Ukuqonda imijikelezo emifutshane yombane kwiMotors ye-Spiele

I-Whindele Motors yindlu yamandla angemva kweenkqubo ezininzi zemizi-mveliso, ukuqhuba oomatshini be-CNC, iilati, kunye nezinye izixhobo zokuchaneka kokufanelekileyo. Kwisixhobo sokusebenza sabo siyinkqubo yombane entsonkothileyo, xa isebenza ngokuchanekileyo, ihambisa intsebenzo engenamthungo. Nangona kunjalo, isisongelo esifutshane sombane-esoyikisayo - esinokufikelela kwi-havocac, ekhokelela ekusebenziseni intshukumo, ukonakala kwengxaki, okanye ukungaphumeleli kwendlela. Rhoqo engaqwalaselwanga de kube nzima iingxaki, iziphaluka ezifutshane zinokubangela ukuba ixesha elininzi kakhulu kunye nokulungiswa, iishedyuli zokuvelisa. Kweli nqaku, siya kungena kwezi ziphatheni zoMbane, kutheni zisenzeka kwi-spindlesle, kwaye indlela yokuwathintela ukugcina izixhobo zakho zisebenza kakuhle kwaye zithembekile.

Yintoni isiphaluka esifutshane sombane?

Isekethe elifutshane lombane lenzeka xa indlela yendlela engalindelekanga yokungaxhathisi ephantsi ivumela ukuqhutywa kwenkqubo yombane kaShindle. Oku kungenzeka kwimimoya yemoto, i-wiring, okanye izinto ezilawula iidreyini eziguquguqukayo (VFDs), ukudlulisela isiphaluka esicetywayo kwaye kuphazamise ukusebenza kwesiqhelo. Khawube nomfanekiso ngqondweni we-punk the tyholo: Amanzi (okwangoku) ukubaleka apho kungafanele ukunciphisa khona, ukunciphisa ukuhamba kweyona ndawo ilindelweyo kunye nokubangela isiphithiphithi. Kwiziphatho ze-spindle, iziphaluka ezifutshane zikhokelela ekulahlekeni kakhulu, ukulahleka kwamandla, ukusebenza okungaqhelekanga, kunye nomonakalo onokubakho kwizinto ezibalulekileyo ezinjengomimoya, ukufakwa, okanye ebhedini.

Imijikelezo emifutshane ibonakala ngokusebenza ngequbuliso ihla, abaphulaphuli besekethe abahamba, bavutha, okanye iintlantsi ezibonakalayo. Le micimbi ingapheliyo kuphela impumelelo yemoto kodwa ikwabeka emngciphekweni wokubeka umngcipheko ngokusisigxina, okhokelela kulungiso lweendleko kunye nee-halts zemveliso. Ukuqonda indlela yemijikelezo emifutshane linyathelo lokuqala lokuchonga kwaye kuthintele, qala ngokuchonga izinto ezibangela ezi mpazamo zombane.

Izizathu zemijikelezo emifutshane yombane

Imijikelezo emifutshane yombane kwiMotors Spindle isuka kwindibaniselwano yombane, okusingqongileyo, kunye nokusebenza. Ukuqonda ezi zinto kubalulekile ukuze kufunyenwe kwangoko kunye nokuthintelwa okusebenzayo, ukuqinisekisa ukuthembeka kwenkqubo kunye nokunciphisa ixesha lokuphumla. Apha ngezantsi, sikhangela izizathu ezizizo ezona zijikelezisi ezimfutshane zenzeka kwiinkqubo zemoto.

1. Ukutshintshiselana

Imimoya kunye ne-wiring kwi-Spindle Cotors zidityaniswe ngezinto zokuthambisa, ezinje nge-enamel okanye i-enamere yemoto, ukunqanda unxibelelwano lombane olwenziwe phakathi komhlaba. Ixesha elingaphezulu, le mkhuseli inokude, iqulathe iindlela zesekethe ezifutshane. Ezi zinto zilandelayo zinegalelo kwi-Debradiya:

Uxinzelelo lwe-thermal

Ukusebenza okuqhubekayo, ngakumbi phantsi kwemithwalo ephezulu okanye kwizicelo ezihamba ngesantya, kuvelisa ubushushu obubalulekileyo ngaphakathi kwimoto. Umzekelo, ukuqhuba i-motor engasentla kubushushu bayo (umzekelo, ngaphezulu kwe-60 ° C okanye i-140 ° 2 Olu xinzelelo lwe-shirmal lubuthathaka i-insumpaints, ivumela iingcingo okanye imimoya ekufuphi, eyenza indlela yokunganyangeki yendlela yokuhamba kwangoku. Oku kukhokelela kwisekethe emfutshane, kukhokelela kubushushu obukhulu, ukungasebenzi kakuhle kwemoto, kunye nokudinwa okunokubakho. Izicelo ezinje ngomatshini we-CNC onzima, apho iimoto zisebenza khona ixesha elide, zithambekele kule ngxaki.

Ukwaluphala

I-inshuleza ngokwendalo ichitha ixesha ngokuhamba kwexesha ngenxa yokuvezwa kwexesha elide kuxinzelelo lombane kunye noomatshini. Njengee-motoes iminyaka, izixhobo zokufaka i-pisharing ziba brittle kwaye zithambekele ekuqhekekeni, ngakumbi kwiinkqubo ezindala okanye eziphantsi kokusebenza rhoqo. Oku kuqhekezwa ngokuthe ngcembe kunciphisa ukukwazi ukufakwa ukuthintela unxibelelwano lombane, ukwandisa umngcipheko wesekethe emifutshane. Umzekelo, inqwelo ngokusetyenziswa ngokuqhubekayo iminyaka eliqela ngaphandle kovavanyo lokungena inokuhlakulela iziphoso ezivela kwimimoya yalo, ekhokelela ekungathobeleni okungalindelekanga.

