Nigute Wagereranya CNC Spindles Nkumuguzi wabigize umwuga

Nigute wagereranya CNC Spindles nkumuguzi wabigize umwuga: Igisubizo cyihuse

Umwuga CNC spindle igereranya itangirana no gukoresha imashini, ntabwo yatanzwe nabatanga isoko. Sobanura ibikoresho, ingano yo gukata, imikorere, urwego rwa RPM rusabwa, icyifuzo cya torque, cycle yumurimo, interineti igikoresho, ubunyangamugayo, gukonjesha, sisitemu y'amashanyarazi, imiterere yimashini, hamwe nintego yumusaruro mbere. Noneho gereranya moderi ya spindle irwanya icyifuzo kimwe.

Ntugereranye kuzunguruka gusa kuri kilo, RPM ntarengwa, ikirango, cyangwa igiciro. Moderi ebyiri zifite umutwe umwe wimbaraga n'umuvuduko birashobora kwitwara bitandukanye cyane kuberako umurongo wa torque umurongo, umuvuduko wibanze, guhora ukora akazi, kugereranya ibintu, preload, kwiruka, kuringaniza, gukonjesha, ibikoresho byifashishwa, ibisabwa na VFD, hamwe nuburyo bwo kugenzura ubuziranenge.

Abaguzi babigize umwuga: gereranya buriwese utanga kurupapuro rumwe rwo gusaba hamwe nuburyo bumwe bwo kwipimisha. Niba uwatanze isoko asubiramo gusa '5.5 kWt, 24.000 RPM ' mugihe undi atanga umuvuduko wagenwe, torque, igipimo cyumusoro, uburyo bwo kwiruka, ibisabwa byo gukonjesha, amakuru ya VFD, yerekana iboneza, uburemere, hamwe nibizamini, ibivugwa ntabwo bihwanye na tekiniki.

Baza igereranya rya CNC

1. Tangira na Porogaramu Mbere yo Kugereranya Ibisobanuro

Umuzingo umwe ntukwiranye no gushushanya ibiti, kuyobora aluminiyumu, gukata ibihimbano, gucukura ibyobo binini, kurangiza ibishushanyo, cyangwa gukoresha ibikoresho byikora. Mbere yo gusaba ibivugwa, kora progaramu imwe isobanura buri mutanga agomba gusubiza.

Ibikoresho Byonyine Ntabwo Bihitamo Spindle

Amategeko yoroshye nka 'ibiti bikenera RPM ' na 'ibyuma bikenera umuriro mwinshi ' bifite akamaro mu cyerekezo ariko ni binini cyane kubitanga. Gukata diameter hamwe ningamba zo gutunganya birashobora guhindura igisubizo. Agace gato muri aluminiyumu karashobora gukenera RPM ndende, mugihe igikoresho kinini cyo hejuru mubiti gishobora gukora umuriro mwinshi.

2. Gereranya Imbaraga, Torque, Umuvuduko Uhwanye, na Umuvuduko ntarengwa hamwe

Imbaraga nimwe mubintu byoroshye kugereranya no kugereranya byoroshye gukoresha nabi. 5.5 kW spindle ntabwo byanze bikunze itanga 5.5 kW murwego rwuzuye. Abaguzi babigize umwuga babaza aho imbaraga zapimwe zihari nuburyo torque ihinduka munsi no hejuru yumuvuduko wibanze.

Umubano w'ingirakamaro:

Torque (N · m) = 9550 × Imbaraga (kW) ÷ Umuvuduko (RPM)

Koresha iyi sano gusa nimbaraga ziboneka kuri uwo muvuduko. Umutwe wa kilo wonyine ubwawo ntabwo ari umurongo wuzuye.

Ikigereranyo cyihuta Ntabwo ari kimwe nkumuvuduko ntarengwa

Umuzunguruko urashobora kugira umuvuduko wagenwe munsi yumuvuduko wacyo ntarengwa. Umuvuduko wibanze / shingiro ni ngombwa kuko bifasha gusobanura imbaraga za moteri nimyitwarire ya torque. Baza umurongo wa power-power curve igihe cyose porogaramu irimo gukata cyane, gukata binini, gucukura, gukanda, cyangwa ibikorwa byihuse-byihuta.

Gereranya Ibihe bikomeza kandi byigihe

Abatanga ibicuruzwa biva mu nganda barashobora gutangaza amanota atandukanye nka S1 umusoro uhoraho hamwe nu ntera rimwe na rimwe nka S6. Ntugereranye uwatanze isoko rimwe na rimwe umusaruro mwinshi hamwe nundi mutanga ibicuruzwa bikomeza. Saba buriwese utanga ibisobanuro ibisobanuro byinshingano byerekeranye nimbaraga zavuzwe hamwe nagaciro ka torque.

