Kumvetsetsa madera osokoneza bongo a mabwato a spinderle

Motors Spindle ndiye mphamvu ya mafakitale ambiri, kuyendetsa makina a CNC, mapepala ofunda, ndi zida zina zowongolera. Pachimalo cha opaleshoni yawo ili ndi dongosolo lamagetsi lomwe, pogwira ntchito molondola, limagwira ntchito osadabwitsa. Komabe, masitepe obisika obisika - amatha kuwononga akachetechete, kutsogolera ku ERARTEC, kuwonongeka, kuwonongeka kwazinthu, kapena zolephera zolimbitsa thupi. Nthawi zambiri sizimadziwika mpaka mavuto akukula, mabwalo afupiafupi angayambitse nthawi yopumira ndikukonza, madoko opanga. Munkhaniyi, tidzipinda mabwalo apafupi ndi magetsi, chifukwa chiyani amapezeka motalika, komanso momwe angawalepheretse kuti zida zanu ziziyenda bwino komanso modalirika.

Kodi gawo lalifupi ndi liti?

Mabwalo amagetsi amachitika ngati njira yosakonzekera yotsutsana kwambiri imalola kuti pafalale kwambiri kuti idutse makina owotchera magetsi. Izi zitha kuchitika mkati mwa mphepo, zowonda, kapena zigawo zowongolera ngati ma drive pafupipafupi (ma vfds), kudutsa madera omwe akufuna kuti asokonezedwe. Yerekezerani kuti muli ndi vuto la dimba ndi puncy: madzi (apano) othawa komwe sayenera, kuchepetsa kupita komwe akupita ndikuyambitsa chisokonezo. Mu motors spindle, madera achidule amatsogolera kuti azitha kutentha, kutayika kwamphamvu, kugwiritsa ntchito molakwika, komanso kuwonongeka kwa zinthu zotsutsa ngati mphero, kusokonekera, kapena mavesi.

Mabwalo afupiafupi omwe amawonekera modzidzimutsa, ophwanya madera oyenda, kununkhira, kapenanso kuwoneka. Mavuto awa osangosokoneza luso lagalimoto komanso kuwonongeka kokhazikika, zomwe zimapangitsa kuti kukonzanso ndalama ndi zopanga. Kuzindikira makina a mabwalo afupi ndi gawo loyamba kuti mudziwe ndi kuwaletsa, kuyambira ndi kuzindikira zinthu zomwe zimayambitsa zolakwika izi.

Zomwe zimayambitsa mabwalo apakati

Mabwalo a magetsi otalika m'matanthwe a spinderse mota kuchokera pakuphatikiza zinthu zamagetsi, zachilengedwe, komanso ntchito. Kuzindikira zoyambitsa izi ndikofunikira kuti mudziwe zopenya mobwerezabwereza komanso kupewa kudalirika, kuonetsetsa kudalirika kwa dongosolo komanso kuchepetsa nthawi yopuma. Pansipa, timasanthula zifukwa zazikulu zotchingira mabwalo oyenda pamagalimoto a spindle.

1. Kuwonongeka kwamphamvu

Mphepo yamkuntho ndi yowombera motalika ma mota zimaphimbidwa ndi zida zothandizira, monga zokutira zowonjezera kapena polima, kuti muchepetse kulumikizana ndi magetsi pakati paokha. Popita nthawi, kusokonezeka kumeneku kumatha kumveketsa, ndikupanga njira zopangira zigawo zazifupi. Zinthu zotsatirazi zimapangitsa kuwonongeka kwamphamvu:

Kupsinjika kwamafuta

Kugwira ntchito mosalekeza, makamaka pansi pa katundu wambiri kapena kugwiritsa ntchito kuthamanga kwambiri, kumapanga kutentha kwakukulu mkati mwagalimoto. Mwachitsanzo, kuthamanga mota pamwamba pa kutentha kwake (mwachitsanzo, kupitirira 60 ° C kapena 140 ° F) kumayambitsa zida zokongoletsera zosokoneza, kusungunuka, kapena kutaya katundu wawo. Kupsinjika kwamatenthedwe kumachepetsa kusokonekera, kulola mawaya oyandikana kapena kuwombera kuti akhudze, kupanga njira yotsika yotsika kwambiri. Izi zimapangitsa kuti pakhale dera lalifupi, zomwe zimapangitsa kutentha kwambiri, kungokhala kokwanira, komanso kutopa. Ntchito ngati ntchito yolemetsa, pomwe motalika amagwira ntchito nthawi yayitali, makamaka amakonda magazini.

Kukamba

Kutumula kwachilengedwe kumawonongeka pakapita nthawi chifukwa cha kuwonekera kwa nthawi yayitali ndi zipsinjo zamagetsi ndi makina. Pamene matayala a mota, zinthu zopatsa mphamvu zimakhala zowoneka bwino komanso zomwe zimawoneka kuti zikuchitika, makamaka machitidwe okalamba kapena omwe amachitiridwa ntchito pafupipafupi. Chisokonezo chazing'onochi chimachepetsa kuthekera kwa kuperewera kwa magetsi, ndikuwonjezera chiopsezo cha zigawo zazifupi. Mwachitsanzo, galimoto yogwiritsira ntchito mosalekeza kwa zaka zingapo popanda kuyesa kusokonekera kumatha kupanga zolakwa m'mzinthu zake, zomwe zimapangitsa kuti zikhale zolephera zosayembekezeka.

Kuwonetsedwa kwa mankhwala

Kudziwitsana ndi zobiriwira, mafuta, kapena othandizira kuyeretsa omwe amagwiritsidwa ntchito m'malo opangira mafakitale amatha kuwongolera zinthu zopukutira. Zinthu izi zitha kuchitika ndi kusokonezeka, zomwe zimapangitsa kuti zisasungunuke kapena kusungunula, kutulutsa mawaya oyambitsa. Mwachitsanzo, mu malo ogulitsira omwe kudula madzi kumapitilira, kukhudzidwa mwangozi kwa mankhwalawa kumatha kufooketsa mapangidwe amphepo yamkuntho, ndikupanga zofunikira kwa zigawo zazifupi. Kusindikizidwa koyenera komanso kuyeretsa kokhazikika ndikofunikira kuti muchepetse ngozi imeneyi.

Kupsa mtima akamalephera, magawano afupi amapanga kutentha kwambiri, kuwononga mota komanso kuwononga mwayi wokwanira. Kuyesa pafupipafupi, kugwiritsa ntchito zida ngati megohters, kumatha kuwonetsa kuti kuwonongeka koyambirira ndikupewa zolakwa.

2. Kuchulukitsa ndi Kuchulukitsa

Kugwiritsa ntchito chowongoletsera chopitilira mphamvu zake zamagetsi kungakulepheretseni kuthana ndi zigawo zake, kumabweretsa mabwalo afupiafupi. Kupseza kopitilira muyeso ndi kuchulukitsa kumangiriza ndi kusokonekera, ndikupanga zinthu zolakwitsa zamagetsi. Othandizira Key akuphatikizira:

Katundu wambiri

Ntchito zoyenda bwino, monga kudula kochepa kwambiri kapena kuchita zodulira kwambiri mu ma CNC ntchito, kuwonjezera zomwe zilipo pamagalimoto. Izi zimapanga kutentha kwambiri kumakuntho mumphepo, kufooketsa kuyikatu komanso kukulitsa mwayi wa mabwalo afupiakulu. Mwachitsanzo, makina owotchera magalimoto 5 akwawombana ngati amakakamizidwa kuti agwire ntchito zolemera, zomwe zimayambitsa kusokonezeka kwa mabizinesi ndi zolakwika.

