.

Gukosora amashanyarazi

Gutandukanya & Ikizamini cya spindle

Guhagarika rwose umugozi uva kuri moteri no gupima icyiciro cyicyiciro cyicyiciro nigice. Mugufi muburyo bwa cable bivuze ko igomba gusimburwa haascnc.com.

Kugenzura terminals & guhuza

Kuraho no kugenzura abihuza (harimo na Delta / Wye bakurikiranye) kubera kutwika cyangwa ruswa. Sukura cyangwa gusimbuza ibintu byangiritse Ibikorwa bya Gushingamabuga.com + 6haascnc.com + 6reddit.com + 6.

Gupima imiyoboro ya moteri

Hamwe ninsinga za spindle zitandukanije kuri moteri, ikizamini Uv, VW, Wu Kurwanya Wu (igomba kuringaniza no muri SOUS, mubisanzwe ni ohms nkeya). Ngufi yubutaka agomba gusoma. Gutandukana kwose bisobanura gusana moteri cyangwa reyind birakenewe cnczone.com + 7haascnc.com + 7Lunzee.com + 7.

Reba ibikoresho bya Vector

Kurikirana abakora protocole kugirango ugerageze ibice byimbere nka regen abavunja na bisi ya DC. Kurwanya hasi kwa chassis, abapfumu, cyangwa amakosa yigenga tanga ibitekerezo byo gusana cyangwa gusimburwa birakenewe Ihuriro.umufiCityCnc.com + 3haascnc.com + 3haascnc.com + 3.

Simbuza insinga zangiritse

Niba uwingi agaragaza kunanirwa kwigisha cyangwa kwambara cyane, koresha umugozi witsinda ryikirenga ukingira ukwiye kandi uhagaze neza.

Ongera usubize & Monitor

Nyuma yo gusanwa, guhuza ibice, imbaraga, no kwikuramo. Iruka ibizamini byo gupima mugihe ukurikirana kunyeganyega n'ubushyuhe mbere yo gukomeza umutwaro wuzuye.

Komeza & Irinde

Bisanzwe kugenzura insinga hamwe nabahuza kwambara, gukubita, cyangwa ubushyuhe. Koresha insinga zikinze kugirango ugabanye EMI, ibuye imiyoborere yinzego, kandi urebe neza isano nziza.

Impanuro ya Pro:  Niba sisitemu ikomeje urugendo nubwo nyuma yo gukemura ibibazo bigaragara, gutandukanya ibishoboka bitererana by'agateganyo (urugero, moteri idacomeka by'agateganyo yo gutandukanya ibice bigufi (urugero, moteri idacomeka, yirengagije regen brouit). Ijambo ryiza ku ntambwe yo kwigunga ifasha kwerekana amakosa vuba.

Kugeza kuri kashe y'amashanyarazi bidatinze kurema no kwiringirwa kwa CNC yawe na disiki yawe. Ntutegereze umwotsi cyangwa ibisasu-ubugenzuzi busanzwe no kugerageza bisobanura ubuziranenge, bunoze.

III. Umwanzuro

Ibigori bya CNC birasa nkimikorere yoroshye - kandi ni-ariko ntibidatsindwa. Kuguma mbere yibibazo bisanzwe nko kumererwa, kunyeganyega, cyangwa kudahuza nabi bituma amaduka yawe yiruka nka mashini nziza.

Ubugenzuzi busanzwe, imikoreshereze ikwiye, kandi imyitozo myiza ijya kure. Fata neza spind yawe, kandi bizasubiza neza imikorere ihamye, hakurikijwe neza.

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V. Ibibazo

1. Niki gitera cnc moteri yo kwishyurwa?

Guhembwa akenshi bikomoka ku gukonjesha, gufunga byuzuye, cyangwa kwiruka kumuvuduko mwinshi mugihe kirekire ntakiruhuko.

2. Ni kangahe nkwiye kubika moteri yanjye ya spindle?

Ibyo biterwa no gukoresha, ariko amategeko rusange ni amasaha 100-200 kugirango azungurutse cyane. Buri gihe reba igitabo cya spindle.

3. Igenamiterere ryanyuma ryangiza spindle?

Rwose. Igenamiterere ritari ryo cyangwa igenamiterere ryinshi rishobora gutera spindle gukora neza ndetse no kurengana cyangwa kunanirwa rwose.

4. Ni ubuhe buryo busanzwe bwo kubaho bwa CNC?

Hamwe nubwitonzi bukwiye, spindles nyinshi irashobora kumara imyaka 1-3 ikoreshwa buri gihe, nubwo icyitegererezo cyanyuma gishobora kuva kera.

5. Nigute nshobora kubibwira niba spindle yanjye yambarwa?

Umva urusaku rwinshi, umva ubushyuhe burenze, cyangwa reba niba gukata kwawe kuba bibi.