3. Gereranya Runout nuburyo bwo gupima, Ntabwo numubare wenyine

Runout igira ingaruka kubikoresho byubuzima, kurangiza hejuru, gukora-ibikoresho bito, no gusubiramo. Ariko itanga isoko nka 'runout ≤0.005 mm ' ntabwo ryuzuye keretse aho ibipimo byo gupima no gushiraho bisobanuwe.

Baza niba agaciro gapimwe kuri taper yambaye ubusa, izuru ryizunguruka, collet, umurongo wikizamini, cyangwa gukata-ibikoresho. Baza kandi ibipimo-bipima diameter, uburebure bwa gipima, imiterere ya spindle, igikoresho cyo gupima, kandi niba agaciro kagereranya igice cyihariye cyangwa ibisobanuro byerekana umusaruro.

Ibuka Urunigi Rwose

Spindle shaft → taper / interface → ufite ibikoresho → collet / chuck → igikoresho cyo gukata . Buri interineti irashobora kongeramo amakosa. Spindle idasobanutse neza ntishobora kwishyura uwangiritse, icyuma cyanduye, icyuma cyambarwa, icyuma cyunamye, cyangwa ibikoresho bikabije.

4. Gereranya na sisitemu yo gutwara, ntabwo ari ikirango cyo gutwara gusa

Kwambara ikirango birashobora kugira akamaro, ariko ntibihagije guhanura imikorere ya spindle. Kugereranya kwumwuga bikubiyemo ubwoko bwubwoko, gahunda, ibyiciro byuzuye, impande zifatika, ibikoresho byumupira, preload, amavuta, uburyo bwo kwishyiriraho, igishushanyo mbonera, nuburyo spindle yateranijwe igeragezwa.

5. Gereranya Impirimbanyi zingana kuri nyayo ikora

Impuzandengo ihindagurika igenda iba ingenzi cyane nkumuvuduko wa spindle, ibikoresho byinshi, diameter ifite, hamwe nuburebure bwa metero. Ubusumbane butera imbaraga za centrifugal zishobora kongera kunyeganyega, kugabanya ubwiza bwubuso, kugabanya ubuzima bwibikoresho, no kongera umutwaro utwara ibintu.

Ntugafate ikirango kiringaniye nka 'G2.5 ' nkigisubizo cyuzuye. Baza umuvuduko ujyanye nuburinganire buringaniye, niba imvugo yerekeza kuri rotor ya rotor, igikoresho, cyangwa inteko yuzuye izunguruka, hamwe nigikoresho kinini / gifata misa hamwe nuburebure bwa gauge byemewe.

Inyandiko zingirakamaro

• Umuvuduko wikizamini cyangwa umuvuduko wemewe wemewe

• Ibisigisigi bisigaye cyangwa ibipimo bifatika

• Rotor / spindle / abafite ibizamini bigeragezwa

• Igikoresho ntarengwa cyangwa abafite misa

• Uburebure ntarengwa cyangwa uburebure

• Niba amakuru ari igice cyihariye cyangwa urutonde rusange

6. Gereranya Igikoresho Imigaragarire hamwe na Ecosystem Tooling

Imigaragarire ya spindle igena igikoresho gishobora gukoreshwa, uburyo ibikoresho byahinduwe, umubare wibikoresho byinshi spindle ishobora gushyigikira, nurwego rwo kwikora no gusubiramo ni ingirakamaro.

Ntutegeke kuzunguruka ATC wandika gusa 'HSK ' cyangwa 'BT izunguruka.

7. Gereranya ubukonje nubushobozi bukomeza bwo gukora

Umuyaga ukonjesha hamwe namazi akonje arashobora gukora byombi mugihe byatoranijwe neza. Abaguzi babigize umwuga bagereranya ubushobozi bwo gukonjesha nimbaraga, ubushyuhe bwibidukikije, imiterere yikigo, amasaha yo gukora, umuvuduko wa spindle, hamwe no kugabanya umutwaro - ntabwo 'ikirere vs amazi. '

8. Gereranya VFD no Guhuza Amashanyarazi

Imirongo ibiri ifite kilo imwe na RPM irashobora gusaba amashanyarazi atandukanye. Emeza neza igipimo cya voltage yagenwe, ikigezweho, icyiciro, inshuro yagabanijwe, inshuro ntarengwa, kubara inkingi aho bikenewe, insulation hamwe na sensor ibisabwa, hamwe nubushobozi bwa VFD.

