Gusobanukirwa Ubushyuhe bukabije bwa CNC: Impamvu no Kwirinda

Imashini yawe ya CNC ikora ishyushye kuruta uko bisanzwe? Ubwo bushyuhe buke bwinjira mu bushyuhe bukabije bushobora kuba ikimenyetso gikomeye cyo kuburira - kandi ntabwo ari ikintu ushobora kwirengagiza. Ubushyuhe bukabije ntabwo ari ibintu byoroshye gusa; ni ikimenyetso cyerekana ko hari ibitagenda neza, kandi iyo birengagijwe, birashobora kuganisha ku bice byangiritse, kugabanya imashini neza, gusana bihenze, cyangwa no kunanirwa kwimashini.

Muri iki gitabo, tuzakunyura mubintu byose ukeneye kumenya kubyerekeranye n'ubushyuhe bwa CNC - kuva kumenya ibimenyetso byo kuburira hakiri kare kugeza kwerekana intandaro no gufata ingamba zifatika zo kubikemura no kubikumira. Waba uri imashini, umutekinisiye wo kubungabunga, cyangwa umukunzi wa CNC ushishikajwe no kurinda ibikoresho byawe, iyi niyo soko yawe yanyuma yo gukomeza spindle yawe ikonje, ikora neza, kandi iramba.

Reka twange ubushyuhe kandi dukomeze umusaruro wawe gukora neza!

Intangiriro kuri CNC Spindle Motors

Moteri ya CNC Spindle Niki?

Hagati ya buri mashini ya CNC ni moteri yayo ya spindle. Iki kintu cyingenzi giha ibikoresho byo gukata kandi bigafasha imashini gucukura, gukata, gusya, no gushushanya ibikoresho neza. Nka nkingi yimikorere yimashini, igenzura umuvuduko, torque, nibikorwa rusange - bigatuma kwizerwa kwayo ari ngombwa kubikorwa bihoraho.

Moteri ya spindle yateguwe mubunini butandukanye, umuvuduko, hamwe nu rutonde rwimbaraga bitewe na porogaramu, yaba iyo gukora ibiti, gukora ibyuma, cyangwa gutunganya ibintu. Hatitawe ku bikoresho, spindle igomba gukora mubipimo byubushyuhe butekanye kugirango ibungabunge ukuri no kuramba.

Bitekerezeho nka moteri iri mumodoka yawe - niba itangiye kugenda ishyushye cyane, ni umuburo udashobora kwirengagiza. Ubushuhe bukabije muri spindle burashobora gutuma ibyuma bitananirwa, amavuta yo kumeneka, hamwe no kwaguka kwamashanyarazi kugirango yirinde kwihanganira imashini. Gukonjesha gukonje muri rusange bisobanura imikorere myiza; izamuka ry'ubushyuhe rigomba guhita ryitabwaho.

Gusobanukirwa uburyo spindle ikora nibituma bikonja biguha inyungu zikomeye mugihe hari ikintu cyunvikana 'kiva.

Akamaro k'ubuzima bwa Spindle mumashini ya CNC

Imashini yawe ya CNC ninziza gusa nka spindle yayo. Iyo umuzenguruko ushushe, ntabwo ari moteri gusa ushobora guhura nabyo; irashobora kuganisha ku kwangirika, ibice byangiritse, ibice byavanyweho, igihe ntarengwa cyabuze, kandi ikiruta byose - igihe cyigihe gito.

Ubushyuhe bwiyongera nibimenyetso byambere byo kuburira. Umuyaga ushyushye gato uyumunsi urashobora guhinduka moteri yatwitse ejo. Mugukurikirana ubushyuhe no gukemura icyabiteye hakiri kare, urashobora kuzigama ibihumbi mugusana kandi ukirinda gusimbuza spindle byuzuye.

Kandi, tekereza kuri ibi: spindle ishyushye ntishobora kubabazwa wenyine - ishyira imbaraga nyinshi mubindi bice bya mashini yawe, kuva sisitemu yo gutwara kugeza ibice bikonjesha. Numunyururu urunuka rwose udashaka gushiraho.

Kugenzura ubushyuhe bwa spindle ntibirenze imikorere-ni umutekano, umusaruro, ninyungu byose murimwe. Niyo mpamvu gusobanukirwa ibitera no kwirinda ubushyuhe bukabije atari ngombwa; ni ngombwa.

CNC Spindle: Imashini Yimbaraga Zimashini

Spindle ntabwo ari ikindi gice-ni hagati yimashini ya CNC. Iyo ikora ku bushyuhe bukwiye, ibikorwa byawe bigenda neza. Iyo bishyushye, ibintu byose bitangira gucika. Iki gice gitwara ibikoresho byo gutema, gushushanya ibikoresho byawe, kandi bigakomeza neza - bigatuma ubushyuhe bwacyo bugira akamaro mubikorwa.

Igiciro cyo Kunanirwa

Ubushyuhe ntibutinda gusa umusaruro-burabusenya. Ubushyuhe bukabije burashobora gutera:

Kwihanganira  gutsindwa

l  Ibikoresho bya spindle

Amavuta  yataye agaciro

l  Ibikoresho byakuweho

l  Igihe ntarengwa cyumushinga

l  Gusana byihutirwa

l  Imashini itunguranye kumanuka

Buri munota spindle yawe ikora ishyushye cyane ni amafaranga yatakaye. Kugumana ubukonje ntabwo ari ubushake-ni ngombwa.

Ibimenyetso byo Kuburira hakiri kare

Ubushyuhe bukabije ni ikimenyetso cyambere cyibibazo. Umuyaga ushyushye gato uyumunsi urashobora kuba moteri yatwitse ejo. Ubushyuhe bukabije butagenzuwe bushobora kuvamo:

l  Gusimbuza spindle yuzuye

Imashini  yaguye igihe cyagenwe

l  Ibyangiritse kubindi bice byimbere

Gufata ibibazo byubushyuhe hakiri kare bizigama amafaranga, birinda gusenyuka, kandi bigakomeza umusaruro kuri gahunda.

Nigute Ubushyuhe bugira ingaruka kuri sisitemu ya CNC yose

Spindle ishyushye ntabwo yangiza gusa - ishimangira imashini yose.

Imyenda  yangirika vuba

l  Amavuta aravunika

Sisitemu  yo gutwara ibinyabiziga ikora cyane

Ibikoresho  by'amashanyarazi birashyuha

Kwaguka  k'ubushyuhe guta ibikoresho

Uru ruhererekane rushobora kuganisha kuri sisitemu-gutsindwa. Kurinda ubushyuhe bwo kwirinda ni uburinzi bwawe bwiza.

Kugwiza Imashini Ubuzima Burebure hamwe nubugenzuzi busanzwe bwubushyuhe

Kugenzura ubushyuhe bwa buri munsi ni ngombwa. Iminota mike irashobora gukumira ibihumbi byamafaranga yo gusana. Gahunda isanzwe:

Kugenzura  amashusho yubushyuhe

Kugenzura  sisitemu ikonje

l  Gutwara ikirere no gufata neza abafana

l  Ubushyuhe bwa sensor kalibrasi

Kwirinda buri gihe bisaba amafaranga make kuruta gukira.