Ukuvezwa kwemichiza

Ukuvezwa kokuphola, i-oils, okanye iiarhente zokucoca ezisetyenziswayo ezisetyenziswa kwiindawo ezisebenza kwimizi-mveliso zinokuphelisa izixhobo zokufakwa. Ezi zinto zinokusabela ngokufana kunye nokufakelwa, zibangela ukuba ichithe okanye inyibilike, iveze iingcingo ezisebenzayo. Umzekelo, kwivenkile yomatshini apho ukucheba amanzi axhaphakileyo, ukuvezwa ngengozi kwezi zikhetho ezinokulwenza buthathaka kwi-inshunshini kwimimoya, ukudala iimeko zesekethe ezifutshane. Ukutywinwa ngokuchanekileyo kunye nokucoca rhoqo kubalulekile ukunciphisa lo mngcipheko.

Xa ukutshintshwa kusilela, isiphaluka esifutshane esibangelwa kukuvelisa ubushushu obukhulu, ukonakalisa ngakumbi inqwelo moya kwaye kunokubangela ukusilela ngokupheleleyo. Uvavanyo lokunyangeka rhoqo, usebenzisa izixhobo ezinje ngeMegohmmeter, zinokukunceda ukuba kufumaniseke ixeshana kunye nokuthintela iimpazamo.

2. Ukulayisha ngaphezulu kunye nokugqithisa

Ukusebenza ngemoto yezitshisi ngaphaya komthamo wayo kunokugqobhoza izinto zayo, kukhokelela kwimijikelezo emifutshane. Ukulayisha kakhulu kunye nokugqithisa ngokungaphezulu kwemimoya yezithuthi kunye nokufakelwa, ukudala iimeko zempazamo zombane. Igalelo eliphambili libandakanya:

Imithwalo egqithisileyo

Imisebenzi yomatshini onzima, njengokusika izabelo okanye ukwenza ukuncipha kwezicelo ze-CNC, yonyusa ukudweba okwangoku ngemoto. Le ndlela iphakamileyo ivelisa ubushushu obugqithisileyo kwimimoya, ukuqhafazane kunye nokwahlula amathuba emijikelezo emifutshane. Umzekelo, ithroti ilinganiswa i-5 kw inokuba ngumtshabalalisa ukuba ukutyholwa ngokungagungqiyo ukuthwala umthwalo onzima, okhokelela kwi-inshonted swibdawn kunye neempazamo zombane.

Useto lwe-VFD olungalunganga

Iidreyini eziguquguqukayo eziguquguqukayo (VFDS) zihlala zisetyenziselwa ukulawula isantya semoto ye-spindle kunye ne-torque. Nangona kunjalo, i-vfds ecwangcisiweyo engalunganga inokuhambisa i-voltage eninzi okanye i-spikes yangoku, egxininisa kwizinto zombane zemoto. Umzekelo, useto lokukhawulezisa ukukhawuleza okanye useto lwe-voltagen ongenzi filtage lunokubangela ukugquma kwexesha elifanelekileyo ukulahlekisa okanye ukutshisa umoya, okhokelela kwimijikelezo emifutshane. Ukuqinisekisa ukuba iiparamitha ze-VDD ezilungelelanisayo kunye neenkcazo zemoto kubalulekile ukuthintela le micimbi.

I-qatso qala rhoqo

Ukuhamba ngebhayisikile ngokukhawuleza kwemoto, eqhelekileyo kwizicelo ezifuna utshintsho olwenziweyo ngesixhobo okanye utyalo-mali, kuvelisa imisipha yethutyana efudumeza kunye ne-wiring. Ezi zixhobo, okanye imijikelezo ye-irush, yenza i-spikes ye-spike eshushu kunye noxinzelelo lombane, buthathaka amacandelo eemoto ngokuhamba kwexesha. Imijikelezo ephindaphindiweyo inokukhokelela kumonakalo onokubakho, ukwandisa umngcipheko wesekethe emifutshane.

Iimeko eziphezulu kakhulu zibangela ukubambelela kakhulu kwimimoya, enokukhawulezisa ukutshitshiswa nokukhupha ukuthambisa kwaye kudala iindlela zesekethe ezifutshane. Kwiimeko ezinzima, inqwelo moya inokuba namava ovavanyo okanye ukuvalwa kwangoko, kunyanzelisa ukulungiswa kweendleko. Ukubeka iliso kwizomiselo zangoku kunye nokuqinisekisa ukuba imoto isebenza ngaphakathi komthamo wayo ngamanyathelo aphambili okhuseleko.