Zosintha zopanda pake

Kuyendetsa pafupipafupi (ma vfds) nthawi zambiri kumagwiritsidwa ntchito kuwongolera Spindle Moto Magalimoto ndi Towque. Komabe, ma vfd owongoka amatha kupereka magetsi kwambiri kapena ma spikes omwe alipo, omwe amapanikiza zigawo zamagetsi zamagetsi. Mwachitsanzo, kusinthasintha kwa madzi mwachangu kumatha kuyambitsa zoposa zoposa zomwe zimawononga kusanduka kapena kuwotcha minda, kumabweretsa mabwalo afupiafupi. Kuwonetsetsa magawo a vfd kuyimilira ndi momwe magalimoto amawonera ndizofunikira kwambiri popewa mavuto awa.

Zoyambira pafupipafupi

Kuthamanga kwagalimoto, ponseponse pakugwiritsa ntchito kumafuna kusintha kwa chida chambiri kapena kugwirira ntchito kwanthawi yayitali, kumatulutsa mafunde omwe ali ndi vuto la kusokonekera ndi kuwononga. Zowonjezera izi, kapena mafunde amphamvu, pangani zisumbu kwakanthawi mu kutentha ndi kupsinjika kwamagetsi, kufooketsa zinthu zagalimoto pakapita nthawi. Zozungulira mobwerezabwereza zimatha kuwonongeka, ndikuwonjezera chiopsezo cha zigawo zazifupi.

Zowonjezera zopitilira muyeso zimapangitsa kuti muthe kuzimiririka mumphepo, zomwe zimathandizira kuwonongeka ndikupanga njira zamisinkhu zazifupi. Zovuta kwambiri, galimoto imatha kuonanso bwino kapena kuzimiririka, kukonza mtengo wokwera mtengo. Kuwunikira majambulidwe pano ndikuwonetsetsa kuti mota amagwira ntchito mkati mwake ndi njira zazikuluzikulu zodzitetezera.

3. Kuipitsidwa ndi chinyezi

Zinthu zachilengedwe, monga fumbi, chinyezi, kapena mankhwala, amatha kulowa magalimoto ndi kunyalanyaza ukwati wake wamagetsi, kumabweretsa mabwalo afupiafupi. Izi zodetsa izi zimapangitsa njira zopanda pake kapena zimapangitsa kuti zisasunge, zikuwonjezereka zoopsa. Zinthu zazikulu zimaphatikizapo:

Ingo Ingvary

Chinyezi chambiri, chozizira chozizira, kapena kuwonekera m'madzi mu mafakitale kumatha kuyambitsa chinyezi mugalimoto. Madzi amachepetsa kukana kwa chipilala ndi masinjidwe, ndikupanga njira zotsika zomwe zimalimbikitsa mabwalo afupiafupi. Mwachitsanzo, kuyendetsa galimoto mu fakitale kapena pafupi ndi dongosolo lozizira kungakuuzeni chinyezi mkati mwa nyumba zake, zomwe zimatsogolera pamagetsi. Kusindikiza Koyenera ndi IP-Rated (mwachitsanzo, ip55 kapena kupitilira) ndikofunikira kuti muteteze ku Mchenga Wonyowa.

Fumbi ndi zinyalala

Zojambulajambula, monga mawonekedwe achitsulo kapena fumbi la kaboni, imatha kudziunjikira mkati mwagalimoto, makamaka m'malo monga malo ogulitsira makina kapena zitsulo. Tinthu toyambitsa matendawa amatha kulumikizana, ndikupanga njira zomwe zosasankhidwa zimapangitsa mabwalo apafupi. Mwachitsanzo, fumbi lachitsulo limakhazikika pamphepo zitha kuyambitsa pakati pazinthu zapamwamba, zomwe zimatsogolera kulephera kwamoto. Makina oyeretsa pafupipafupi ndi mpweya amatha kuthandiza kuchepetsa chiopsezochi.

Mafuta kapena ozizira

Zakumwa ngati mafuta kapena ozizira, nthawi zambiri amapezeka m'malo opangira ma proceking, amatha kukwapula mphepo kapena madera, kuchepetsa mphamvu yakufalikira. Zinthu izi zimatha kuchititsa zinthu ziphuphu, kuwapangitsa kukhala otanganidwa kuwonongeka. Mwachitsanzo, ozizira pamakina a CNC amatha kulowa munyumba, kuchepetsa kukana ndikuwongolera zoopsa zadera. Kuonetsetsa kuti kusindikiza koyenera komanso kukhalabe kokwanira kusokoneza matenda.

Choyipa chimathandizira zolakwika zamagetsi, makamaka m'magalimoto osindikizidwa kapena osagawanika. Kuyeserera pafupipafupi ndi zowongolera zachilengedwe, monga zosefera fumbi ndi zolembera zosindikizidwa, ndizofunikira kuti mukhalebe ndi umphumphu.

4. Makina Olimbitsa Makina ndi Kugwedezeka

Zovuta zamagetsi mu spindle molojekiti zitha kupangitsa kuti zikhale mosapita m'mbali malinga ndi magetsi owononga. Izi zimatilepheretsa umphumiso wakuthupi, kuperewera, kapena kulumikizana, kupanga zolakwika zamagetsi. Othandizira Key akuphatikizira:

Kugwedezeka

Zovala zonyamula, zokongoletsera zopanda malire, kapena zinthu zosasunthika zimatulutsa zolumikizira zamagetsi zomwe zimamasula kapena kusokoneza. Popita nthawi, kugwedezeka kumeneku kumayambitsa minda kuti isunthire kapena kuthiridwa wina ndi mnzake, kuvala kusokonezeka ndikuwonetsa mawonekedwe ake. Mwachitsanzo, mota yokhala ndi zoseweretsa zolephera zitha kuwononga kwambiri, kuwononga kuwonongeka kwa mphuno zake, zomwe zimayambitsa mabwalo afupiafupi.

Kuwonongeka kwakuthupi

Kugwira ntchito molakwika pokonza, monga kuponyera mota kapena kugwiritsa ntchito mphamvu kwambiri, kumatha kuwonongeka poimba, madera, kapena kutchinga. Zovuta zakunja, monga kugundana ndi zinthu zolemera, zimatha kusokoneza zigawo zowonera, zimapangitsa kuti pakhale malo okhala. Zowonongeka zolimbitsa thupi izi zimapangitsa chiopsezo cha mabwalo afupiakulu pakugwira ntchito.

Kulephera Kulephera

Zolakwika kapena zovulaza zimawonjezera kupsinjika kwamakina pa rotor yagalimoto ndi storser, zomwe zimapangitsa kuti zisunthe kapena kuthira mopitirira muyeso. Kuyenda uku kumatha kuvala kufinya kapena kuyambitsa mawaya kuti athe kulumikizana, zomwe zimapangitsa zigawo zazifupi. Kudziwa zolephera kumakhala kovuta kwambiri pamapulogalamu othamanga kwambiri, pomwe ngakhale nkhani zazing'ono zimakulitsidwa.

Makina opanga amachepetsa zigawo zamagetsi, ndikupanga njira zazifupi za mabwalo afupiakulu, monga owopsa, monga mphamvu zowombera kapena zotakamwa. Kukonza pafupipafupi kwa zinthu zamakina ndi kuyang'anira kutchuka kungathandize kupewa izi.