Kuzamura umusaruro binyuze mu gukonjesha

Spindle ikonje neza ikata isuku, byihuse, kandi neza. Ibi biratera imbere:

Ibihe  byizunguruka

bw'igice Ubwiza

kuramba ​

Muri  rusange imikorere yimashini

Niba ushaka ibice byinshi kumasaha, tangira ugenzura ubushyuhe bwa spindle.

Spindle Cooling = Umutekano wa Operator

Ubushyuhe bukabije ntabwo ari imashini gusa - ni umutekano muke. Ubushyuhe burenze bushobora:

Gutera  gufata gitunguranye

l  Kuyobora kumeneka ibikoresho bitunguranye

Gukora  imyitwarire idahwitse yimashini

Kugumana spindle yawe ikonje birinda ibikoresho byawe hamwe nikipe yawe.

Sobanukirwa n'ibimenyetso by'ubushyuhe

Imashini zivuga binyuze mubushyuhe. Iga kumenya:

Buhoro  buhoro ubushyuhe bwiyongera

l  Umuvuduko wihuse mugihe cyo gukata cyane

Sisitemu  yo gukonjesha

l  Ubushyuhe budasanzwe bukikije ibyuma cyangwa amazu

Buri gishushanyo kivuga inkuru - kuyifata hakiri kare itanga imikorere itekanye, ikora neza.

Ongera Igikoresho Ubuzima hamwe nubushyuhe buhamye

Ubushyuhe bukabije bugabanya ibikoresho byubuzima. Ubushuhe burashobora gutera:

zose Gukata impande

l  Guhindura ibikoresho kenshi

Gukata  nabi

Ubuso bubi  burangira

Ubushyuhe butajegajega butuma igikoresho cyose gikora neza.

Impamvu Zisanzwe Zitera CNC Spindle Ubushyuhe bukabije

Impamvu	Ibisobanuro
Kurenza urugero	Imbaraga zo gukata cyane cyangwa gukora igihe kirekire birenze ubushobozi zitanga ubushyuhe bukabije, bikurura moteri hamwe na moteri.
Gusiga nabi cyangwa kunanirwa	Gusiga amavuta adahagije cyangwa bidakwiye byongera ubwumvikane buke, biganisha ku kongera ubushyuhe no kwambara vuba.
Sisitemu yo gukonjesha	Akayunguruzo kafunze, urwego ruto rukonje, cyangwa pompe idakora neza byangiza ikwirakwizwa ryubushyuhe muri sisitemu ikonje.
Ubushyuhe bwo hejuru	Gukorera ahantu hadahumeka neza cyangwa ubushyuhe bwo hejuru bugabanya ubushobozi bwa spindle yo kumena ubushyuhe.
Birenze urugero RPM cyangwa Ibiciro Byokurya Bidakwiye	RPMs nyinshi cyangwa igipimo cyibiryo bidahuye byongera ubushyuhe nibice bigize stress.
Imyenda yambarwa cyangwa yangiritse	Imyambarire yambarwa itera ubushyamirane bwiyongera, ikabyara ubushyuhe kandi bikagira ingaruka mbi zo gutsindwa.
Ibibazo by'amashanyarazi muri moteri	Gukoresha insinga zitari nziza, ihindagurika rya voltage, cyangwa imikorere mibi ya moteri itera ubushyuhe bukabije kandi bukora neza.

Kurenza urugero

Kurenza urugero bibaho mugihe spindle ihatirwa gukora kurenza imipaka yimikorere yagenwe nuwabikoze. Ibi birashobora kubaho muburyo butandukanye:

Gukata ibikoresho birenze urugero cyangwa byuzuye

Kurugero, gutunganya ibyuma bikomeye cyangwa ibishishwa bidasanzwe hamwe na spindle yagenewe ibikoresho byoroshye nka aluminium cyangwa ibiti. Ubwiyongere bwiyongera butanga umuriro mwinshi, biganisha ku kwiyongera kwinshi.

Gufata ibice byimbitse

Inzira yimbitse ikuraho ibintu byinshi kuri revolution, bisaba imbaraga nyinshi zo guca. Ibi ntabwo byongera umutwaro kuri moteri ya spindle gusa ahubwo binatera amakimbirane menshi kubikoresho-byakazi.

Gukoresha igipimo cyibiryo birenze urugero

Iyo igipimo cyo kugaburira cyihuta cyane kuri spindle yihuta nubushobozi bwibikoresho, gukata guhatirwa guhinga binyuze mubikoresho aho kubikata neza. Ibi bitanga ihindagurika ryinshi, guhangayika, nubushyuhe.

Ihuriro ryibi bintu rishyira imbaraga za mashini kumurongo wa spindle, guhinduranya moteri, hamwe nibice bigize moteri. Igihe kirenze, ibi birashobora kuganisha kuri:

Kwihuta kwambara biturutse  kumirasire irenze ya radiyo na axial.

Kwiyongera k'ubushyuhe  bw'imbere, bishobora gutera kudahuza cyangwa kwiyongera.

Amashanyarazi arenze  kuri moteri ya spindle, bishobora guhungabana no kwangirika.

Mu bihe bikomeye, kurenza urugero birashobora gutuma spindle igenda kurinda ubushyuhe burenze urugero, guhagarara mugihe ikora, cyangwa kwangirika burundu kuri moteri no gutwara.

Imyitozo myiza:  Buri gihe uhuze ibipimo byawe byo gukata - ubwoko bwibintu, umuvuduko wa spindle, igipimo cyo kugaburira, hamwe nubujyakuzimu bwo gukata - kurwego rwa spindle. Gukoresha ibikoresho byiza no kwemeza gukata gukata birashobora kandi kugabanya umutwaro kuburyo bugaragara.

Gusiga nabi cyangwa kunanirwa

Ibikoresho bya spindle nibindi bikoresho bigenda byishingikiriza cyane kumavuta meza kugirango bikore neza. Amavuta akora ibintu bibiri byingenzi: kugabanya ubushyamirane hagati yicyuma no gufasha gukwirakwiza ubushyuhe butangwa mugihe cyo gukora.

Iyo amavuta adahagije, yanduye, cyangwa adahari rwose , ibibazo byinshi bishobora kuvuka:

Amavuta adahagije

Niba spindle itabonye amavuta cyangwa amavuta ahagije, guhuza ibyuma nicyuma byiyongera, bikabyara ubushyuhe bukabije kandi byihuta kwambara.

Amavuta yanduye

Umwanda, icyuma cyogosha, cyangwa ubuhehere muri lubricant birashobora gukora nkibintu byangiza, gushushanya hejuru yubutaka no kubuza kuzunguruka neza.

Gusiga amavuta gutemba cyangwa kwirengagizwa

Igihe kirenze, kashe irashobora kunanirwa, cyangwa gahunda yo kubungabunga irashobora kwirengagizwa, biganisha ku gutakaza buhoro buhoro amavuta. Hatariho amavuta meza, guterana byiyongera vuba.

Ingaruka zo gusiga nabi zirimo:

Kwiyongera k'ubushyuhe bwihuse  - Guterana gukabije bihindura ingufu za mashini mubushyuhe, bizamura ubushyuhe bwa spindle vuba.

Kwambara kwambara no kwangirika  - Ubuvanganzo burandura hejuru yubuso, bushobora gutuma ucika, utanga amanota, cyangwa se no gufatwa.

Kunanirwa kwa spindle  - Mugihe gikabije, ibyuma birashobora gufunga burundu, bigatuma spindle ihagarara gitunguranye kandi bishobora kwangiza moteri nibindi bice.