3. Ungcoliseko kunye nokufuma

Izinto zokusingqongileyo, ezinje ngothuli, ukufuma, okanye iikhemikhali, zinokufumana izindlu zezithuthi kwaye zilalanise ukuthembeka kwayo kombane, okukhokelela kwimijikelezo emifutshane. Ezi zingcongconi zidala iindlela ezingachazwanga zenziwe ngokungalindelekanga okanye i-digrade yokufakelwa, ukwanda kwengozi. Izinto eziphambili zibandakanya:

Uxinzelelo lokufuma

Ukufuma okuphezulu, ukuvuza okuphezulu, okanye ukubonakaliswa kwamanzi kwiindawo ezikwimizi-mveliso kunokuzisa ukufuma kwimoto. Amanzi anciphisa ukufundwa kwemimoya kunye ne-terminals, ukudala iindlela zokuchasana nokuxhathisa amanzi amfutshane. Umzekelo, inqwelo-moya esebenza kumzi-mveliso onomswakama okanye kufutshane nenkqubo yokuphonononga inokuqokelela umswakama ngaphakathi kwezindlu zayo, ekhokelela kwiimpazamo zombane. Izixhobo ezifanelekileyo zokutywinwa kunye ne-IP-pait (umz.

Uthuli kunye nenkunkuma

Amasuntswana aqhubayo, anjengemidlalo yensimbi okanye uthuli lwekhabhoni, unokuqokelela ngaphakathi kwimoto, ngakumbi kwiindawo ezifana neevenkile zomatshini okanye amaziko ensimbi. La masuntswana anokuqhawula abafowunelwa bombane, ukudala indlela yangoku yangoku ekhokelela kwimijikelezo emifutshane. Umzekelo, uthuli lwensimbi luhlala kwimimoya lunokubangela ukubambisa phakathi kwendawo ephakathi, ekhokelela ekungaphumeleli kwemoto. Iinkqubo zokucoca rhoqo kunye neendlela zomoya zinokunceda ukunciphisa umngcipheko.

Ioyile okanye ipholile

Utywala njengeoyile okanye opholileyo, ngokufuthi zikhona iimeko zomatshini, zinokupeyinta okanye ikhwele imimoya okanye i-terminals, ukunciphisa ukukhohlisa. Ezi zinto zinokukwenza i-chemidy ye-clue yokufakelwa, ibenze bachaphazeleke ngakumbi ekuqhekezweni. Umzekelo, i-splash epholileyo kumatshini we-CNC inokuthoba izindlu zezithuthi, ukwehlisa ukunganyangeki kunye nokwandisa umngcipheko wesekethe. Ukuqinisekisa ukutywinwa okufanelekileyo kunye nokugcina imeko ecocekileyo kubalulekile ukuthintela ungcoliseko lwe-wol.

Ungcoliseko lukhawulezisa iimpazamo zombane, ngakumbi kwiinkqubo zemoto ezithe tyaba okanye ezingafunekiyo. Ukuhlolwa rhoqo kunye nokulawulwa kwendalo, ezinje ngomatshini wokucoca uthuli kunye nokuvalwa okutshisiweyo, kubalulekile ekugcineni ingqibelelo yombane.

4. Uxinzelelo lomatshini kunye ne-vibration

Imicimbi yoomatshini kwinkqubo yeSpeinde ingenza igalelo ngokungathanga ngqo kwimijikelezo emifutshane ngokwenza izinto zombane. Olu xinzelelo lulalanisa ngokunyaniseka kwemimoya, i-insulser, okanye unxibelelwano, ukudala iimeko zombane. Igalelo eliphambili libandakanya:

Vibration

Iibherings ezinxibe, iipulleys ezingalinganiyo, okanye izinto ezingekho phantsi kwezinto ezisetyenziswayo zivelisa ii-victions ezikhulula unxibelelwano lombane okanye i-rack incum. Ixesha elingaphezulu, ezi nzonzobilo zibangela imimoya ukuba itshintshe okanye iqhekeze omnye komnye, inxibe i-inshulense kwaye ityhile umphezulu ophakathi. Umzekelo, inqwelo-moya eneebherings ezisilelayo inokusitshisa kakhulu, ibangela ukonakaliswa ezincinci kukuvalelwa kwimimoya yayo, kukhokelela kwimijikelezo emifutshane.

Umonakalo womzimba

Ukuphathwa okungafanelekanga ngexesha lokulungiswa, njengokuhla kwemoto okanye ukusebenzisa amandla agqithisileyo, kunokubangela ukrakra, i-terminals, okanye interfes. Iimpembelelo zangaphandle, ezinjengokungqubana kwezinto ezinzima, zinokwazi ukwenza izinto zemoto, zibonisa iindawo ezinomgangatho ophakathi. Olu tyana lokuphumla ludala ubungozi obokonyusa umngcipheko wesekethe emifutshane ngexesha lokusebenza.

Ukuthwala Ukungaphumeleli

Impazamo okanye iibherings eziphosakeleyo zinyusa uxinzelelo lwe-trator kwi-rotor yemoto kunye ne-stator, ingenza umoya ukuba itshintshe okanye iqhume kakhulu. Le ntshukumo inokunxiba okanye ikhuphe iingcingo ukuze inxibelelane, imphumo kwimijikelezo emifutshane. Ukusilela ukusilela kubaluleke kakhulu kwizicelo ezihamba ngesantya esiphezulu, apho imiba emincinci ikhulisiwe.

Ingcinezelo yoomatshini eyenza buthathaka izinto zombane zemoto, zenza iindlela zephangi zomfutshane kunye nokubangela ukuba kubekho isimilo, njengamandla enzonzobila. Ukugcinwa rhoqo kwamalungu omatshini kunye nokubekwa kweliso ebonakalayo kunokunceda ukukhusela le micimbi.