5. Mayeso osauka

Malumikizidwe otayirira, otetezedwa, kapena olakwika olakwika mu mota kapena makina ake owongolera amatha kupanga mfundo zolimba kwambiri zomwe zimatsogolera kukhazikika kapena mabwalo afupiafupi. Zolumikizana izi zimasokoneza maluwa omwe amayenda bwino, ndikuwonjezera chiopsezo cha zolakwa zamagetsi. Zinthu zazikulu zimaphatikizapo:

Zotayirira

Kugwedeza kwa oyendetsa galimoto kapena kuyika kosayenera kumatha kumasula mayanjano, zomwe zimapangitsa kuti zikhale zolumikizana ndi zomwe zilipo. Izi zimapanga kutentha ndi kugwira ntchito, zomwe zimatha kuwononga ziphuphu kapena kupanga zigawo zazifupi. Mwachitsanzo, mawonekedwe otayirira m'magawo omwe ali ndi zaka zambiri amatha mobwerezabwereza, kutsogolera kutchinjiriza ndi zolakwitsa zamagetsi.

Kuchuluka

Kuwonetsedwa ndi chinyezi, mankhwala, kapena madera otetezedwa ndi ophatikizika, kuchepetsa nkhawa zawo ndikupanga mfundo zakunja. Trussion imathanso kuyambitsa njira zomwe zimapangitsa pakati pa mabungwe, ndikuwonjezera chiopsezo cha zigawo zazifupi. Mwachitsanzo, mota mderalo wokhala ndi chinyezi chambiri chimatha kukhala chinyezi chambiri, chimatsogolera ku zolakwika zamagetsi.

Cholakwika cholakwika

Makina owonongeka kapena osasunthika mu makina kapena oyendetsa galimoto amatha kuwonjezera kukana magetsi, kumapangitsa kutentha kwa kutentha ndi kutsitsa. Mwachitsanzo, mawaya achabechabe kapena zingwe zosagawika zitha kusokoneza ntchito, ndikufooketsa ndikulimbikitsa mabwalo afupiafupi. Zochita zoyenera komanso kuyendera nthawi zonse ndizofunikira popewa mavutowa.

Kulumikizana kwamagetsi komwe kumayambitsa njira zaposachedwa, zomwe zimapangitsa kuwuluka, kutentha, komanso mabwalo afupiafupi omwe amatha kuwononga magalimoto ndi kuyendetsa magalimoto. Kuonetsetsa kulumikizana kokhazikika, kopanda tanthauzo kudzera pakukhazikitsa komanso kukonza ndikofunikira pakudalirika kwa dongosolo.

Mwa kumvetsetsa izi zimayambitsa kuwonongeka kwa izi, kutukwana komanso kuwonongeka, kuipitsidwa ndi chinyezi, kupsinjika kwamagetsi ndi kugwedezeka kwamagetsi, ogwiritsa ntchito omwe ali ndi mwayi woteteza. Kupendekera pafupipafupi, kulumikizana koyenera kwa chilengedwe, zowongolera zachilengedwe, kukonza magetsi ndi zamagetsi zopangira makina oyendetsa mabwalo a Spindle ndikuchepetsa nthawi yopumira.

Zizindikiro za mabwalo a magetsi oyenda m'matanthwe a spinderle

Kuzindikira madera azithunzi zazitali mu spindle matradi yoyambirira ndikofunikira kuti tiletse kuwonongeka kwakukulu, kukonza mtengo, komanso nthawi yopuma yosakonzekera. Mabwalo afupiafupi amachitika ngati njira yopanda tanthauzo imathandizira kwambiri kuti musunthe, kusokoneza ntchito wamba komanso zomwe zingayambitse kulephera kwadzidzidzi. Pozindikira kuti zizindikiro zochenjeza zimathandiza kuti ogwiritsa ntchito azichitapo kanthu mwachangu, kusokoneza chiopsezo ndi kusamalira dongosolo. Pansipa, timafotokoza mwatsatanetsatane zizindikiro za zigawo zazifupi mu spindle zamagalimoto, zomwe zimafotokoza zomwe amayambitsa ndi zoyambitsa kuti zithandizire kulowererapo.

1. Ophwanya madera ozungulira kapena mafose

Chizindikiro chimodzi chambiri komanso chizindikiritso cha dera lalifupi ndi zomwe zimachitika kawirikawiri. Zipangizo zotetezazi zidapangidwa kuti zizisokoneza mphamvu ikayamba kuyenda kwambiri, monga zimachitika pa nthawi yochepa. Dera lalifupi limapanga njira yotsika yotsika kwambiri, ndikupangitsa kupanikizika komwe kumaposa dongosolo labwinobwino la dongosolo. Mwachitsanzo, makina ovota a ma Aff a AMF 10 amatha kujambula kwambiri pakadali pano, amayambitsa kubereka kapena fuse kuti ateteze makina awonjezere kapena moto. Pomwe makina awa amalepheretsa kuwonongeka kwina, obwereza kapena owombera amawonetsa cholakwika chamagetsi chomwe chimafunikira kufufuza mwachangu. Ogwiritsa ntchito ayenera kuyang'ana kuwonongeka, kulumikizana, kapena kuipitsidwa mkati mwa galimoto kuti azindikire zomwe zimayambitsa ndikupewa kubwereza.

2. Kununkhira koyaka kapena kusungunuka

Fungo loyaka kapena kuwonekera kwa zinthu zamagalimoto, monga minda yakuda, madera, kapena kutchinjiriza - ndi chizindikiro chowonekera kwa dera lalifupi. Zizindikirozi zimachitika chifukwa cha kutentha kwambiri komwe kumapangidwa polimbana ndi kuthamanga kwamitundu kapena njira yosalamulirika kudzera munjira yotsika. Mwachitsanzo, kuteteza kwaimba ndi mawaya kumalumikizana, gawo lalifupi lomwe limapangitsa kuti madera achidule omwe amatha kuwotcha kapena kusungunula zida zapafupi. Izi zitha kuwonekera ngati fungo lopukutidwa, lofanana ndi pulasitiki kapena mphira wowoneka bwino kapena wowoneka bwino kapena wakuda pamiyala yamagalimoto kapena miyala yamkati. Zizindikiro izi zikuwonetsa kupsinjika kwamagetsi koopsa komanso kugwira ntchito, komwe kumatha kutsitsa kulephera kwa magalimoto ngati sanathere mwachangu. Kuyendera mwachangu ndikukonza ndizofunikira kwambiri kupewa kuwonongeka kwina kapena ngozi zowonongeka, monga moto wamagetsi.

3. Kugwiritsa Ntchito Magalimoto Olimbitsa

Mabwalo afupiafupi amasokoneza magetsi omwe ali ndi magetsi mkati mwagalimoto, akutsogolera kuntchito kosagwirizana komanso kosatha. Zizindikiro zodziwika bwino za magwiridwe antchito a erratic zimaphatikizapo:

Mwadzidzidzi rpm madontho kapena othamanga

Dera lalifupi limatha kubweretsa mphamvu yamphamvu, zomwe zimapangitsa kusinthasintha mosayembekezereka mu liwiro la spindle. Mwachitsanzo, makina a CNC akhoza kugwa mwadzidzidzi mu RPM pakugwiritsa ntchito, kusiya kudula njira ndikupanga zigawo zosayenera.

Zotulutsa zosakhazikika

Kuyenda kosavomerezeka kwaposachedwa kumatha kubweretsa torquic torquic, ndikupangitsa chipongwe kuti chikavutike kukhalabe olimba. Izi ndizovuta kwambiri pamapulogalamu ofunikira kuwongolera, monga mphero kapena kubowola, pomwe kusakhazikika kungayambitse kumaliza ntchito kapena kusokonekera kwa chida.

Matope osayembekezeka

Dera lalitali limatha kupangitsa kuti galimoto ikhale yolimba, chifukwa vuto lamagetsi limasokoneza mphamvu kumphepo. Izi zimatha kuzimitsa ndikufunikira kulowererapo kwa buku kuti kukonzanso kapena kukonza dongosolo.