Imyitozo myiza:  Kugenzura buri gihe urwego rwo gusiga, menya ikoreshwa ryamavuta cyangwa amavuta asabwa nababikora, hanyuma usimbuze amavuta yanduye vuba. Kubungabunga buri gihe no kugenzura kashe hamwe nu biti birashobora gukumira ibibazo byinshi bijyanye no gusiga amavuta.

Sisitemu yo gukonjesha

CNC spindle itanga ubushyuhe bugaragara mugihe ikora, kandi sisitemu yo gukonjesha ni ngombwa kugirango ubushyuhe bukore neza. Spindles irashobora gukoresha gukonjesha ikirere  cyangwa gukonjesha amazi , ariko byombi bishingiye kumuzunguruko utabujijwe kugirango ubushyuhe bugabanuke.

Ibibazo bigabanya ubukonje bukubiyemo harimo:

Guhagarika umuyaga cyangwa gushungura

Umukungugu, imyanda, cyangwa ibyuma byogosha bishobora guhagarika imyuka ihumeka cyangwa umunaniro, bikagabanya umuvuduko wumwuka kandi bikagabanya ubushyuhe.

Ibice bifunze bikonje

Muri sisitemu ikonjesha amazi, kubitsa amabuye y'agaciro, chip, cyangwa ibisigazwa byamavuta birashobora kubuza umuvuduko wa coolant, bikayirinda kwinjiza no gutwara ubushyuhe.

Amapompe cyangwa abafana

Kunanirwa kwa mashini mubafana, pompe, cyangwa sensor ya flux birashobora guhagarika gutembera gukonje cyangwa gutembera kwikirere rwose, bigatuma ubushyuhe buzamuka vuba.

Iyo sisitemu yo gukonjesha idashobora gukuraho ubushyuhe neza, ibibazo byinshi bibaho:

Ubushyuhe bukabije bwa moteri na moteri  - Ubushyuhe bukabije bwihutisha kwambara kandi birashobora kwangiza insulation.

Kwiyongera k'ubushyuhe no kudahuza  - Ubushuhe butaringaniye bushobora gutuma ibice bya spindle byaguka ku bipimo bitandukanye, bikagira ingaruka ku busobanuro no kongera ubushyamirane.

Kunanirwa kwa spindle imburagihe  - Ubushyuhe bukabije burashobora kugabanya ubuzima bwa spindle cyangwa bigatera guhagarika ubushyuhe kugirango wirinde kwangiza ibiza.

Imyitozo myiza:  Komeza sisitemu yo gukonjesha buri gihe - isuku yumuyaga nuyumuyaga, usukure kandi usimbuze ibicurane nkuko ubisabwa, kandi ugenzure pompe nabafana kugirango bikore neza. Kugenzura ubukonje butabujijwe kandi bukora neza ningirakamaro muburyo bwo kuramba no gukora neza.

Ubushyuhe bwo hejuru

Ndetse iyo spindle ibungabunzwe neza kandi sisitemu zose zikora neza, ubushyuhe bukabije bwibidukikije  mumahugurwa burashobora gutera ubushyuhe bwinshi. Spindles yishingikiriza itandukaniro ryubushyuhe hagati yabo nibidukikije bikwirakwiza ubushyuhe, niba rero umwuka ukikije imashini umaze gushyuha, imikorere yo gukonjesha iragabanuka.

Ibintu bigira uruhare muri iki kibazo birimo:

Guhumeka nabi

Umwuka uhagaze urinda ubushyuhe guhunga aho ukorera, bikagabanya imikorere ya spindles ikonje cyangwa umuyaga.

Kutagenzura ikirere

Hatabayeho guhumeka neza cyangwa guhumeka neza, amahugurwa arashobora kugera ku bushyuhe burenze icyerekezo cyagenewe gukora.

Umusaruro wagutse urakora

Igihe kirekire cyo gukomeza gukora mubidukikije bishyushye bituma ubushyuhe bwiyegeranya, ndetse hamwe na sisitemu yo gukonjesha ikora.

Ingaruka z'ubushyuhe bwo hejuru bwibidukikije zirimo:

Kugabanya ubukonje bukonje  - Spindle ntishobora kumena ubushyuhe neza, bigatuma ubushyuhe bwayo bwiyongera kurenza ibisanzwe.

Guhangayikishwa nubushyuhe kubice  - Imyenda, guhinduranya moteri, nibindi bice byoroshye bikunda kwambara no kunanirwa iyo bihuye nubushyuhe bukabije.

Ibishobora kuzimya ubushyuhe  - Spindles nyinshi zubatswe mukurinda ubushyuhe; ubushyuhe bukabije bwibidukikije bushobora gutera guhagarika, guhagarika umusaruro.

Imyitozo myiza:  Menya neza amahugurwa ahagije yo guhumeka, tekereza konderasi cyangwa uburyo bwo guhumeka ikirere ahantu hashyushye, kandi ukurikirane ubushyuhe bwa spindle mugihe cyagutse. Ndetse iterambere rito mu kirere no gukonja birashobora kugabanya cyane ingaruka ziterwa n'ubushyuhe.

Birenze urugero RPM cyangwa Ibiciro Byokurya Bidakwiye

Gukoresha spindle kumuvuduko mwinshi (RPM) utabanje guhindura neza igipimo cyibiryo byibikoresho nibikoresho byo gukata birashobora gutera ubushyuhe bukabije. Igikoresho nigikoresho bigomba gukora mubwumvikane: igipimo cyo gukuraho ibintu, umuvuduko wa spindle, nigipimo cyibiryo byose bigomba guhura kugirango bikemuke neza.

Ibibazo biterwa n'umuvuduko udahuye hamwe nibiryo birimo:

RPM ikabije hamwe nigiciro gito cyo kugaburira

Igikoresho cyo gukata kinyunyuza ibikoresho aho kugikata neza, bikabyara ubushuhe n'ubushyuhe.

Igipimo kinini cyo kugaburira umuvuduko watanzwe

Igikoresho kirashobora gucukumbura mubikoresho bikabije, bigashyira umutwaro winyongera kuri spindle kandi bigatuma ubushyuhe bwiyongera.

Gukata neza

Gukomatanya nabi kwihuta no kugaburira biganisha ku mikorere mibi ya chip, ibyo bikaba byongera imbaraga zo guhangana no guterana amagambo, kurushaho gushyushya spindle nigikoresho.

Ingaruka z'ibi bibazo zirimo:

Ubushyuhe bukabije bwa Spindle  - Kongera ubukana hamwe nuburemere bizamura ubushyuhe bwa spindle, bishobora gutera uburinzi bwumuriro cyangwa byangiza burundu.

Kwambara ibikoresho no gutsindwa  - Ibikoresho byo gutema birahita byihuta mugihe cyo gukata neza, ari nako byongera ubushyamirane nubushyuhe.

Kugabanya imashini ikora neza  - Kwiyongera kwubushyuhe bwa spindle cyangwa igihangano cyakazi birashobora guhungabanya neza, bigira ingaruka kumpera no kwihanganira.

Imyitozo myiza:  Buri gihe ubare umuvuduko ukwiye wa spindle nigipimo cyibiryo ukurikije ubwoko bwibikoresho, ibikoresho bya geometrie, hamwe nubujyakuzimu bwaciwe. Gukoresha umurongo ngenderwaho wabashoramari cyangwa ibyifuzo bya software bya CAM birashobora gufasha kwirinda ubushyuhe bukabije no kuzamura ubuzima bwa spindle hamwe nubwiza bwimashini.