5. Unxibelelwano lombane ohluphekayo

Ukukhululeka, kuhleliwe, okanye ukunxibelelana ngombane kwimoto okanye inkqubo yokulawula kunokwenza amanqaku axhathise kakhulu okhokelela ekunyanzeleni okanye kwimijikelezo emifutshane. Le micimbi yoqhagamshelo iphazamisa ukuhamba okuqhelekileyo, ukwandisa umngcipheko weempazamo zombane. Izinto eziphambili zibandakanya:

I-terminals ekhululekileyo

Iinyikima ezivela kwintsebenziswano yemoto okanye ufakelo olungalunganga zinokukhulula unxibelelwano lwesiphelo, kubangela ithutyana lokunxibelelana kunye nokuchitheka kwangoku. Oku kuchithekile kuvelisa ubushushu kunye nokunyanzeliswa, nto leyo enokwenzakalisa i-insulin okanye ingenise imijikelezo emifutshane. Umzekelo, i-terminal enkulu ekhululekileyo kwisekethe ephezulu kakhulu inokuhlala i-ARC, ekhokelela ekunyibilikeni kwendawo yokuhlala kunye neempazamo zombane.

I-corrosion

Ukuvezwa komswakama, iikhemikhali, okanye iindawo ezinomswakama zinokurhweba i-terrode izithuba kunye neziqhoboshelo, ukunciphisa ukuqhutywa kwazo kunye nokudala amanqaku axhaphake kakhulu. I-Colososion inokwazisa indlela yokuziphatha phakathi kweendlela, ukwandisa umngcipheko wesekethe emifutshane. Umzekelo, inqwelo-moya kwindawo yonxweme enomswakama ophezulu unokufumana ulwahlulo lwe-terrosion, ekhokelela kwiimpazamo zombane.

I-wiring wiring

I-wiring eyonakalisiweyo okanye engaphantsi kwenkqubo yemoto okanye yenkqubo yokulawula inokunyusa ukunganyangeki kombane, kubangela ukwakhiwa kobushushu kunye nokuxinana. Umzekelo, iintambo ezitshitshisiweyo okanye iintambo ezingaphantsi zinokuphambuka ngexesha lokusebenza, ukukhohlisa nokukhuthaza ukutshata. Iindlela ezifanelekileyo zokusebenza kunye nokuhlolwa rhoqo kubalulekile ukuthintela le micimbi.

Unxibelelwano lombane ohluphekayo Yenza iindlela zangoku, ezikhokelela ekunyanzekisweni, ukujikeleza, kunye nemijikelezo emifutshane enokonakalisa ukusebenza kwemoto kunye nokusebenza. Ukuqinisekisa ukhuseleko olukhuselekileyo, unxibelelwano lwasimahla ngokufakelwa ngokufanelekileyo kunye nolondolozo kubalulekile ukubandakanyeka kwenkqubo.

Ngokuqonda ezi zinto zibangela ukuthambisa, ukulayisha ngaphezulu kunye nokugqithisa kunye nongcoliseko, uxinzelelo lomatshini, uxinzelelo lomatshini kunye nokunxibelelana kombane, kunye nokunxibelelana kombane, kunye nokunxibelelana kombane kunokusebenzisa amanyathelo othintelo ekujoliswe kuwo. Ukuhlolwa rhoqo, ukusebenzela imali efanelekileyo, ulawulo lwendalo, kunye nokugcinwa kwezinto zoomatshini kunye nezombane kunokunciphisa kakhulu umngcipheko wesekethe elifutshane, qinisekisa ukunciphisa ixesha lokudodobala.

Iimpawu zesekethe ezifutshane zombane kwiMotors SPITLE

Ukujonga imijikelezo emifutshane yombane kwi-SPITE SPROS SPROSCOS SCOSCOFT SPROSCORK KUKHONA KUKHUSELEKILEYO UKUKHUSELEKA KAKHULU, UKUGCINWA KWEXESHA LOKUGQIBELA. Iphanziselwa nje ezifutshane zenzeka xa indlela yokunganyangeki ye-UNID-IQINISEKILE I-UNITE-INDAWO YOKUQHUTYELWA YOKUQHUTYELWA, Ephazamisa ukusebenza kwesiqhelo kwaye unokubangela ukusilela kwentlekele. Ukuqonda iimpawu zesilumkiso kwenza ukuba abaqhubi bathathe amanyathelo akhawulezileyo, ukunciphisa umngcipheko kunye nokugcina ukuthembeka kwenkqubo. Apha ngezantsi, sichaza izalathiso eziphambili zesekethe ezifutshane kwiinqwelo zeemoto, zichaza unobangela kunye neziphumo ukunceda ekuqinisekiseni ungenelelo ngexesha elifanelekileyo.

1. Abaphuli besekethe okanye i-fuses

Enye yezona mpawu zibonakalayo zesekethe emfutshane kukuhamba rhoqo kwabaphulaphuli zesekethe okanye ukuvuthuza i-fuse kwinkqubo yombane yemoto. Ezi zixhobo zokukhusela zenzelwe ukuphazamisa amandla xa kuhamba ngokugqithisileyo, njengenzeka ngexesha lesiphaluka esifutshane. Isiphaluka esifutshane sidala indlela enyangekayo esezantsi, ebangela utyando lwangoku olugqithileyo kwimida eqhelekileyo yokusebenza. Umzekelo, i-thrount ye-10 ye-10 inokuthi itsale ngakumbi okwangoku ngexesha elifutshane, libangela isaphuli okanye ifuse ukukhusela inkqubo ukusuka ekuhlaleni okanye kumlilo. Ngelixa le nkqubo ithintela umonakalo ongaphezulu, ophindaphindiweyo okanye ii-fus eziphindaphindiweyo zibonisa impazamo yombane efuna uphando kwangoko. Abaqhubi bafanele bajonge ukutshintshwa kokufakwa, okanye ungcoliseko ngaphakathi kwemoto ukuze bachonge izizathu zengcambu kwaye bakhusele ukuphindaphinda.