Zochita zogwirira izi zimakhudza kwambiri, makamaka pamayendedwe olondola ngati CNC, zomwe zimapangitsa kuti zilema, zinyalala zathupi, komanso zothandizira ndalama. Ogwiritsa ntchito ayenera kuwunika mwamasewera agalimoto mosamalitsa ndikufufuza zosagwirizana ndi zizindikiro zazifupi.

4. Zotchinga kapena kulimbikira

Kukhalapo kwa zowoneka bwino kapena magetsi oyandama pafupi ndi mota kapena kuyendetsa pafupipafupi (vfd) ndi chizindikiro chachikulu komanso chosagwirizana cha dera lalifupi. Kulimbana kumachitika pamene mukudumpha kwaposachedwa kudutsa pakati pa zomwe zimachitika pakati pa omwe adachotsedwa, nthawi zambiri chifukwa cha kusokonekera kapena kulumikizana. Mwachitsanzo, zowonongeka zowonongeka mkati mwagalimoto zitha kuloleza pakadali pano pakati pa mphepo kapena madera, ndikupanga zowala zowala kapena zowala. Izi ndizowopsa kwambiri, monga zikuwonetsera zolakwika zamagetsi ndipo zimapangitsa kuti moto ukhale pachiwopsezo kapena kuwonongeka kwinanso kwa magalimoto ndi zigawo zozungulira. Kulimbana kumathanso kuchitika mu vfd kapena kuwongolera dongosolo ngati mabwalo afupiafupi amafalitsa gawo lamagetsi. Kutsekeka mwachangu komanso kuyendera bwino kumafunikira kuzindikira ndikukonza cholakwika, kuonetsetsa chitetezo cha ogwira ntchito ndi zida.

Zotsatira ndi Masitepe Atsatira

Zizindikiro zozungulirazi-zokutira zozungulira kapena fuses, fungo loyaka kapena kusungunuka, magwiridwe antchito a erratic, ndi ma spark kapena olimba - ndiye mbendera zofiira zomwe zimafuna kuti chisamaliro chofikiridwa mwachangu. Kunyalanyaza iwo kumatha kuyambitsa vuto la zoopsa, moto wamagetsi, kapena kutaya kwambiri, makamaka m'makampani opanga mafakitale ndi ofunikira. Kuthana ndi zizindikirozi, ogwiritsa ntchito ayenera:

Khalani ndi chidwi

Gwiritsani ntchito zida zowonjezera ngati zigawo kapena zolimbana ndi zikuluzikulu kuti mufufuze mabwalo afupi, kuyang'ana zamphepo, masiriki, ndi kulumikizana.

Tsekani dongosolo

Ngati ma spark, olimba, kapena fungo loyaka limapezeka, mphamvu kuchokera pamagalimoto nthawi yomweyo kuti mupewe kuwonongeka kwina kapena chiopsezo cha chitetezo.

Gwiritsani ntchito akatswiri oyenerera

Zolakwa zamagetsi zimafuna ukadaulo kuti mudziwe ndikukonza, makamaka makina ovuta ngati ossinder.

Kubwereza Zogwirira Ntchito

MUZISANGALIRA KAPENA ZINSINSI ZONSE ZOSAVUTA, kapena zinthu zachilengedwe ngati chinyezi kapena kuipitsidwa komwe zidathandizira kuti maginisi afupi.

Mwa kukhalabe maso kwa zizindikiro izi ndikuyankha mwachangu, ogwiritsa ntchito angalepheretse zolakwa zazing'ono zazing'ono kuti asakhale zolephera zazikulu. Kusamalira pafupipafupi, kuphatikizapo kuyesa kwa chilengedwe, zowongolera zachilengedwe, komanso zoyendetsa galimoto zoyenerera, ndizofunikira kuti muchepetse chiopsezo cha mabwalo ozungulira ndikuwonetsetsa kuti ma molongosole a Spindle.

Zotsatira za mabwalo ozungulira

Mabwalo ozungulira magetsi mu spindle amayendera nkhani yovuta yomwe ingayambitse zotsatirapo zokhudzana ndi zomwe zingachitike, zokhudzana ndi ndalama, komanso magwiridwe antchito. Zolakwika izi zimasokoneza magetsi ochulukirapo, omwe amayambitsa magetsi ochulukirapo kuti ayendetse njira zosakonzekera, zomwe zimatha kuwononga zigawo, zotayira, ndikusunga mtundu wonena. Kumvetsetsa zakumbuyo kwa zigawo zazifupi ndikofunikira kuti muyesetse kuyeretsedwa ndikuwonetsetsa kudalirika kwa spindle yamagalimoto. Pansipa, timafotokoza mwatsatanetsatane zovuta za mabwalo a magetsi, akuwunikira zotsatira zawo pa zida, ntchito, ndi kachitidwe konse.

1. Kulimbana

Dera lalifupi limapanga njira yotsika yotsika yomwe imalola kuti pafalale kwambiri kuti idutse mphepo ndi zigawo zikuluzikulu, kupanga kutentha kwakukulu. Kuchulukitsa kumeneku kumatha kukhala ndi zovuta zingapo zowononga:

Kuwonongeka kwamphamvu

Kutentha kwakukulu kumathandizira kuwonongeka kwa zinthu zotetezedwa pamtunda, ndikupangitsa kuti azitha kusweka, kusungunuka, kapena kutaya katundu wawo. Izi zimakulitsa dera lalifupi lalifupi, ndikupanga ndemanga zowonongeka zowonongeka. Mwachitsanzo, kuyendetsa galimoto kumoto kukulumbirira malire ake (mwachitsanzo, 60 ° C kapena 140 ° F) kumatha kuwona kulephera mwachangu, kumabweretsa zolakwika zina zamagetsi.

Kuvala zovala

Kutentha kwambiri kumatha kunyoza mafuta, kumakuka ndi kuvala. Izi zimatha kuyambitsa kulephera, komwe kumayambitsa kupsinjika kwamakina ndi kugwedezeka komwe kumayanjananso kwa magalimoto.

Kulephera kwamoto

Kutalika kwa nthawi yayitali kungayambitse kulephera kwamphamvu kwa mota, monga mfuti zowotchera kapena zigawo zomwe zidagwidwa, ndikupanga molergalimoto. Izi zimafupikitsa kwambiri kumoyo wagalimoto ndipo zimapangitsa kukonza ndalama kapena kusintha.

Kuundana chifukwa cha zibwano zazifupi sikuti kumangowononga mphamvu komanso kumawonjezeranso kugwiritsa ntchito mphamvu zotetezeka, monga moto wamagetsi, kumapangitsa kuti pakhale kuzindikiritsa koyambirira.

2. Zowonongeka

Kutsika kwaposachedwa kwambiri chifukwa cha dera lalifupi kumatha kuwonongeka kwambiri pamagetsi opangira magetsi ndi makina, zomwe zimapangitsa kuti zikhale zotsika mtengo kapena zosintha. Zotsatira zazikulu zimaphatikizaponso:

Mphepo Zowonongeka

Mabwalo afupiafupi nthawi zambiri amawotcha kapena kusungunula zam'mtanda, chifukwa mosalamulilika kumatulutsa kutentha kwambiri. Kuwonongeka kumeneku kumatha kubweretsa mavuto osagwira ntchito, akufuna kusintha kapena kusinthidwa kwathunthu.

Kulephera kosatha

Kutchinjiriza kuteteza minda ndi kuwunga kumakhala kovuta kwambiri mabwalo afupiafupi, pomwe kutentha ndi kuwombera ndikulimbana ndi kusokonekera kwake. Mukayamba kusokonekera, galimoto imakonda kubwezeretsanso zolakwika.