Imyenda yambarwa cyangwa yangiritse

Ibikoresho ni ibintu by'ingenzi muri spincle ya CNC, ishyigikira kuzunguruka no kwemeza kugenda neza, neza. Iyo ibyuma byambarwa , byangiritse, cyangwa byashizweho bidakwiye , bibyara ubundi bushyamirane no kunyeganyega, byombi bigira uruhare mu kongera ubushyuhe.

Impamvu zikunze gutera ibibazo zirimo:

Kwambara bisanzwe mugihe runaka

Imyambarire isanzwe itesha agaciro hamwe no gukoresha igihe kirekire, cyane cyane munsi yimitwaro myinshi cyangwa imikorere ikomeza.

Kwanduza

Umukungugu, chip, cyangwa ubushuhe birashobora kwinjira mubitereko, bigatera umwobo, amanota, cyangwa ruswa.

Kwishyiriraho nabi cyangwa guhuza

Imyenda idahwitse itera imitwaro itaringaniye, yongera ubushyamirane nubushyuhe.

Ingaruka zo kwambara cyangwa kwangiritse zirimo:

Kwiyongera k'ubushyuhe  - Ubuvanganzo buturutse ku byangiritse byongera ubushyuhe bwa spindle, bushobora kwihuta kwambara mubindi bice.

Kunyeganyega gukabije  - Kunyeganyega bigira ingaruka ku gutunganya neza, biganisha ku buso bubi bwo kurangiza no kwibeshya.

Ibyago byinshi byo kunanirwa kwa spindle  - Niba kwangirika gukabije, spindle irashobora gufata, gutembera kurinda ubushyuhe, cyangwa kwangirika burundu.

Imyitozo myiza:  Kugenzura buri gihe ibimenyetso byerekana ibimenyetso byangirika cyangwa byangiritse, gukomeza amavuta meza, no gusimbuza ibyuma ukurikije ibyifuzo byabakozwe. Kugenzura imikorere yoroheje ningirakamaro kugirango wirinde ubushyuhe bwinshi kandi ukomeze gutunganya neza.

Ibibazo by'amashanyarazi muri moteri

Moteri ya spindle ishingiye kumashanyarazi ahamye kandi ikora neza imbere kugirango ikore neza. Ibibazo by'amashanyarazi - nk'uburinganire bwa voltage, guhindagurika nabi, cyangwa imiyoboro migufi - birashobora gutuma moteri ikurura umuyaga mwinshi, utanga ubushyuhe imbere muri moteri ubwayo.

Ibibazo rusange by'amashanyarazi birimo:

Ubusumbane bwa voltage

Umuvuduko utaringaniye mubice bya moteri byongera gushushanya no kurwanya imbere, bitanga ubushyuhe bwiyongera.

Kuzunguruka nabi cyangwa kwangiritse

Kwambara kwambaye, guhindukira kugufi, cyangwa gufungura imiyoboro irashobora kugabanya imikorere ya moteri no kuzamura ubushyuhe bwimikorere.

Ihuza ridahwitse cyangwa disiki zidakwiye

Guhuza amashanyarazi nabi cyangwa gukora nabi VFDs (Ibihinduka bya Frequency Drives) birashobora gukora imitoma cyangwa imigezi idasanzwe, bishimangira moteri.

Ingaruka z'ibibazo by'amashanyarazi zirimo:

Kwiyongera k'ubushyuhe bwihuse  - Umuvuduko mwinshi utanga ubushyuhe muri moteri ya moteri, ishobora kurenga vuba imipaka ikora neza.

Kunanirwa na moteri  - Ubushyuhe bukabije burashobora kwangiza insulasiyo, biganisha kumuzingo mugufi cyangwa kunanirwa na moteri burundu.

Kugabanya ubuzima bwa spindle ubuzima  - Gukomeza guhagarika amashanyarazi byihuta kwambara kumyenda hamwe nibindi bikoresho bya mashini, byongera ikibazo cyubushyuhe.

Imyitozo myiza:  Kugenzura buri gihe imiyoboro y'amashanyarazi, kugenzura urwego rwa voltage na voltage, kandi ukareba niba VFD cyangwa sisitemu ikora neza. Gukosora ubusumbane bwamashanyarazi hakiri kare birashobora gukumira ubushyuhe bwa moteri no kwangirika kwinshi.

Ibimenyetso nibimenyetso bya CNC Spindle Ubushyuhe bukabije

Kumenya ibimenyetso byo kuburira hakiri kare ubushyuhe bukabije ni ngombwa kugirango wirinde kwangirika gukabije nigihe cyo guhenda cyane. Dore ibipimo bikunze kugaragara:

Urusaku rudasanzwe

Gusya, gutontoma, cyangwa kuvuza amajwi akenshi byerekana ko kwihanganira ibintu bihangayikishije cyane cyangwa ko amavuta yananiwe. Mugihe ubushyuhe bugenda bwiyongera, ibyuma bigura kandi ibyuma bigatakaza imikorere yabyo, bigatera urusaku. Aya majwi ni ikimenyetso cyerekana ko spindle ihura nubushyuhe bwumuriro kandi igomba guhita igenzurwa.

Guhagarika Ubushyuhe

Ibikoresho byinshi bigezweho bya CNC bifite ibyuma byerekana ubushyuhe butera guhagarika byikora mugihe ubushyuhe burenze imipaka itekanye. Mugihe iyi mikorere irinda imashini, isubirwamo cyangwa kenshi guhagarika ubushyuhe ni ibendera ry'umutuku spindle yawe ihora ishyuha. Kwirengagiza ibyo guhagarika bishobora kuganisha kuri moteri ihoraho cyangwa kwangirika.

Kugabanya imikorere ya Spindle

Ubushyuhe burashobora kugira ingaruka zitaziguye kumikorere. Urashobora kubona kugabanuka kugabanuka neza, kwihuta kwihuta, cyangwa kugora kugabanura ibiciro. Ubushuhe butera kwaguka kwingirakamaro, bigabanya gukora neza, kandi birashobora kongera kunyeganyega - ibyo byose bikabangamira ukuri kandi bikagabanya imikorere rusange yimashini yawe.

Ibara rigaragara cyangwa impumuro yaka

Ubushyuhe bukabije burashobora gutera ibyuma cyangwa ibikoresho byo kubika ibara. Niba ubonye ibara ryijimye cyangwa ryijimye ku nzu ya spindle, moteri, cyangwa ibyuma, ni ikimenyetso cyubushyuhe burebure. Impumuro yaka ni ikindi kimenyetso gikomeye cyerekana ko ibice by'imbere, nko guhinduranya cyangwa gusiga, bishobora kwangirika. Ibi bimenyetso bisaba kwitabwaho byihuse kugirango wirinde gutsindwa kw'ibiza.

Mu kwita cyane kuri ibyo bimenyetso, abashoramari barashobora gufata ibibazo byubushyuhe hakiri kare, bakarinda gusanwa bihenze, kandi bakongerera igihe cyo kuzenguruka CNC.