2. Ivumba okanye ukudalwa

I-odor eyodwa evuthayo okanye i-sublosus ebonakalayo yezixhobo ezibonakalayo-ezinje ngemimoya emnyama, i-terminals, okanye i-inshonter-luphawu olucacileyo lwesekethe elifutshane. Ezi mpawu zibangelwa bubushushu obugqithisileyo oveliswe ngokuhamba okanye ukungasebenzi ngokuhamba ngokuhamba kwindlela enyangekayo. Umzekelo, xa i-inshulense iyasilela kwaye imifuyi inxibelelana, isiphaluka esifutshane sivelisa ubushushu bendawo enokutshisa okanye inyibilike izixhobo ezikufuphi. Oku kunokubonakalisa njengephunga elitshatileyo, olufana neplastiki okanye irabha, okanye njengokutsha kwi-sublengs okanye iibhloko zesiphelo. Le miqondiso ibonisa uxinzelelo olukhulu lombane kunye nokunyanzelwa okunokubakho, okunokukhokelela ekugqibeni kwemoto ukuba ayiziphendulanga ngokukhawuleza. Ukuhlolwa kwangoko kunye nokulungiswa kubalulekile ukuthintela ukonakala okanye iingozi zokhuseleko, ezinje ngemililo yombane.

3. Ukusebenza kwemoto

Imidla emifutshane iphazamisa ukuhamba okuqhelekileyo kombane ngaphakathi kwemoto, okhokelela kwimisebenzi engafanelekanga kwaye engalindelekanga. Iimpawu eziqhelekileyo zokusebenza kwemoto zibandakanya:

Ngequbuliso i-rpm ihla okanye ichithe

Isiphaluka esifutshane sinokubangela ukuhanjiswa kwamandla, kukhokelela ekuguqukeni okungafakwanga kwisantya se-SPITLE. Umzekelo, umatshini we-CNC unokufumana amava ngequbuliso kwi-RPM ngexesha lokusebenza, ukuthoba ukucocwa kokuchaneka kunye nokuvelisa iinxalenye ezinesiphene.

Iziphumo ezingafunekiyo

Ukuhamba okungahambelaniyo kwangoku kunokukhokelela kwi-torth yobuthathaka, kubangela ukuba i-spindle isokola nokugcina amandla aqinileyo. Oku kuba nzima ngakumbi kwizicelo ezifuna ulawulo lweTorcie, njengokugime okanye ukuqhuba, apho kunokuzinzi kunokukhokelela kwincoko engalinganiyo okanye engxoxo yesixhobo.

Iitayile zemoto ezingalindelekanga

Isiphaluka esifutshane esifutshane sinokubangela ukuba imoto igcine ngokukhawuleza, njengoko imeko yombane iphazamisa amandla kwimimoya. Oku kunokuphelisa ukuveliswa kunye nokungenelela kwemali ukuze kusetyenziswe kwakhona okanye ukulungisa inkqubo.

Le micimbi yokusebenza ichaphazela ukubaluleka, ngakumbi kwizicelo ezichanekileyo zokuchaneka okufana nomatshini we-CNC, okhokelela kwinxalenye engenasiphene, inkunkuma ebonakalayo, kunye nokusebenza ngokutsha. Abanini zithuthi kufuneka babeke iliso kwindlela yokuziphatha kwemoto kwaye baphande naziphi na izitenxo njengeempawu ezinokubakho kwisekethe emfutshane.

4. I-Spark okanye i-Arding

Ubukho beentlantsi ezibonakalayo okanye ukungena kombane kufutshane nemoto okanye kwi-upfd drived drive (VFD) luphawu olunzima nolungenasiphako lwesiphaluka esifutshane. Ukunyanzelwa kwenzeka xa itsimba yangoku kumsantsa phakathi kwabahlali, ngokufuthi ngenxa yokufakelwa okungaphumelelanga okanye unxibelelwano oluzimeleyo. Umzekelo, ukufakelwa okukhohlakeleyo kwi-wiring okanye ukufundwa okukhohlakeleyo ngaphakathi kwimoto kunokuvumela ukuba i-arc phakathi komoya okanye i-theminals, ivelise iintlantsi okanye ukuqaqamba. Le nto iyingozi kakhulu, njengoko ibonisa iimpazamo zombane ezibalulekileyo kwaye ibeka umngcipheko womlilo okanye umonakalo ongaphezulu kwicandelo lemoto kunye nezinto ezikufutshane. Ukunyanzelwa kungavela nakwinkqubo ye-VFD okanye yenkqubo yokulawula ukuba ijikelezo emfutshane ichitha ngesekethe yombane. Ukuvalwa kwangoko kunye nokuhlolwa ngokuchanekileyo kuya kufuneka kuchongwe kwaye kulungiswe isiphoso, kuqinisekisa ukhuseleko lwabasebenzi nezixhobo.