Zowonongeka za VFD

Kuyendetsa pafupipafupi (ma vfds), komwe kumawongolera kuthamanga kwa magalimoto ndi torque, kumatha kukhudzidwa ndi mabwalo afupiafupi. Spikes yapamwamba kwambiri kapena yamagetsi imatha kuwononga zigawo za VFD, monga omasulira kapena ma capoctors, zomwe zimapangitsa kukonza ndalama kapena kusintha. Mwachitsanzo, mdera lalifupi mu mota angafotokozere zolakwitsa za VFD, zomwe zimapangitsa kuti pakhale zolakwa zamagetsi.

Amamanga moyenera

Zovuta kwambiri, kuwonongeka kochepa kuchokera kudera lalifupi kumatha kumanganso njira yathunthu yomanga, kuphatikizapo kusinthidwa kwa minda, kubisa, ndi zina zokhudzidwa. Ino ndi njira yotsika mtengo komanso yotsika mtengo, ndikukhumudwitsa bajeti.

Kulemera kwachuma kuwonongeka kumatsimikizira kufunika kopewa mabungwe afupiakulu kudzera pakukonzanso dongosolo.

3. Downtime yosayembekezereka

Dera lalifupi lingasunge ntchito yamagalimoto, zomwe zimapangitsa kuti zisokoneze mosayembekezereka zomwe zimasokoneza madongosolo opanga ndikuwonjezera ndalama zogwirira ntchito. Zotsatira zake ndi:

Kuchedwa Kuchedwa

Ngati chopopera cha spindle chikamalephera chifukwa cha madera achidule, opanga, monga omwe ali mu cnc amapangira kapena kupanga, bwerani. Izi zitha kubweretsa kuti zisaphonyedwe, kuchedwa kutumizidwa, komanso makasitomala osakhutitsidwa.

Kukonza mwadzidzidzi

Kuthana ndi dera lalifupi nthawi zambiri kumafuna kulowererapo mwapang'onopang'ono ndi maluso aluso, omwe angaphatikizepo magawo olowa m'malo, ndikusinthanso mota, kapena kubwezeretsa zigawo zowonongeka za VFD. Kukonzanso kwadzidzidzi ndi ndalama zambiri komanso nthawi yambiri, makamaka ngati magawo opuwa sikupezeka mosavuta.

Kuchuluka kwa mtengo

Downtime sikuti amangopanga ndalama zowongolera komanso mtengo wosasinthika, monga zokolola, monga kutayika kwa kusiya, nthawi yowonjezera kwa ogwira ntchito, ndipo zilango zochepetsetsa. M'mafakitale apamwamba kwambiri, ngakhale maola ochepa opumulira amatha kubweretsa ndalama zambiri zachuma.

Kuchepetsa kutaya nthawi kumafunikira njira zowonera, monga kuyeserera pafupipafupi ndikusungabe kufufuza kwa magawo oyambira, kuonetsetsa kuti mwachita bwino kuchokera pazolakwitsa zamagetsi.

4. Kuchepetsa

Mabwalo afupiafupi amayambitsa kugwiritsa ntchito molakwika pamagalimoto opindika, zomwe zimapangitsa kuti pakhale magwiridwe osokoneza bongo omwe amasankha mogwirizana, makamaka pazoyenera zomwe zimafunikira kulondola kwambiri. Zotsatira zake ndi monga:

Kuchita kwa Spindle

Dera lalifupi lingayambitse madontho mwadzidzidzi kapena oyenda mu RPM, zotulutsa zopanda pake, kapena matope osayembekezereka. Kusinthasintha kotereku kusokoneza kuthamanga kwa Spindle kuti asunge kuthamanga komanso kukakamiza, kovuta pakuchita bwino ngati CNC Kupanga Makina Operating kapena Migalung.

Kudula kolondola

Muzogwiritsidwa ntchito monga CNC Makina, masewera olimbitsa thupi amagwira ntchito zolondola. Izi zimabweretsa zigawo zosavomerezeka zomwe zimalephera kukwaniritsa kapena kufotokozera, zomwe zimafunanso kapena kugunda.

Maonekedwe osauka amamaliza

Ntchito yopanda spindle imatha kuyambitsa chida chochezera kapena kusaduka kosiyanasiyana, zomwe zimapangitsa kuti pakhale zowononga kapena zosagwirizana. Izi ndizovuta kwambiri ngati Aeroprospace kapena magalimoto opanga, pomwe kumaliza kulimbitsa ndikofunikira.

Zinyalala zakuthupi

Ziwalo zosalongosoledwa ndi zida zokutira chifukwa cha kuchepa kwa mtengo wokwera ndi zinthu zowononga, zothandizanso zopindulitsa.

Kuchepetsa lingaliro sikumangokhudza mtundu wina komanso kumavulaza mbiri ya maopareshoni yosiyanasiyana, yapamwamba kwambiri, yopanga gawo lalifupi, kupewa malo ofunikira.

Zovuta Kwambiri ndi Kuchepetsa

Zotsatira za mabwalo ozungulira madera oyendetsa magetsi - kuwononga magalimoto, kuwonongeka kwa compunti, ndikuchepetsa mosaganizira, sonyezani kufunika kwa kupewa koyenera komanso kuwonekera koyambirira. Mavuto awa amatha kuvotera, kutsogolera kukonza kwakukulu, zosokoneza nthawi yayitali, komanso zosokoneza bongo, zonse zomwe zimachitika pogwira ntchito komanso phindu. Kuchepetsa zotsatirapozi, ogwiritsa ntchito ayenera:

Khazikitsani Kuyendera pafupipafupi

Gwiritsani ntchito zida zolimbana ndi zitsulo zolimbana ndi matenthedwe owombera ndi matenthedwe kuti azindikire zizindikiro zoyambirira zamagetsi, monga zotchinga zonyansa kapena zikuluzikulu.

Onetsetsani kuti moda

Gwiritsani ntchito monga momwe angathere kuti asatengere ndi zochitika zopitilira muyeso zomwe zimatsogolera mabwalo afupiakulu.

Kukhazikitsa zowongolera zachilengedwe

Gwiritsani ntchito malo osindikizidwa, njira zam'madzi za mpweya, ndi mpweya wabwino woyenera kuteteza Maso kuchokera ku chinyezi, fumbi, chidetso cha mankhwala.

Sungani Zigawo zamakina

Yesetsani nthawi zonse ndikusintha mavalidwe ovala, sinthani ma pululuya, komanso kulumikizana motetezeka kuti muchepetse kupsinjika kwamakina ndi kugwedezeka.

Maukadaulo Ophunzira

Onetsetsani kuti ogwira ntchito kukonza amaphunzitsidwa kuti azindikire ndikuwonetsa zolakwika zamagetsi mwachangu komanso molondola.

Pothana ndi zomwe zimayambitsa zigawo zazifupi ndikukhala maso chifukwa cha zizindikiritso zawo, ogwiritsa ntchito angathe kuchepetsa kwambiri chiopsezo chazotsatira izi. Njira yogwira ntchito yokonza, kuphatikiza dongosolo loyenerera dongosolo loyenerera, amawonetsetsa ntchito yodalirika ya spindle yamagalimoto a Spindle, kuchepetsa nthawi yokonza, ndikukhalabe ndi zotsatira zabwino kwambiri pamapulogalamu ovuta.

Njira zabwino zopewera mabwalo apakati

Kuletsa madera okwera pamagalimoto oyendetsa magetsi ndikofunikira pakuwonetsetsa kuti kudalirika kwa ntchito, kuchepetsa nthawi yopuma, ndikukhalabe ndi zotulutsa zapamwamba. Mabwalo akufupikira, omwe amayambitsidwa ndi zinthu zomwe zimachitika monga kuwonongeka, kutupa, kupsinjika kwamakina, komanso kulumikizana kolakwika, ndi kuwonongeka kwa chinthu. Mwa kukhazikitsa kukonzanso koyenera, kukhazikitsa koyenera, komanso zowongolera zachilengedwe, ogwiritsa ntchito amatha kuchepetsa kwambiri chiopsezo cha mabwalo afupiafupi ndi moyo wautali. Pansipa, timafotokoza zabwino kwambiri kuti tipewe madera azitali, kupereka njira mwatsatanetsatane kuti titeteze makina oyendetsa ma morona.