Intambwe ku yindi Intambwe yo Kurinda CNc Ubushyuhe bukabije

Kurikirana imitwaro ya Spindle

Buri gihe ukoreshe spindle mubushobozi bwayo yagenwe. Irinde kuyisunika cyane hamwe no kugabanya ubukana, kunyura hejuru, cyangwa kugaburira ibiryo byinshi. Kurenza urugero bitera ubushyamirane bukabije nubushyuhe, bishobora kwangiza byihuse.

Komeza amavuta meza

Buri gihe ugenzure kandi ukomeze gusiga amavuta ya spindle. Menya neza ko ubwoko bwukuri nubunini bwamavuta byakoreshejwe, hanyuma ubisimbuze nkuko bikenewe. Amavuta yanduye cyangwa adahagije yongerera ubushyamirane kandi yihutisha ubushyuhe.

Kugenzura no Kubungabunga Sisitemu yo gukonjesha

Menya neza ko sisitemu yo gukonjesha ya spindle - yaba ikonje cyangwa ikonje-ikora neza. Sukura umuyaga uhumeka, usimbuze muyungurura, urebe urwego rukonje, kandi urebe ko abafana cyangwa pompe zikora neza. Sisitemu ikonje neza ni ingenzi mukugenzura ubushyuhe.

Kugenzura Ubushyuhe Ibidukikije

Komeza amahugurwa akonje kandi ahumeka neza. Ubushyuhe bwo hejuru bwibidukikije butuma bigora sisitemu yo gukonjesha gukwirakwiza ubushyuhe, cyane cyane mugihe kirekire. Icyuma gikonjesha cyangwa guhumeka neza birashobora gufasha kugumana ubushyuhe bukora neza.

Hindura ibiciro bya RPM nibigaburo bikwiye

Hindura umuvuduko wa spindle nigaburo ryibiryo ukurikije ibikoresho, ibikoresho, nibikorwa byo gutunganya. Kwirukira kuri RPM ndende cyane utabanje guhindura ibiryo birashobora kubyara ubushyuhe budakenewe, mugihe ibiryo bitinze cyane cyangwa bidakora neza birashobora gutera amakimbirane no guhangayika.

Kugenzura buri gihe Ibikoresho hamwe na Spindle

Reba ibyuma, ibiti, hamwe nugushiraho ibyuma byerekana ibimenyetso byo kwambara, kudahuza, cyangwa kwangirika. Imyambarire yambarwa cyangwa yangiritse byongera ubushyamirane, kunyeganyega, no kongera ubushyuhe. Simbuza ibice byose byerekana ibimenyetso byo kwambara mbere yuko bitera ubushyuhe bwinshi.

Kurikirana ubuzima bw'amashanyarazi ya moteri

Menya neza ko moteri ya spindle yakira voltage ihamye hamwe nubu. Ibibazo by'amashanyarazi, nkumuyaga mugufi cyangwa impagarike ya voltage, birashobora gutera ubushyuhe bwimbere. Kugenzura amashanyarazi bisanzwe bifasha kwirinda ubushyuhe butunguranye.

Shyira mu bikorwa Ubushyuhe

Koresha ibyuma byerekana ubushyuhe cyangwa kamera ya infragre kugirango ukurikirane ubushyuhe bwa spindle mugihe ukora. Kumenya hakiri kare ubushyuhe buzamuka buragufasha gufata ingamba zo gukosora mbere yuko ibyangiritse bikomeye bibaho.

Gahunda Gahunda yo Kwirinda

Kora gahunda yo kubungabunga ikubiyemo isesengura ryinyeganyeza, amashusho yumuriro, kugenzura amavuta, hamwe nubugenzuzi bwa spindle. Kubungabunga birinda ntabwo bihenze cyane kuruta gusana byihutirwa kandi byemeza imikorere ihoraho.

Gutoza abakora kugirango bamenye ibimenyetso byo kuburira

Wigishe abakora ku bimenyetso by'ubushyuhe bukabije, harimo urusaku rudasanzwe, kugabanya imikorere, guhindura ibara, no kunuka. Igisubizo cyihuse kubipimo byambere birinda kunanirwa gukomeye.

Gukurikiza izi ntambwe bidasubirwaho birashobora kugabanya cyane ibyago byo gushyuha cyane, kongera ubuzima bwimashini ya CNC, no gukomeza ubuziranenge bwimashini.

Inama zambere zo kuramba

Gukoresha Spindle Load Monitoring Sisitemu
Gushiraho sensor ikurikirana imitwaro ya spindle mugihe nyacyo irashobora gutanga umuburo hakiri kare kubibazo bishobora kuvuka. Izi sisitemu zikurikirana torque, ikigezweho, nubushyuhe, bikangurira abashinzwe ibintu bidasanzwe mbere yuko byangiza bikomeye. Kumenya hakiri kare bifasha kwirinda ubushyuhe bwinshi, guhangayika, hamwe nigihe cyo gutungurana.

Guhitamo Spindle iburyo kumurimo
Guhitamo uruziga rufite imbaraga zihagije, umuvuduko, hamwe nubushobozi bwo gukonjesha ibikoresho bigenewe no gukata ni ngombwa. Gukoresha imbaraga zidafite imbaraga kubikorwa bisaba birashobora gutuma umuntu arenza urugero, ubushyuhe bukabije, kandi bikagabanya igihe cyo kubaho. Guhuza spindle ibisobanuro kubikorwa byakazi bikora neza kandi byizewe.

Kuzamura ibisubizo byiza byo gukonjesha
Kubikorwa bikenewe cyane, tekereza kuzamura sisitemu nziza yo gukonjesha. Amazi akonjesha amazi cyangwa tekinoroji yo gukonjesha ya Hybrid irashobora kugumana ubushyuhe buke bwo gukora kuruta ibice bisanzwe bikonjesha ikirere. Gukonjesha gukomeye bigabanya imihangayiko yumuriro kuri moteri no guhinduranya moteri, kuzamura ubuzima bwa spindle no gutunganya neza.

Gupima amashanyarazi nimpamvu zitera CNC Spindle Ubushyuhe bukabije

Ibimenyetso by'ibibazo by'amashanyarazi

Ubushyuhe bukabije bwa spindle burashobora guturuka kubibazo byamashanyarazi, akenshi bihujwe na moteri ya spindle cyangwa sisitemu yo kugenzura, nka Variable Frequency Drive (VFD). Ibi bibazo birashobora gutera ubushyuhe bukabije kubera gutanga amashanyarazi adakwiye cyangwa kunanirwa kwibigize.

Reba kuri:

l  RPMs cyangwa torque idahuye munsi yumutwaro , byerekana ibibazo VFD cyangwa ibibazo byo kugenzura moteri.

l  Imbaraga zitunguranye , zishobora gukurura moteri no kubyara ubushyuhe.

Ubushuhe bukabije  bwa moteri ya spindle , akenshi igaragara mugukoraho cyangwa amashusho yumuriro.

l  Impumuro yaka cyangwa insinga zifite ibara , byerekana amashanyarazi cyangwa imiyoboro migufi.

Koresha multimeter kugirango urebe voltage na amperage kubitagenda neza. Amashusho yubushyuhe arashobora kwerekana ahantu hashyushye kuri moteri cyangwa ikibaho. Niba udafite uburambe bwo gusuzuma amashanyarazi, baza umuhanga. Ubutaka bubi cyangwa kwambara brux (muri moteri yasunitswe) birashobora kandi kugira uruhare mubushuhe bukabije no gukora nabi.