• Ikigereranyo cya voltage hamwe nubu

• Ikigereranyo / inshuro fatizo

• Inshuro ntarengwa

• Kubara moteri cyangwa kubaka moteri aho bikenewe

• Encoder ibisabwa

• Ubushyuhe-bukenewe

• Uburyo bwo kugenzura VFD no gutanga amakuru

• Uburebure bwumugozi, ubwoko bwumuhuza, hasi hamwe nibisabwa EMC

Kububaka imashini ya OEM, amakuru y'amashanyarazi agomba kwemezwa mbere yo gukanika imashini. Kubaguzi basimbuye, ntuzigere wibwira ko VFD ihari ikwiye gusa kuko spindle nshya ifite imbaraga zimwe.

9. Gereranya Ingano, Uburemere, Gushiraho, hamwe no Kwinjiza Imashini

Umuzingo munini urashobora gutanga urumuri rwinshi, runini runini, cyangwa ubushobozi bwumuriro mwiza, ariko kandi byongera uburemere kuri Z-axis kandi birashobora gusaba umusozi munini, umurongo uyobora umurongo ukomeye, kuringaniza ibintu bitandukanye, gutwara Z-axis ikomeye, hamwe nu mwanya wa serivisi wongeyeho.

10. Kuri ATC Spindles, Gereranya Sisitemu Yuzuye Ibikoresho-Guhindura Sisitemu

ATC spindle ntabwo ari moteri gusa ifite ibikoresho bifata ibikoresho. Guhindura ibikoresho byizewe byikora biterwa nuburyo bwo gushushanya cyangwa gufunga, gutondekanya amasoko, gufata, gusohora pneumatike, gusukura ibyuma, ibyuma bifata amajwi, ubwiza bwikirere, logique ya PLC, gufata geometrie, hamwe nikinyamakuru.

Kugereranya amakuru ya ATC

• Imigaragarire yukuri nigikoresho gifatika

• Ibikoresho-birekura umuvuduko wumwuka nibisabwa ubuziranenge bwikirere

• Igikoresho cyo gufunga / kugumana ibisobanuro

• Ibikoresho ntarengwa-bifata misa n'uburebure bwa metero

• Ibikoresho bifunze, bidafunze, hamwe na sensor sensor

• Gukenera impapuro cyangwa gusukura ikirere

• Ibikoresho-bihindura inzitizi ntarengwa nibikoresho byo kubungabunga

• Guhuza numugenzuzi wumukiriya, PLC nikinyamakuru cyibikoresho

11. Gereranya Ikizamini cyo Kwakira, Ntabwo Kwamamaza Ibisabwa

Umuguzi wabigize umwuga ahindura urutonde rwingenzi rusabwa muburyo bwo kwemerwa. Intego ntabwo ari ugusaba impapuro zidakenewe; ni ukwemeza ko buriwese utanga isoko arimo kugereranwa ukoresheje ibimenyetso bihwanye.

Ikigereranyo Cyitegererezo Mubikorwa Byukuri Iyo Umushinga Ufite ishingiro

Kuri porogaramu ya OEM, porogaramu zo gukwirakwiza, cyangwa kugura ibintu byinshi cyane, kugura icyitegererezo bigomba gusuzumwa munsi yimashini ihagarariye, VFD, sisitemu yo gukonjesha, ibikoresho hamwe nizunguruka. Ikizamini cyintebe nikizamini nyacyo cyo gusubiza gisubiza ibibazo bitandukanye.

12. Gereranya na CNC Spindle Utanga neza witonze nka Spindle

Tekiniki ikwiranye na tekinike irashobora kuba ikibazo cyamasoko mugihe ibishushanyo bidahuye, ibice byasimbuwe bihinduka nta nteguza, inyandiko zipimisha ntiziboneka, ibihe byo kuyobora ntabwo bihagaze, cyangwa inkunga yubuhanga irashira nyuma yo koherezwa.

13. Gereranya Igiciro Cyuzuye cya Nyirubwite, Ntabwo Igiciro Cyonyine

Umuguzi wabigize umwuga atandukanya igiciro cyubuguzi nigiciro cyubuzima. Igiciro gito-spindle irashobora kuba nziza kugura niba ihuye nibikorwa byizewe; spindle ihenze cyane irashobora kandi kuba nziza kugura iyo igabanije igihe cyo kugabanuka, gutakaza ibikoresho, gusiba, imirimo yo kwishyiriraho, cyangwa inshuro zisimburwa.