Iimpembelelo kunye namanyathelo alandelayo

La mabhungano-tyibilikisi okanye i-fuses, ivumba elivuthayo okanye ungqine, ukusebenza kwemoto, kunye neentlantsi okanye ukutshintsha iiflegi ezinqabileyo ezifuna ingqalelo kwangoko. Ukutyeshela kunokukhokelela ekungaphumeleli kwemoto, imitya yombane, okanye ixesha lokuphumla elibalulekileyo, ngakumbi kwizicwangciso zemizi-mveliso apho i-SPOTOR AMABHODI EZIQHELEKILEYO. Ukujongana nezi mpawu, abaqhubi kufuneka:

Yenza uvavanyo kwangoko

Sebenzisa izixhobo zokuxilonga njengezixhobo ze-mismters okanye i-interters yokunyangeka ukukhangela isekethe emifutshane, egxile kwimimoya, i-terminals, kunye nonxibelelwano.

Vala inkqubo

Ukuba i-spark, i-arding, okanye ivumba elivuthayo lifunyenwe, amandla akhutshiwe kwimoto kwangoko ukuthintela omnye umonakalo okanye umngcipheko wokhuseleko.

Bandakanyeka kwezobuchwephesha abafanelekileyo

Iimpazamo zombane zifuna ubungcali ekufumaneni nokulungiswa, ngakumbi kwiinkqubo ezintsonkothileyo njengabasebenzi be-spindle.

Jonga iimeko zokusebenza

Vavanya ukuba ukulayisha ngaphezulu, useto lwe-VFD oqinisekileyo, okanye izinto zokusingqongileyo VFD, okanye izinto zokusingqongileyo ezifana ukufuma okanye ungcoliseko lwanegalelo kwisekethe elifutshane.

Ngokuhlala uphonononge le miqondiso kwaye uphendula ngokukhawuleza, abaqhubi banokuthintela iimpazamo zombane ezincinci ukuba zingahambi kakuhle. Ukulungiswa rhoqo, kubandakanya uvavanyo lokufakelwa, ukulawulwa kwendalo kunye nemoto efanelekileyo yokunciphisa umngcipheko wesekethe emifutshane kunye nokuqinisekisa ukusebenza ngokuthembekileyo kweenkqubo zemoto.

Iziphumo zesekethe ezifutshane zoMbane

Imijikelezo emifutshane yombane kwiinqwelo zeemoto zemoto ngumbandela onzulu onokukhokelela ekusebenzeni ngokubonakalayo, ezemali, kunye nemiphumo enxulumene nokusebenza. Ezi mpazamo ziphazamisa ukuhamba okuqhelekileyo kombane, zibangela ukuba kuhambe ngokugqithileyo ukuya kwiindlela ezingafakwanga, ezinokonakalisa izinto, iMveliso, kunye nokuSebenzisa uMgangatho wokukhupha. Ukuqonda iimpembelelo ezifikelela kude kwisekethe ezifutshane kubalulekile ukubeka phambili amanyathelo okhuseleko kunye nokuqinisekisa ukuthembeka kweenkqubo zeemoto ze-spindle. Apha ngezantsi, sichaza imiphumo emikhulu yemijikelezo emifutshane yombane, ibalaselisa iziphumo zabo kwizixhobo, imisebenzi, kunye nokusebenza kwenkqubo ngokubanzi.

I-1. Ukugqitha kwemoto

Isiphaluka esifutshane sidala indlela enyangekayo evumela kakhulu ukuba ihambe ngokuhamba kwimimoya yemoto kunye nezinto, ukuvelisa ubushushu obukhulu. Oku kugqithisa kunokuba nefuthe elibi kakhulu:

Ukutshintshiselana

Ubushushu obukhulu bukhawulezisa ukonakala kwezinto zokudumisa kwimimoya, ibangele ukuba baphuke, banyibilike, okanye baphulukane neepropathi zabo zokulala. Oku kuyandisa isekethe emfutshane, ukudala ilokhwe yokuphendula yomonakalo owonyukayo. Umzekelo, inqwelo-moya esebenza kumaqondo obushushu agqitha umda wayo onqabileyo (umz.

Ukuthwala

Ubushushu obugqithisileyo bungayithobanga i-lebridants eBheroks, ukwanda kwengqumbo kunye nokunxiba. Oku kunokukhokelela ekunikeni ukusilela, okwazisa ngoxinzelelo ngoomatshini kunye neengcongconi ezinokulalanisa ngakumbi.

Ukusilela kwemoto

Ukuhamba kwexesha elide kunokubangela ukungaphumeleli kwentlekele, ezinjengamacandelo aphezulu okanye izinto ezithenjiweyo, ukunikezela ngemoto engafanelekanga. Oku kunqumle kakhulu ixesha lokuphila kweemoto kwaye kunyanzeliswa ukulungiswa kweendleko okanye ukutshintshwa.

Ukuhamba ngokugqithisileyo ngenxa yesekethe emifutshane ayisonakalisile kuphela imoto kodwa inyuse ukusetyenziswa kwamandla kwaye ibeka umngcipheko wokhuseleko, njengokufunyanwa kombane, ukufunyanwa kwangoko kunye nokungenelela kwangoko.

2. Umonakalo wecandelo

Ukuhamba okugqithisileyo okubangelwa sisiphaluka esifutshane kunokwenza umonakalo oqatha kwiimoto zombane kunye nezixhobo zoomatshini, ezikhokelela kulungiso lweendleko okanye ukutshintshwa. Iimpembelelo eziphambili zibandakanya:

Umoya owonakalisiweyo

Iziphaluka ezifutshane zihlala zitshisa okanye zinyibilikise imimoya yezithuthi, njengoko i-feedd yendawo engalawulekiyo ivelisa ubushushu bendawo. Lo monakalo unokunikezela ngeenqwelo moya, efuna ukubuyela umva okanye ukutshintshwa kwezithuthi ngokupheleleyo.