Ibimenyetso byo kunanirwa kwa mashini

Ibibazo bya mashini nimpamvu isanzwe itera ubushyuhe bukabije, akenshi biterwa no guterana amagambo cyangwa guhuza bidakwiye mubice nkibikoresho, ibiti, cyangwa collets. Ibi bibazo mubisanzwe bitanga ubushyuhe bukabije hamwe nibindi bimenyetso.

Ibendera ritukura risanzwe ririmo:

Gusya  cyangwa gukomanga urusaku  mugihe cyo gukora spindle, byerekana imyenda yambarwa cyangwa ibice bidahuye.

Kunyeganyega  muri Z-axis cyangwa umutwe wa spindle , byongera ubukana n'ubushyuhe.

Kwambara kumubiri  kuri collets, abafite ibikoresho, cyangwa moteri ya moteri , biganisha kumikorere idahwitse no gushyuha.

Niba imashini yawe ya CNC ifite ibyuma bikurikirana, suzuma ibinyeganyega cyangwa ubushyuhe bwibiti bya spike, byerekana ibibazo byubukanishi. Kugenzura buri gihe, nko kugenzura ibifunga cyangwa ibikoresho byambaye, birashobora gufata ibibazo hakiri kare.

Kunanirwa kwa mashini akenshi bitera imbere buhoro buhoro, bityo kubungabunga ibikorwa ni urufunguzo rwo kwirinda ubushyuhe bukabije no gusana bihenze.

Ibikoresho nubuhanga bwa CNC Spindle Ubushyuhe bukabije

Ukoresheje Stethoscope cyangwa Vibration Analyser

Iyo CNC izunguruka cyane, ibikoresho byo gusuzuma birashobora gufasha kumenya intandaro neza. Stethoscope yumukanishi nigikoresho cyoroshye ariko cyiza cyo kwerekana ibibazo. Mugushira iperereza kubice bitandukanye byamazu ya spindle, urashobora kumva amajwi adasanzwe, nko gusya cyangwa kuvuza induru, bishobora kwerekana guterana cyangwa kwambara ibice bigira uruhare mubushuhe.

l  Stethoscope : Ongera amajwi avuye kuri moteri, ibyuma, cyangwa garebox. Niba urusaku rwinshi cyangwa kunyeganyega byagaragaye hafi yububiko, byerekana guterana cyangwa kwambara bitera ubushyuhe.

l  Isesengura rya Vibration : Ibi bikoresho bipima kunyeganyega kwa amplitude hamwe ninshuro, byerekana ubusumbane, kudahuza, cyangwa ibice byambaye bitanga ubushyuhe. Rukuruzi rwambere rushobora kumenya ibibazo byoroshye mbere yuko biganisha ku bushyuhe bukabije.

Guhuza ibi bikoresho hamwe na porogaramu za terefone zo gufata amajwi cyangwa gusesengura inshuro bigufasha kwinjira no gukurikirana amakuru mu gihe runaka. Ibi bishyigikira kubungabunga, kugufasha gukemura ibibazo byubushyuhe mbere yuko byiyongera.

Amashusho yubushyuhe hamwe nubushyuhe bwo gushushanya

Amashusho yubushyuhe nigikoresho gikomeye cyo gusuzuma ubushyuhe bukabije. Kamera ya infragre yerekana ahantu hashyushye, ikagaragaza ubushyuhe bukabije, guhinduranya moteri, cyangwa guterana mumutwe wa spindle. Gusikana byihuse birashobora kwerekana ibibazo bitarinze gusenya imashini.

:  Kamera yubushyuhe Reba ahantu h'umutuku cyangwa umweru ugaragara hejuru yerekana ubushyuhe, byerekana ubushyuhe buri hejuru yimikorere isanzwe. Kurugero, kubyara bishyushye byerekana amavuta adahagije cyangwa kwambara.

l  Kwerekana Ubushyuhe : Koresha software kugirango ugereranye ibyasomwe nubushyuhe buriho ugereranije numurongo 'ubuzima bwiza'. Ibiceri mubushyuhe bwibiti biva mubukurikirana ibintu birashobora kwemeza ubushyuhe bukabije.

Gukomatanya amashusho yubushyuhe hamwe nisesengura ryinyeganyeza hamwe nubushyuhe bwubushyuhe bitanga uburyo bwuzuye bwo gusuzuma ubushyuhe bukabije. Ibi nibyiza cyane mubidukikije bikora cyane aho imashini nyinshi zikorera icyarimwe, bigatuma bigora gutandukanya ibibazo bijyanye nubushyuhe. Gukoresha buri gihe ibyo bikoresho bifasha gutahura hakiri kare kandi bikarinda gutsindwa bihenze.

Nigute wakemura ibibazo rusange bya CNC Spindle Ubushyuhe bukabije

Gusimbuza cyangwa kongera gusiga amavuta

Kwifata ni impamvu itera ubushyuhe bukabije bitewe no guterana amagambo cyangwa gusiga amavuta adahagije. Reba imfashanyigisho ya mashini yawe kugirango umenye ubwoko bwikimenyetso (gifunze cyangwa gifunguye) nibisabwa byo kubungabunga.

l  Ongera usige amavuta afunguye : Niba ibyuma bifunguye, koresha amavuta yo mu rwego rwohejuru, yakozwe nabashoramari ukoresheje imbunda isobanutse neza. Irinde gupakira, kuko amavuta arenze arashobora kongera ubushyamirane nubushyuhe. Koresha spindle kuri RPM nkeya nyuma yo gusiga kugirango urebe ko ikwirakwizwa, hanyuma ukurikirane ubushyuhe hamwe na kamera yumuriro cyangwa sensor kugirango wemeze ko ubushyuhe bwagabanutse.

Gusimbuza  Ikidodo gifunze : Ibikoresho bifunze mubisanzwe bisaba gusimburwa. Gusenya amazu ya spindle witonze, ukoresheje imashini itwara niba bikenewe, hanyuma usimbuze OEM yagenwe. Nyuma yo kwishyiriraho, koresha spindle kuri RPM yo hasi kugirango ukemure ibyuma, hanyuma ukoreshe igikoresho cyerekana amashusho yumuriro cyangwa sensor yubushyuhe kugirango umenye ubushyuhe busanzwe bukora.

Nyuma yo gusana, reba ibinyeganyega hamwe nubushyuhe kugirango ikibazo gikemuke. Ubushyuhe bukabije buterwa no kwifata akenshi buturuka ku kutita ku bintu, bityo kubungabunga buri gihe ni ngombwa.

Kumenyekanisha uruziga

Guhuza nabi muri shitingi ya spindle birashobora gutera ubushyamirane bukabije, biganisha ku bushyuhe bukabije, cyane cyane ku muvuduko mwinshi. Guhuza neza bigabanya ubushyuhe kandi byongerera ubuzima ubuzima.

Ibikoresho  byo Guhuza : Koresha icyerekezo cyerekana cyangwa igikoresho cyo guhuza laser kugirango upime uruzitiro ruri kuri RPM nkeya. Niba runout irenze kwihanganira uwabikoze, kwimuka birakenewe.

l  Igikorwa cyo Kwimura : Ihanagura umusozi wa spindle hanyuma uyisubiremo witonze. Kumashini za CNC zateye imbere, hindura shim ya alignement cyangwa usubiremo igenamiterere rya software nkuko bikenewe. Kugenzura ibikoresho, collet, na chuck kugirango wambare cyangwa imyanda, kuko ibyo bishobora kuzana kudahuza no kongera ubushyuhe.