1. Kuyendera magetsi pafupipafupi

Kuyendera magetsi kumayiko ofunikira pozindikiritsa zovuta zomwe angagwiritse ntchito asanakwanitse m'magawo afupiafupi. Macheke pafupipafupi amathandizira kuzindikira kuvala koyambirira kwa kuvala, kuwonongeka, kapena kulumikizidwa kovomerezeka komwe kumasokoneza umphumphu wamagalimoto. Zochita zazikulu zimaphatikizapo:

Yenderani kuwononga

Unikani zowonera zowonera moto, zotchinga zamagalimoto, ndi kulumikizana kwa zizindikiro za kusokonekera, kutuka, kapena kumasula chifukwa cha kugwedezeka kapena kufulumira. Kulumikizana kapena zowonongeka kumatha kupanga mfundo zolimba kwambiri zomwe zimatsogolera kukhazikika kapena mabwalo afupiafupi.

Onani ma drive pafupipafupi (ma vfds)

Onetsetsani kuti ma vfds akugwira ntchito molondola komanso opanda zizindikiro zotenthetsa, kuvala chigawo, kapena zolakwika zamagetsi. Yenderani VFD Wmising ndi makonda kuti muwonetsetse kuti amagwirizana ndi zokambirana zagalimoto.

Gwiritsani Ntchito Zida Zodziwitsa

Lembani mafuta ambiri kuti muyeze nyuzipepala ndi kukhazikika kwapano, kuonetsetsa kuti apitilizidwa mu malire agalimoto. Kuthana ndi Ma testiction (megohmm) kungagwiritsidwenso ntchito kuti athe kuwunika momwe akuwonongera ndikuwona kuwonongeka koyambirira. Kuchititsa ntchito izi miyezi 3-6, kapena kutengera maola ogwirira ntchito, kumathandizanso kugwira nkhani zoyambirira ndipo zimalepheretsa kulephera kosayembekezeka.

Kuyendera pafupipafupi kumathandizira ogwiritsa ntchito kuthana ndi zolakwa zamagetsi zazing'ono asanakhale ndi mabwalo afupiakulu, ndikuwonetsetsa magwiridwe antchito osasinthika ndikuchepetsa ndalama zokonza.

2. Kukonza koyenera

Kutulutsa kwa maofesi mphepo ndi kuwunga ndikofunikira popewa kulumikizana ndi magetsi osakonzekera komanso mabwalo afupiafupi. Kukonzanso kwamphamvu kumatsimikizira umphumphu ndi kumateteza kuwonongeka. Njira zazikuluzo zikuphatikiza:

Yang'anirani kusokonekera

Gwiritsani ntchito megohmmmmeters kuti muyesere kukana kwa nthawi yanthawi yanthawi yambiri, zomwe tikufuna kudziwa pamwambapa 1 megohm kuti mukhale ndi thanzi labwino. Kuwerenga kotsika kumaonetsa kuwonongeka, kuyika kufunika kokonza kapena kubwezeretsa.

Sinthani zowonongeka zowonongeka

Ngati kuyerekezera kuwululidwa, kusungunuka, kapena kuwonongeka - nthawi zambiri kumachitika chifukwa cha kupanikizika kwa mafuta kapena kuwonekera kwa mankhwala - kumachitika m'malo mwake zomwe zakhudzidwazo mwachangu. Mwachitsanzo, kubwereza galimoto kungakhale kofunikira ngati miyala ioneke kusokonekera.

Tetezani kuwonongeka kwa chilengedwe

Gwiritsani ntchito mawola osindikizidwa (mwachitsanzo, ip55 kapena kupitilira) kuti zitchire zikopa za chinyezi, ozizira, kapena mafuta omwe amatha kusokonekera. M'malo okhala ndi kuwonekera kwa mankhwala ambiri, monga malo ogulitsira makina, onetsetsani kuti molingana ndi kukana kwa mankhwala kapena kugwiritsa ntchito zomangira pazinthu zowonekera.

Sinthani mayeso okhazikika

Kuyikanso kuyesa kwa magawo azochitika munthawi yokonza, makamaka kwa mita yogwiritsira ntchito kutentha kwambiri kapena mikhalidwe yayitali kwambiri, kuti iwone kuwonongeka komwe kumayambitsa mabwalo afupiafupi.

Kukonzanso koyenera kumasunga zolakwa zomwe zingasokoneze ntchito kapena zowonongeka.

3..

Kugwiritsa ntchito matope opanga magetsi omwe ali ndi malire osafunikira ndikofunikira popewa mabwalo afupiakulu omwe amayamba chifukwa chodzaza kapena kupitilira. Kuwongolera koyenera kwa zinthu zogwirira kumachepetsa nkhawa zamagetsi ndikuteteza zigawo ziwongolero. Zochita zazikulu zimaphatikizapo:

Pewani Kuchulukitsa

Gwirizanani ndi magwiridwe antchito kwa magalimoto omwe amawonera kuti aletse zojambula zamakono. Mwachitsanzo, pewani kugwiritsa ntchito mota lagalimoto 5 kw kuti mugwire ntchito zolemera monga kudula kwamphamvu, chifukwa izi zitha kuwononga minda ndi kunyoza. Funsani zojambula zagalimoto kuti zitsimikizire kuti ziwonetsero ndizoyenera.

Ma vfd okhazikika molondola

Onetsetsani kuti ma driver osinthika pafupipafupi amakonzedwa ndi magetsi olondola, pafupipafupi, komanso matikiti othamanga pamagalimoto. Zosintha zolakwika za VFD zitha kupulumutsa magetsi amiyendo kapena kupitilira apo, zomwe zimapangitsa kuti ziwonongeke ndi mabwalo afupiafupi. Kubwereza pafupipafupi ndi calibite pagawo la VFD kuti ligwirizane ndi malingaliro opanga.

Chepetsa malire oyambira

Chepetsa mzere wokhazikika wokhazikika, womwe umapanga mafunde omwe amatsindika ndi kuwonda. Pazogwiritsa ntchito zomwe zimafuna kugwirira ntchito kwakanthawi, lingalirani pogwiritsa ntchito njira zoyambira zofewa kapena ma vfds okhala ndi mawonekedwe okwera kuti muchepetse mafunde amvula ndi zovuta zamagetsi.

Mwa kuwongolera kogwiritsa ntchito, ogwiritsa ntchito amatha kupewa kupsinjika kwamagetsi kwambiri, kuchepetsa chiopsezo cha mabwalo afupiafupi ndi masewera olimbitsa thupi.

4. Khalani ndi malo oyera

Zoyipitsa zachilengedwe, monga fumbi, chinyezi, kapena ozizira, zimatha kulowetsa mawotchi ndikupanga zigawo zamisinkhu zazifupi pochepetsa kusokonezeka kapena zojambula zamagetsi. Kusunga malo ogwiritsira ntchito bwino ndikofunikira kuteteza zinthu zamagalimoto. Njira zazikuluzo zikuphatikiza:

Gwiritsani ntchito osonkhanitsa am'madzi ndi zosefera

Ikani fumbi kusungitsa makina kapena zosefera zamlengalenga m'matumbo omwe amayamba kukhala ndi tinthu tating'onoting'ono tomwe timapanga, monga opanga zitsulo kapena malo opangira matabwa. Makina awa amachepetsa kudzikuza kwa zinyalala, ngati zojambula zachitsulo, zomwe zitha kuchititsa mabwalo afupiafupi ndi olumikizirana.