Ukusilela ukusilela

Ukufakelwa kokukhusela imimoya kunye ne-wiring kusengozini ngakumbi kwimijikelezo emifutshane, njengobushushu kunye nokunyanzela ukuqhubela iipropathi zayo zokhuselo. Nje ukuba i-insulser iswele, imoto iba ngathi iqhubekile.

Umonakalo we-VFD

Iidreyini eziguquguqukayo ze-frequency (VFDS), ezilawula isantya semoto kunye ne-torque, sinokuchaphazeleka kwimijikelezo emifutshane. I-spikes egqithisileyo okanye i-voltage spikes inokuwonakalisa izinto ze-VFD, ezinje ngozizo okanye amachaphaza, akhokelela kulungiso lweendleko okanye ukutshintshwa. Umzekelo, isekethe emfutshane kwimoto inokusasaza kwi-VFD, ebangela ukuba kunqande iimpazamo zombane.

Imoto epheleleyo

Kwiimeko ezinzima, umonakalo owonwabileyo ovela kwisekethe epheleleyo unokunyanzela ukwenziwa kwemoto epheleleyo, ebandakanya ukutshintshwa kwezithungu, ukufakelwa, kunye nezinye izinto ezichaphazelekayo. Oku kuthatha ixesha lokuthatha ixesha kunye nexabiso eliphezulu, kuchaphazela kakhulu uhlahlo-lwabiwo mali olusebenzayo.

Umthwalo wezezimali weyonakalisa indawo yecandelo uphakamisa ukubaluleka kokuthintela imijikelezo emifutshane ngokulondolozwa rhoqo kunye nokusebenza ngokufanelekileyo.

3. Ixesha elingalindelekanga

Isiphaluka esifutshane sinokuqhushumba utyando ngemoto, sikhokelela kwixesha lokuphumla elingalindelekanga eliphazamisa iishedyuli zemveliso kunye nokunyusa iindleko zokusebenza. Iimpembelelo zibandakanya:

Ukulibaziseka kwemveliso

Xa i-SPITLE iyasilela ngenxa yesekethe emfutshane, imigca yemveliso, efana nezo kucuthi okanye ukuvelisa, yiza kwindawo yokuzimela. Oku kunokukhokelela kwimihla emilelweyo, ukulibaziseka okuhlangulweyo, kunye nabathengi abangonelisekanga.

Ulungiso olungxamisekileyo

Ukujongana nesekethe emfutshane kuhlala kufuna ungenelelo kwangoko ngabachwepheshe abanobuchule, olunokubandakanya ukusebenzisana kwezinto, ukubuyisela iimoto, okanye ukutshintsha izinto ezonakeleyo ze-VFD. Olu lungiso olungxamisekileyo luyindleko kunye nexesha lokuthatha ixesha, ngakumbi ukuba iindawo ezikhoyo azifumaneki ngokulula.

Ukunyuka kweendleko

I-Downtime ayikufaneli kuphela iindleko zokulungisa ngokuthe ngqo kodwa ikwaxabisa izinto ezingathanga ngqo, ezinje ngemveliso elahlekileyo, ixesha eliphelileyo labasebenzi, kunye nezohlwayo zoomatshini bokuzilibazisa. Kumzi-mveliso wendlela ephezulu, nkqu iiyure ezimbalwa zokuphumla zinokubangela ilahleko ebalulekileyo yezemali.

Ukucutha ixesha lokuphumla kufuna amanyathelo asebenzayo, njengokuhlolwa rhoqo kunye nokugcina uluhlu lweempahla ezibalulekileyo, ukuqinisekisa ukubuyiselwa ngokukhawuleza kwiimpazamo zombane.

4. Ukucuthwa ngokuchanekileyo

Imijikelezo emifutshane ibangela ukuhanjiswa kwamandla okungahambelani kwinqwelo-mafutha ye-Spindle, okhokelela kwintsebenzo yobuthathaka efuna ukuguqula ngokuchanekileyo, ngakumbi kwizicelo ezifuna ukuchaneka okukhulu. Iziphumo ziquka:

Ukusebenza kwe-spile spindle

Isiphaluka esifutshane sinokubangela ukuba amathole ngequbuliso okanye agoduke kwi-RPM, i-Torque engazinzanga, okanye iitayile ezingalindelekanga. Olu tshintsho luphazamisa ukukwazi ukutshiza ukugcina isantya esiguqukayo kunye nokunyanzelwa, kubaluleke kakhulu kwimisebenzi echanekileyo efana ne-CNC yomatshini okanye ukugaya.

Ukunqunyulwa okungachanekanga

Kwizicelo ezinjengemibane ye-CNC, i-ERTORTATE YENKQUBO YOKUGQIBELA Oku kukhokelela kwiinxalenye ezinesiphene ezisilelayo ukuhlangabezana nokuqina okanye iinkcazo, zicela ukuphinda ziphinde okanye zikrexeze.

Ukugqiba komgangatho

Ukusebenza okungazinzisiyo kwe-spindle kunokubangela i-Contter yeCotter okanye iipateni ezingaqhelekanga, ezikhokelela ekugcweni okungapheliyo okanye okungahambelaniyo. Oku kuyingxaki ngakumbi kumashishini anjenge-aerospace okanye imveliso yemoto, apho gqitha khona umgangatho ophezulu kubalulekile.