Kugenzura Nyuma  -Guhuza : Nyuma yo kwimurwa, sukura ibice byose neza kandi ugerageze kuzenguruka munsi yumutwaro. Koresha amashusho yumuriro cyangwa ubushyuhe kugirango wemeze ko ubushyuhe bwagabanutse.

Ubushyuhe bwinyandiko hamwe nibisomwa byasomwe nyuma yo gusanwa kugirango ushireho urufatiro rushya. Kugenzura buri gihe kugenzura no gufata neza ibikoresho bizafasha kwirinda gushyuha no gukomeza gukora neza, gukora neza.

Igihe cyo guhamagara umunyamwuga kuri CNC Spindle Ubushyuhe bukabije

Kumenya aho ugarukira

Ndetse nabakozi bafite uburambe muri CNC bagomba kumenya mugihe ibibazo byubushyuhe bisaba ubuhanga bwumwuga. Mugihe ushobora gukemura ikibazo cyibanze nko kongera gusiga amavuta cyangwa gufata ibikoresho byogusukura, ibibazo bigoye - nko kunanirwa kwimodoka imbere, kwangirika kwa karitsiye, cyangwa amakosa yumuriro wambere - bisaba ubuhanga bwihariye.

Hamagara umunyamwuga niba:

l  Ibyingenzi bikosorwa (urugero, kongera gusiga amavuta, guhindura igiti, cyangwa kugenzura imiyoboro y'amashanyarazi) ntibikemura ubushyuhe bukabije.

Urabona  ubushyuhe bukabije burigihe nubwo bukora bisanzwe, byerekana ibibazo byimbitse nko kunanirwa na moteri cyangwa imikorere mibi ya VFD.

l  Ibikoresho byo gusuzuma (amashusho yubushyuhe, isesengura rya vibrasiya) byerekana ibintu bidasanzwe udashobora gusobanura cyangwa gukosora.

Ababigize umwuga bafite ibikoresho byo kwisuzumisha bigezweho, nkibikoresho byo mu rwego rwo hejuru byerekana ubushyuhe cyangwa ibyuma byabugenewe byabugenewe, hamwe nubuhanga hamwe nubushakashatsi butandukanye. Guha akazi umushinga ntabwo ari ukwemera gutsindwa-ni intambwe yubwenge yo kurinda imikorere yimashini yawe no kuramba.

Ikiguzi ninyungu zo gusana umwuga

Igiciro cyo gusana spindle yabigize umwuga kirasa nkaho kiri hejuru, ariko kugerageza gukosora bigoye nta buhanga cyangwa ibikoresho bikwiye akenshi biganisha kubibazo bikomeye. Ibice bibi, nko gushiraho ibyuma bidakwiye cyangwa kudahuza uruziga, birashobora gutuma amadolari 500 yo gusanwa asimburwa $ 5,000.

Inyungu za serivisi zumwuga zirimo:

:  Gusuzuma Impuguke Abatekinisiye barashobora kwerekana ibibazo nkamakosa y’amashanyarazi yihishe cyangwa guterana imbere ibikoresho bisanzwe byamaduka bishobora kubura.

Garanti  : Gusana kwumwuga byinshi bizana garanti, byemeza igihe kirekire.

Kugabanuka  Kumwanya muto : Serivise nyinshi zitanga gusana byihuse kugirango imashini yawe igaruke kumurongo byihuse.

l  Kongera Agaciro Kongera Kugurisha : Amateka ya serivise yanditse kuva kubanyamwuga azamura agaciro ka mashini ya CNC.

Mbere yo kwikemurira ikibazo gikomeye ukekwaho ubwawe, banza usuzume ikiguzi cyo gusana umwuga ugereranije n'agaciro k'imashini yawe igihe kandi neza. Mu bihe byinshi, ubuhanga n'amahoro yo mumutima bikwiye gushora imari.

Ukuntu Ibidukikije bigira ingaruka kuri CNC Spindle Ubushyuhe bukabije

Ubushuhe, umukungugu, n'ubushuhe

Ibidukikije mu iduka rya CNC bigira ingaruka zikomeye kubuzima bwa spindle kandi birashobora kugira uruhare mubushuhe. Izi ngingo zirashobora gukaza umurego, gutesha agaciro ibice, no guhagarika imikorere ikwiye.

Ubushuhe :  Ubushuhe bwinshi burashobora gutera ubukwe imbere mu nzu ya spindle, biganisha ku ngese cyangwa kwangirika ku biti n'ibindi bice. Ibi byongera ubushyamirane, bikabyara ubushyuhe burenze kandi birashobora gutera kunanirwa imburagihe.

Umukungugu  hamwe nibintu byihariye : Mubidukikije nkibiti cyangwa ibikoresho byo gusya ibyuma, umukungugu urashobora kwinjira muri moteri ya spindle. Iyo ivanze n'amavuta, umukungugu ukora ibice byangiza byangiza ibyuma na kashe, byongera ubushyamirane nubushyuhe.

Ubushyuhe  bukabije : Ubushyuhe bukonje bwongera amavuta, bikagabanya imbaraga zamavuta kandi bigatera ubukana bwinshi nubushyuhe. Mubihe bishyushye, kwaguka kwubushyuhe birashobora guhuza uruziga rwa spindle, kandi amavuta ashobora kwangirika vuba, bigatuma ubushyuhe bwinshi. Ubushyuhe bukabije burashobora kandi guhangayikisha moteri, bigira uruhare mubushyuhe bwo hejuru.

Ingamba zo Kugabanya:

Shyiramo  umukungugu hamwe na sisitemu yo kuyungurura ikirere kugirango ugabanye uduce duto duto.

Koresha  uburyo bwo kurwanya ikirere kugirango ukomeze ubushuhe buhamye nubushyuhe.

Ubike  ibice byabigenewe hamwe namavuta ahantu hasukuye, humye, hagenzurwa nubushyuhe.

Kugenzura buri gihe  no guhanagura ibice bya spindle kugirango wirinde ko umukungugu wiyongera kandi ugasiga amavuta neza.

Gushyira Imashini hamwe no Kwinyeganyeza

Gushyira kumubiri imashini ya CNC irashobora guhindura ubushyuhe bukabije mugukomeza kunyeganyega cyangwa guhererekanya ubushyuhe biva hanze.

Ubuso  butaringaniye : Imashini kumagorofa ataringaniye zirashobora guhura nabi, bigatuma spindle ikora cyane kandi ikabyara ubushyuhe bwinshi. Kunyeganyega kuva mukibanza kidahindagurika birashobora kandi kongera ubushyamirane mubitereko nibindi bice.

Kuba  hafi y'ibindi bikoresho : Gushyira imashini ya CNC hafi yimashini ziremereye, nk'imashini cyangwa imisarani, birashobora kuzana ibinyeganyega byo hanze bishimangira uruziga, bigatuma ubushyuhe bwiyongera buturutse ku guterana amagambo cyangwa kudahuza.

Inkomoko  y'Ubushyuhe : Imashini zashyizwe hafi y'ibikoresho bitanga ubushyuhe cyangwa mu zuba ryinshi birashobora kugira ubushyuhe bukabije bw’ibidukikije, bikongerera ubushyuhe bukabije bwa spindle.