Kukhazikitsa zosindikizidwa zosindikizidwa

Gwiritsani ntchito mota ndi chitetezo choyenera (mwachitsanzo, ip55 kapena iP65) kupewa chinyezi, ozizira, kapena yolumikizana ndi mafuta. Kwambiri chinyezi kapena malo onyowa, onetsetsani kuti malo osindikizidwa ndi osindikizidwa nthawi zonse ndipo nthawi zonse amayamikira kukhulupirika.

Kuwongolera nyengo

Sungani kutentha kokhazikika ndi minofu ya chinyezi pogwiritsa ntchito njira zowongolera za nyengo, monga dehumiidifaers kapena zowongolera mpweya, kuchepetsa kuchepa kwa chinyezi-chochepa. Mwachitsanzo, kusunga chinyezi pansipa 60% kumatha kuchepetsa chiopsezo cha zitsulo zazifupi.

Zoyeretsa pafupipafupi

Khazikitsani dongosolo loyeretsa kuti lichotse fumbi, mafuta, kapena ozizira kuchokera kumadera ozungulira ndi madera ozungulira. Gwiritsani ntchito othandizira osayeretsa komanso kupewa kupopera mbewu mankhwalawa kwa zakumwa zowotchera popewa kuwonongeka mwangozi.

Malo oyera amachepetsa chiopsezo cha zigawo zazifupi, zomwe zimapangitsa kuti magalimoto azichita bwino komanso odalirika.

5.

Kuyesa kwa nthawi yayitali kwa magalimoto ofunikira, monga minda, zosewerera, ndi kulumikizana ndi zamagetsi, zimathandizira kuzindikira zoopsa zazifupi zomwe zingayambitse zolephera. Zida zodziwikiratu zimathandizanso kudziwa zinthu zoyambirira zomwe zingayambitse zolakwika zamagetsi. Njira zazikuluzo zikuphatikiza:

Mavuto

Gwiritsani ntchito zotchinga zolimbitsa thupi kuti muwonetsere mikhalidwe ya minda yamagalimoto, kuyang'ana zizindikiro za kuwonongeka kapena kukana kotsika zomwe zingakusonyeze mabwalo apafupi. Chitani mayeserowa pafupipafupi, monga miyezi isanu ndi umodzi iliyonse, kapena pambuyo posintha ntchito.

Yang'anirani mavalidwe

Gwiritsani ntchito kusanthula kwa ma vibration kuti muwone kuvala kapena kusasamala, komwe kumapangitsa kupsinjika kwamakina ndikuyambitsa kuwonongeka kapena kulumikizana. Sinthanitsani zonyamula mwachangu kuti mupewe kugwedezeka komwe kumathandizira kuti zikhale zazifupi.

Yendetsani kulumikizana

Onani magetsi ndi zolumikizira kuti mumasulidwe, kutukula, kapena kuyika zizindikiro pogwiritsa ntchito mawonekedwe owoneka ndi mitundu yambiri. Limbitsani kulumikizana ndikusintha zinthu zomwe zimaphatikizidwa kuti zitsimikizire kutuluka kwamakono.

Gwiritsani ntchito majeresi

Gwiritsani ntchito makamera oyerekeza kuti azindikire mawanga otentha mu mota, vfd, kapena lungula, lomwe lingatanthauze mfundo zapamwamba kapena zoyambira zazifupi. Ma scans okhazikika okhazikika amatha kugwira zovuta asanachite.

Kuyesedwa kwa gawo kumapangitsa kuti ogwiritsa ntchito azigwiritsa ntchito molakwika chiopsezo, kuonetsetsa kuti ngolo imagwira ntchito modalirika komanso kuchepetsa chiopsezo cha zolakwa zamagetsi.

Kupindulitsa kwathunthu ndi kukhazikitsa

Mwa kukhazikitsa machitidwe abwino kwambiriwa, kuyeretsedwa kwamagetsi pafupipafupi, kukonza koyenera koyenera, malo owongolera ogwiritsira ntchito, malo ogwirizanitsa ogwirira ntchito, ogwiritsa ntchito ogwiritsira ntchito omwe amapangika amapanga madera oyendetsa magetsi oyenda. Njira izi zimayambitsa zomwe zimayambitsa zigawo zazifupi, monga kuwonongeka kwa mabwalo, monga kuwonongeka kwa mabungwe, kuthina, kuipitsidwa, komanso kupsinjika kwamakina, ndikulimbikitsa kudalirika kwa nthawi yayitali. Phindu limakhala ndi nthawi yotsika, yokonza zotsitsa, galimoto yowonjezera, komanso molondola mosasinthasintha ngati CNC.

Kuyika izi kuchitapo kanthu, taganizirani izi:

Khalani ndi pulani yokonza : Pangani dongosolo mwatsatanetsatane la masiyini, kuyezetsa, ndi kuyeretsa, kugwiritsidwa ntchito kugwiritsidwa ntchito kwa magalimoto ndi nyengo.

Vomekezani pazomwe zidasokoneza : Maamtundu othandizira okhala ndi mitundu yambiri, megohtermmeters, owunikira, ndi makamera oyerekeza opangira mafuta kuti athe kuwunika molondola.

Ogwira Ntchito : Onetsetsani kuti akatswiri amaphunzitsidwa bwino, kuyezetsa makutu, komanso kayendetsedwe ka chilengedwe kuti mupewe zolakwa pakukonzedwa.

Sungani mbali zapamwamba : Sungani kufufuza kwa zinthu zovuta, monga kusinthitsa kumphepo, zilumba, ndi Zisindikizo, kuti muchepetse nthawi yopuma pakukonzanso.

Zowunikira zachilengedwe : Gwiritsani ntchito masensa kutengera chinyezi, kutentha, ndi mafumbi, kuonetsetsa kuti maratchi amagwira ntchito moyenera.

Mwa kuphatikiza machitidwe abwinowa mu maopareshoni, ogwiritsa ntchito amatha kuchepetsa kwambiri ziwopsezo zazifupi, ndikuwonetsetsa kuti makina owotchero a Spindle amapereka ntchito yodalirika, komanso kuchita bwino kwambiri, ndikuchita bwino pokana kusokonekera kwa mtengo.

Mapeto

Mabwalo amagetsi oyenda m'magalimoto ojambula opindika koma omwe angawonongeke omwe angasokoneze zochitika, kuwononga zigawo zowopsa, komanso kunyengerera mtundu wopangira. Kuyendetsedwa ndi zinthu monga kuwonongeka kwamphamvu, kusenda komanso kuwonongeka, kuipitsidwa ndi chinyezi komanso kugwedezeka kwamagetsi, zolakwa izi zimatha kutha msanga ngati osasunthika. Zotsatira zake-molambirira, kuwonongeka kwa compiler, nthawi yosayembekezereka, ndikuchepetsa lingaliro - kuchepetsedwa kwa ndalama, makamaka kuchepetsedwa kwa mafakitale a CNC. Komabe, mwa kumvetsetsa zomwe zimayambitsa mabwalo afupiafupi ndi zizindikiro zochenjeza, monga ophwanya madera obwereza, kapena fungo loyaka, kapena magetsi owoneka bwino, ogwiritsa ntchito amatha kusintha mofulumira.