Urwego rworoshye rwa TCO: Kugura Spindle + kwishyira hamwe + ingaruka zikoreshwa + guteganya kubungabunga + guteganya gusanwa + igihe cyo hasi + scrap + ibikoresho byo gusimbuza - agaciro gasigaye. Koresha igihe kimwe cyo gusuzuma kuri buri mutanga.

CNC Spindle RFQ Kugenzura Urutonde rwa OEM, Abatanga, n'abatumiza mu mahanga

Ohereza CNC Spindle RFQ

Ibendera ritukura Iyo ugereranije CNC Spindle Quotations

• Imbaraga zashyizwe ku rutonde ariko gukomeza / inshingano zigihe gito ntabwo zisobanuwe.

• Umubare ntarengwa wa RPM urutonde ariko umuvuduko wapimwe cyangwa urwego rwingirakamaro rukoreshwa rwabuze.

• Torque isibwe kubisabwa biterwa nimbaraga zo hasi / hagati-yo kugabanya imbaraga.

• Runout yavuzwe utavuze aho nuburyo bipimwa.

• 'Ceramic bearings ' iramamazwa ariko gahunda yo gutwara, preload no gusiga ntibisobanuwe.

• 'G2.5 impirimbanyi ' ivugwa nta muvuduko ujyanye cyangwa ibizunguruka.

• Amagambo ya ATC ya spindle ntagaragaza igikoresho cyibikoresho, ibisabwa mu kirere, ibyuma byifashishwa cyangwa imipaka y’ibikoresho.

• Nta gishushanyo mbonera gitangwa mbere yo kwemezwa na OEM.

• Gushiraho VFD bifatwa nkibintu byose kuri moteri zitandukanye.

• Utanga isoko ntashobora gutanga igenzura risubirwamo cyangwa kwemererwa gutumiza ibicuruzwa.

Nigute wasuzuma Zhong Hua Jiang Spindle yo gusaba

Zhong Hua Jiang itanga ubukonje, gukonjesha amazi, intoki-ibikoresho-guhindura, umuvuduko mwinshi hamwe na ATC spindle iboneza rya porogaramu za CNC. Mugihe ugereranije moderi ya Zhong Hua Jiang nundi mutanga isoko, koresha urwego rumwe rwumwuga rwasobanuwe haruguru aho kugereranya imitwe ya catalog wenyine.

Kugirango ugereranye na porogaramu yihariye, tanga ubwoko bwimashini, ibikoresho bigenewe, diameter isanzwe ikata, bisabwa RPM, cycle yumusoro, ibikoresho byifashishwa, voltage, VFD, ibidukikije bikonje, ibipimo byiyongera, nibisabwa byose cyangwa ibicuruzwa bisabwa. Kubikorwa byo gusimbuza, shyiramo izina rya spindle iriho hamwe no gushushanya imashini iyo bihari.

Kuri OEM, imishinga myinshi, cyangwa ikwirakwiza, nayo isobanura ingano yumwaka iteganijwe, ibyangombwa bisabwa, gahunda-yo kwemeza gahunda, ibyateganijwe garanti, ingamba z-ibice, ingamba zo gupakira hamwe nibikoresho. Ibi bituma igereranya tekinike nubucuruzi bibaho muburyo bumwe.

Kubona Model-by-Model Kugereranya

Ibibazo bijyanye no kugereranya CNC Spindles

Ni ibihe bisobanuro nakagombye kubanza kugereranya mugihe ngura CNC spindle?

Tangira ukoresheje porogaramu, hanyuma ugereranye imbaraga zihoraho, torque kumuvuduko ukenewe, igipimo kandi ntarengwa RPM, cycle yumurimo, interineti igikoresho, kwiruka, sisitemu yo gutwara, gukonjesha, guhuza amashanyarazi / VFD, ubunini nuburemere. Igiciro kigomba kugereranywa nyuma yuburinganire bwa tekinike.

Ese hejuru ya kilowati ya CNC izunguruka buri gihe ni nziza?

Oya. Imbaraga zisumbuye zirashobora kongerera ubushobozi bwo gukata, ariko kandi yongeraho uburemere, ibyifuzo byamashanyarazi nibisabwa gukonjesha. Imiterere yimashini no gukata bigomba kuba bishobora gukoresha ubushobozi bwinyongera. Gereranya imbaraga na torque, umuvuduko wagenwe ninshingano zinshingano.

Kuki spindle torque umurongo ari ngombwa?