Ingamba zo Kugabanya:

Menya  neza ko imashini iringaniye ukoresheje urwego rwinshi cyangwa urwego rwa laser kugirango ugabanye ubushyuhe bujyanye no kudahuza.

Shyiramo  ibinyeganyezwa byo kwihererana cyangwa dampers munsi ya CNC kugirango winjize ibinyeganyega byo hanze kandi bigabanye imihangayiko kuri spindle.

Shyira  imashini kure y'ibikoresho biremereye cyangwa amasoko yubushyuhe kugirango wirinde guhinda umushyitsi hasi cyangwa ubushyuhe bw’ibidukikije.

Koresha  inzitizi zumuriro cyangwa uruzitiro kugirango urinde imashini isoko yubushyuhe bwo hanze.

Mugenzura ibintu bidukikije no guhitamo imashini ishyirwa, urashobora kugabanya ubushyuhe bwa spindle, kunoza imikorere, no kongera igihe cyibikoresho bya CNC. Gukurikirana buri gihe hamwe nubushakashatsi bwerekana ubushyuhe cyangwa ubushyuhe burashobora gufasha kumenya ibimenyetso hakiri kare byibibazo bijyanye nibidukikije.

Ibyifuzo byabakora Ntugomba Kwirengagiza Ubushyuhe bukabije bwa CNC

Gusoma Igitabo Cyuzuye

Gusiba imfashanyigisho ya CNC ni ikosa rihenze. Yuzuyemo amakuru yingenzi ajyanye na moderi ya spindle, harimo ibisobanuro byubushyuhe bwo gukora, gahunda yo gusiga amavuta, ibicurane bihuye, hamwe nuburyo bwo kubungabunga. Kwirengagiza ibi bisobanuro birashobora gutuma umuntu ashyuha cyane kandi akangirika igihe kirekire.

l  Ibisobanuro by'ingenzi : Igitabo cyerekana ubwoko bwiza bwo gusiga (urugero, ibicu by'amavuta, amavuta apfunyitse, cyangwa amavuta yo kwisiga ya ceramic), ibisabwa byo gukonjesha, hamwe na torque. Gukoresha amavuta nabi cyangwa gukonjesha birashobora kongera ubushyamirane nubushyuhe.

Amabwiriza  yo Kubungabunga : Kurikiza amabwiriza yo gukora isuku, gufata neza, hamwe na preload yibice kugirango wirinde ubushyuhe bukabije butemewe cyangwa kwambara.

l  Inama zo gukemura ibibazo : Igitabo gikubiyemo kode yamakosa cyangwa ibipimo byubushyuhe kugirango bifashe gusuzuma ibibazo byubushyuhe hakiri kare.

Shira kandi wandike impapuro zingenzi zo kubungabunga kugirango ubone ibisobanuro byihuse mu iduka ryawe. Ibi byemeza ko ukurikiza amabwiriza yabakozwe kugirango ubushyuhe bugenzurwe kandi wirinde gusanwa bihenze.

Gukurikiza Amabwiriza Yumutwaro n'Umuvuduko

Gusunika spindle kurenza umutwaro wasabwe cyangwa imipaka ya RPM nimpamvu isanzwe yo gushyuha. Kurenza urugero cyangwa kwihuta kubyara ubushyuhe bukabije, bishimangira ibice, kandi byihuta kwambara.

:  Imipaka ntarengwa Kurenza umuvuduko wa spindle cyangwa kugabanya ubushobozi bwimitwaro birashobora gutera moteri, biganisha ku gushyuha cyane no gutwarwa nigiti cyangwa kwangirika.

:  Imipaka ntarengwa Gukoresha uruziga hejuru ya RPM yagenwe byongera ubwumvikane buke kandi bikabyara ubushyuhe bukabije, bikagira ingaruka zo gutsindwa na moteri cyangwa kumeneka amavuta.

l  Ibikoresho byo gukurikirana : Koresha porogaramu ya CNC mugenzuzi kugirango ukurikirane igihe nyacyo umutwaro, umuvuduko, nubushyuhe. Sisitemu nyinshi zemerera gushiraho impuruza zirenze urugero rwumutekano, zifasha kwirinda ubushyuhe bukabije.

Imyitozo myiza:

Komera  kuri RPM yabigenewe no kugabanya imipaka kugirango ugabanye ubushyuhe.

l  Kugenzura buri gihe sisitemu yo gukonjesha (urugero, gukonjesha ikirere cyangwa gukonjesha amazi) kugirango urebe ko ikora nkuko ibyifuzo byigitabo kibiteganya.

Kurikirana  ubushyuhe bwubushyuhe ukoresheje ibyuma byerekana imiterere cyangwa amashusho yumuriro kugirango ufate gutandukana hakiri kare.

Gukurikiza aya mabwiriza bigabanya guhangayikishwa nubushyuhe, birinda ubushyuhe bwinshi, kandi byongerera igihe cya spindle ubuzima bwawe, bigatuma imashini ya CNC ikora neza kandi neza.

Umwanzuro

Ubushyuhe bukabije muri CNC yawe ni ikimenyetso kiburira gisaba kwitabwaho. Byaba biterwa no kwambara kwambaye, kudahuza, amakosa yumuriro, cyangwa ibidukikije, ibimenyetso byubushyuhe bukabije bushingiye kubibazo bishobora kwiyongera iyo birengagijwe. Iyo udasuzumwe, ubushyuhe burashobora kuganisha ku kunanirwa kw'ibigize, gusana bihenze, no gutaha cyane.

Ukoresheje ibikoresho byo kwisuzumisha nka mashusho yerekana ubushyuhe, gusesengura vibrasiya, hamwe na stethoskopi, no gukurikiza amabwiriza yakozwe nabashinzwe kubungabunga, gutwara, n'umuvuduko, urashobora gufata ibibazo hakiri kare kandi ugakomeza spindle yawe ikora neza. Kugenzura ibidukikije no gushyira imashini neza bikomeza kugabanya ingaruka ziterwa nubushyuhe.

Spindle yawe ni umutima wimashini ya CNC. Irinde witonze, kandi izaguhemba imikorere yizewe, iramba.

Ibibazo bijyanye na CNC Spindle

Nubuhe bushyuhe bwiza bwo gukora kuri CNC spindle?
Imyenda myinshi ikora neza hagati ya 40 ° C na 60 ° C (104 ° F - 140 ° F), ariko reba ibisobanuro byakozwe nuwabikoze.

Ni kangahe nkwiye gusiga amavuta?
Inshuro zamavuta ziterwa nimikoreshereze nubuyobozi bukora, mubisanzwe buri masaha 500-1000.

Ubushuhe burashobora kwonona burundu?
Nibyo, gushyuha igihe kirekire birashobora kwangiza ibyuma, moteri, cyangwa ibindi bice, biganisha ku gusana bihenze cyangwa kubisimbuza.

Gukonjesha amazi biruta gukonjesha ikirere?
Gukonjesha amazi nibyiza cyane kubikorwa byihuta cyangwa biremereye cyane, ariko gukonjesha ikirere biroroshye kandi birahagije kubikorwa byoroshye.

Ni ikihe kigereranyo cyo kubaho cya CNC kizunguruka?
Hamwe no kubungabunga neza, spindles irashobora kumara amasaha 10,000 - 20.000 yo gukora, bitewe nikoreshwa hamwe nibihe.