Kukhazikitsa njira yopewera njira yopewa ndi njira yowonetsetsa kuti ntchito yamagalimoto yolimbitsa thupi. Njira zabwino, kuphatikizapo kuyendera magetsi okhazikika, kukonza koyenera koyenera, kukonza koyenera, kukhala malo oyera, ndikukonzekera kuyezetsa mabwalo afupiakulu ndikuthandizira kukhulupirika. Kufufuza pafupipafupi pogwiritsa ntchito zida za megohmm ndi matenthedwe amatha kugwira nkhani zoyambirira, pomwe kusinthika kwa VFD ndikuwongolera kolora kumalepheretsa kutukwana. Zowongolera zachilengedwe, monga zotsatsa zosindikizidwa ndi kuphulika kwa fumbi, kuteteza kudetsedwa, ndikuyika kukonza masitepe ndikugwirizanitsa kumachepetsa nkhawa zamakina. Njira izi sizimangoletsa madera ocheperako komanso onjezerani mota ya mota, kuchepetsa ndalama zokonza, ndikuwonetsetsa kuti ndizofunikira, zopangidwa kwambiri.

Ganizirani zamagetsi zamagetsi a spindle ngati njira yofunika kwambiri pa ntchito zanu: monga momwe mungasungire mosamala chidutswa cha zomangamanga, kusamalira chisamaliro ndikofunikira kuti mupewe zolephera ndikukulitsa magwiridwe antchito. Mwa kuyenderera, kuwongolera, komanso kukonza pafupipafupi, ogwiritsa ntchito amatha kuteteza ma molojekiti awo owononga, kuwonetsetsa kuti mukugwiritsa ntchito madera osasinthika, komanso kudalirika kwa nthawi yayitali.

Nyama

Mabwalo amagetsi akumagetsi omwe amayendetsa makina oyendetsa spindle amatha kuyambitsa kusokonezeka kwakukulu, koma kumvetsetsa momwe angalepheretse ndi kuwasunga kungapulumutse nthawi, ndalama, ndi zinthu zina. Pansipa, timayankha mafunso okhudzana ndi mabwalo akhama mu motors, akupereka chitsogozo chothandiza kuti zithandizireni kudalirika kuti zikhale kudalirika kwa dongosolo ndikuchepetsa ngozi.

Q1: Ndingayang'anire kangati magetsi a spindle?
Spindle Magetsi amagetsi ayenera kuyang'aniridwa miyezi itatu kapena itatha maola 500-1,000, kutengera mphamvu yamagalimoto ndi maupangiri. Ntchito Zofunikira Kwambiri, monga Cnc Makina Opitilira, angafunike macheke pafupipafupi, pomwe njira zopepuka zimatha kutsatira dongosolo lokhalo. Kuyendera kuyenera kuphatikizira kuwonera, mabotolo, ndi ma driver pafupipafupi (ma vfds) a zizindikiro za kuvala, kutukulatu, kapena kuyesa kukana kukana ndi megohmmter. Kuyesedwa pafupipafupi kumathandizira zomwe zingachitike molawirira, kupewetsa madera akufupi ndikuwonetsetsa.

Q2: Kodi bwalo lalifupi lingakhazikike popanda kuthana ndi galimoto?
Inde, nkhani zazifupi zazifupi, monga zolumikizana, zosemphana ndi zingwe, kapena zotupa zoyambirira, zimatha kukonzedwa osasinthana ndi galimoto yonse. Mwachitsanzo, mabungwe otayirira, akuyeretsa kutukula, kapena kubwezeretsanso zowonongeka kungathetse vutoli. Pankhani ya kuwonongeka kwamphamvu, sinthani magawo ena a minda yamagalimoto imatha kubwezeretsa magwiridwe antchito. Komabe, kuwonongeka kwakukulu, monga minda yowotchera kapena kulephera kwakukulu, kungasinthe kumanga mokwanira magalimoto kapena m'malo mwake, monganso kukonzanso kwabwino kapena kothandiza. Kuzindikira mwachangu pogwiritsa ntchito zida ngati zigawo zambiri kapena zochititsa chidwi kuti mudziwe ngati kukonzanso kuli kotheka.

Q3: Chida chabwino kwambiri ndi chiyani kuti muwone madera ocheperako?
Zida zingapo zodziwika bwino ndizothandiza kudziwa mabwalo afupi, koma awiri amakhulupirira:

Chida cha Meophmera : Chidachi chimayesa kuwongolera minda yamagalimoto ndi wowonda, kuzindikiritsa kuchepa kapena kukana kotsika komwe kungayambitse mabwalo afupiafupi. Kuwerenga pansipa 1 Meonahm nthawi zambiri kumawonetsa mavuto omwe angafunike.

Makamera oganiza bwino : Makamera oganiza zojambula amazindikira malo otentha mu mota, vfd, kapena lungula, lomwe lingatanthauze mfundo zapamwamba, zomanga, kapena zoyambira zazifupi. Malo otentha nthawi zambiri amasintha zinthu zowoneka bwino, ndikupanga maganizidwe oganiza bwino kuti adziwe.

Kuphatikiza zida izi ndi mawonekedwe azowoneka ndi ma cheke a muyezo wa magetsi komanso kukhazikika kwapamwamba kumapereka njira yathunthu yodziwitsira zoopsa zazifupi isanathe.

Q4: Kodi zachilengedwe zimayambitsa mabwalo afupi?
Inde, zachilengedwe zimathandizira kwambiri pamabwalo afupiang'ono ponyalanyaza umveress wamagetsi wamagalimoto. Chinyezi chochokera ku chinyezi chambiri kapena chozizira chimachepetsa kuthetsa matenda, ndikupanga njira zotsika zotsika. Mfumbi, monga kukameta ubweya wachitsulo m'makina malo, kumapangitsa kuti pakhale njira zamakono. Mankhwala, monga mafuta kapena oyeretsa, amatha kusokonekera, kuvumbula mawaya ndikuwonjezera zoopsa zazifupi. Mwachitsanzo, mota mu fakitale kapena pafupi ndi dongosolo lozizira imatha kusokonezeka ngati kuti sizisindikizidwa bwino. Kuti muchepetse ngozizi, gwiritsani ntchito zotsekemera za IP (mwachitsanzo, ip55 kapena kupitilira), ikani zosefera funde, ndikukhalabe oyera, olamulidwa-kuti ateteze galimoto kuti isadetsedwe.

Q5: Kodi spindles-ntchentche yocheperachepera pazinthu zamagetsi?
Makina oyendetsera spindle, omwe amachepetsa zitsamba mwachindunji kupita ku spindle, amatha kuchepetsa zovuta zina zomwe zimathandizira kuwonongeka kwamagetsi, monga kuwonongeka kwa kuwononga. Komabe, alibe chitetezo chaching'ono. Maso oyendetsa mosazungulira amakumananso ndi zovuta ngati kuwonongeka, kumawonjezera, kuipitsidwa, komanso zokhudzana ndi vad, monga spikes kapena makonda osayenera. Mwachitsanzo, chinyezi kapena fumbi limatha kunyoza mu njira zowongolera mwachindunji, ndipo ziwerengero zolakwika za VFD zitha kuyambitsa zolakwa zochulukirapo. Zotsatira zake, ma spind-ntchentche owongolera amafunikiranso kukhala maso ngati, kuphatikizapo kuyererera pafupipafupi, kuyesayesa pafupipafupi, kuyezetsa magetsi, komanso kuwongolera zachilengedwe, kuteteza mabwalo apakati ndikuwonetsetsa ntchito yodalirika.

Izi zimapereka chidziwitso chogwiritsira ntchito zothandizira ogwiritsa ntchito ndikulemba madera azitali zamagetsi ku Spindle Magalimoto a Spindle. Mwa kuphatikiza masiyidwe nthawi zonse, kukonza koyenera, komanso chilengedwe mu ntchito zachilendo, mutha kuchepetsa chiopsezo cha zigawo zazifupi, tengani zida zokhazikika, ndikuwonetsetsa ntchito moyenera pakufunsira ntchito.