Umuhengeri wa torque werekana imbaraga zingaruka ziboneka murwego rwihuta. Imirongo ibiri ifite imbaraga nini ntarengwa irashobora gukora bitandukanye cyane kuri RPM yo hasi cyangwa hagati. Ibi bifite akamaro kanini, gukata byimbitse nibikoresho bikomeye.

Ni irihe tandukaniro riri hagati ya RPM yagenwe na RPM ntarengwa?

Umuvuduko ukabije cyangwa shingiro nigikorwa cyingenzi cya moteri ikora ijyanye nimbaraga nimyitwarire ya torque, mugihe RPM ntarengwa niyo yihuta cyane yo kuzunguruka. Ikigereranyo cyumwuga gikoresha indangagaciro kandi, aho bikenewe, umurongo wuzuye-imbaraga umurongo.

Nigute spindle runout yagereranywa?

Gereranya kwiruka gusa mugihe uburyo bwo gupima buringaniye. Baza aho byapimwe, ikizamini cyikizamini cyangwa igikoresho gikoreshwa, uburebure bwa gipima, ibikoresho byo gupima kandi niba agaciro ari ibicuruzwa byemewe byemewe cyangwa ibisubizo by'icyitegererezo.

Ese ububiko bwa ceramic burahita bumera neza muri CNC?

No. Sisitemu yuzuye yo gutwara igomba kugereranywa.

Ese G2.5 iringaniza ihagije kugirango igereranye ibice bibiri?

Ntabwo ari wenyine. Baza umuvuduko ibipimo ngenderwaho bikurikizwa, ibice bizunguruka birimo, hamwe nibikoresho bifata ibikoresho hamwe n'uburebure bwa gauge byemewe. Umuvuduko wihuse ugomba gusuzumwa murwego rwa sisitemu yuzuye yo kuzunguruka.

Nakagombye guhitamo icyuma gikonjesha cyangwa gikonjesha amazi?

Hitamo ukurikije igishushanyo cya spindle, cycle cycle, ubushyuhe bwibidukikije, gufunga imashini, ubushobozi bwo kubungabunga, ibisabwa urusaku nibikorwa remezo byo gukonjesha bihari. Ntabwo uburyo bwo gukonjesha bushobora guhita busumba buri porogaramu.

Niki nagereranya mugihe ngura ATC spindle?

Usibye imbaraga, torque, umuvuduko hamwe nu bitwara, wemeze neza neza igikoresho gifata ibikoresho, sisitemu yo gufunga, ibikoresho byo kurekura ikirere cyumuyaga, sensor, gusukura taper, uburemere bwibikoresho ntarengwa, uburebure bwa gauge, kugenzura / guhuza PLC no guhuza ibikoresho-binyamakuru.

Nigute OEM yagereranya abatanga ibintu bibiri neza?

Ohereza abatanga ibicuruzwa byombi ibisobanuro bimwe bisabwa hamwe na lisiti ya RFQ, bisaba ibisobanuro bihwanye na tekiniki bihwanye, icyitegererezo cyibizamini mugihe cyagereranijwe, kandi ugereranye ibiciro byubuzima, ibyangombwa, kugenzura ubuziranenge, inkunga yubuhanga, kuyobora igihe hamwe nibice byigice hamwe nigiciro cyibice.

Umwanzuro: Gereranya CNC Spindles nka Sisitemu Yuzuye

Kugura ubuhanga bwa spindle ntabwo ari ugushaka umubare munini wa kilo, RPM isumba iyindi, ikirango gihenze cyane, cyangwa amagambo make. Nibijyanye no guhuza sisitemu yuzuye ya sisitemu yo gutunganya no gusobanura ko utanga isoko ashobora gutanga iyo mikorere buri gihe.

Igereranya rikomeye rihuza porogaramu ikwiranye, imbaraga hamwe nimyitwarire ya torque, ubushobozi bwakazi-burigihe, ubushobozi bwihuta, umuvuduko wa sisitemu, kwiruka, imbaraga zingana, gukoresha ibikoresho, gukonjesha, guhuza VFD, guhuza imashini, ibimenyetso byikizamini, ubushobozi bwabatanga nigiciro cyose cya nyirubwite.

Iyo buri magambo yatanzwe asanzwe asabwa muburyo bumwe bwa tekiniki nubucuruzi, itandukaniro riri hagati yabatanga ibicuruzwa ryoroha kubisuzuma - kandi ibyago byo guhitamo uruziga rusa neza kurupapuro ariko rukora nabi mubikorwa bikagabanuka cyane.

Menyesha Zhong Hua Jiang kugirango uhitemo Spindle