Inkunkuma ebonakalayo

Iinxalenye ezinesiphene kunye nezinto ezinesiphene ngenxa yokwanda kweendleko zokungenisa impilo kunye nezixhobo zenkunkuma, ezinye iimpembelelo zempembelelo.

Ukucuthwa okucokisekileyo akuchaphazeli kuphela umgangatho wemveliso kuphela kodwa kukwenzakalisa udumo lwemisebenzi ukuthembela kwimveliso engaguqukiyo, ekwenzeni ukhuseleko lwesekethe olufutshane.

Impembelelo ebanzi kwaye inciphise

Iziphumo zesekethe ezimfutshane zombane - umonakalo wemoto, umonakalo womonakalo, ixesha lokuphumla elingalindelekanga, kunye nokuncitshiswa ngokuchanekileyo-kugxininiswa ngokubaluleka kokuthintelwa okungasebenziyo kunye nokufumana kwangoko. Le micimbi inokwenza i-Cascade, ekhokelela kulungiso olubanzi, ukuphazamiseka kwemveliso ixesha elide, kunye nomgangatho wemveliso ephathekayo, yonke impumelelo esebenzayo kunye nenzuzo. Ukunciphisa ezi ziphumo, abaqhubi kufuneka:

Ukuqhuba uhlolo rhoqo

Sebenzisa izixhobo ezifana nokuxhaphaza i-testers kunye ne-thermal ucinga ukufumanisa iimpawu zakuqala zeempazamo zombane, ezinje ngokuvalwa kwehlazo okanye izinto zokugcina izinto okanye izinto zokugcina amanzi.

Qinisekisa ukuba iZithuthi ezifanelekileyo

Sebenzisa iimoto ngaphakathi komthamo wabo wokuphepha iimeko ezikhululekileyo kunye neze-gorigerentint ezikhokelela kwimijikelezo emifutshane.

Ukumiliselwa kolawulo lwendalo

Sebenzisa indawo evaliweyo etywiniweyo, iinkqubo zokuzithoba zomoya, kunye nokungena komoya okufanelekileyo ukukhusela amaziko asuka ekrwada, uthuli, kunye nongcoliseko lweekhemikhali.

Gcina izinto zoomatshini

Vula rhoqo kwaye ubeke endaweni yokuthengisa i-pulleys, kwaye uqhagamshelo olukhuselekileyo ukunciphisa uxinzelelo lomatshini kunye nentshukumo.

Iitekhnoloji zoQeqeshiso

Qinisekisa abasebenzi bokugcina uqeqeshiwe ukuba bachonge nasekubhekiseni iimpazamo zombane ngokukhawuleza nangokuchanekileyo.

Ngokujongana nonobangela wengcambu yesebutheni emfutshane kunye nokuhlala uphaphile imiqondiso, abaqhubi banokunciphisa kakhulu umngcipheko wezi ziphumo. Inkqubo esebenzayo yolondolozo, edityaniswa nokusebenza ngokufanelekileyo kunye nolawulo lwendalo, iqinisekisa ukusebenza ngokuthembekileyo kweemoto zeemoto, ukunciphisa i-Dowantime, ukunciphisa iziphumo zokulungisa, kunye nokugcina iziphumo eziphezulu kwizicelo ezibalulekileyo.

Ezona ndlela zilungileyo ukuthintela imijikelezo emifutshane yombane

Ukuthintela imijikelezo emifutshane yombane kwiinqwelo zeemoto zibalulekile ekuqinisekiseni ukuthembeka okusebenzayo, ukunciphisa ixesha lokuphumla, kunye nokugcina iziphumo eziphezulu. Imijikelezo emifutshane, ebangelwa zizinto ezinjengokuchonga ukutshitshiswa, ukulayishwa, uxinzelelo lwendlela, kunye nokunxibelelana kwamatshini, kunokukhokelela kumonakalo ogqithisileyo, owenziwayo kunye nokusebenza kwenxalenye. Ngokuphunyezwa kolondolozo lwendlela, ukuseta okufanelekileyo, kunye nolawulo olusebenzayo lokusingqongileyo, abaqhubi banokunciphisa kakhulu umngcipheko wesebuthelo emfutshane kunye nokonyusa inkqubo yoxolo. Apha ngezantsi, sichaza eyona misebenzi iphambili yokuthintela imijikelezo emifutshane yombane, ukubonelela ngeendlela ezineenkcukacha zokukhusela iinkqubo ze-spindler.

1. Uvavanyo lombane rhoqo

Uvavanyo lombane olusebenzayo lubalulekile ekuchongeni imiba enokubakho ngaphambi kokuba bakhule kwimijikelezo emifutshane. Iitsheki rhoqo zinceda ekufumaneni iimpawu zaqala ukunxiba, ukulungela unxibelelwano, okanye ezikhululekileyo ezinokuthintela ingqibelelo yombane. Izenzo eziphambili zibandakanya:

Vavanya i-wiring kunye ne-terminals

Vavanya i-curing with, iibhloko zesiphelo, kunye noqhagamshelo lweempawu zokutshiza, ukusulelwa, okanye ukukhulula ngenxa yentshukumo okanye ukwanda kwe-thrist. Unxibelelwano olukhulu okanye olonakalisiweyo lunokwenza amanqaku axhaphake kakhulu okhokelela ekunyanzeleni okanye kwimijikelezo emifutshane.

Jonga iidreyini eziguquguqukayo (VFDS)

Qinisekisa ukuba i-VFDS isebenza ngokuchanekileyo kwaye ikhululekile kwiimpawu zokunxiba okugqithileyo, ukusebenzisa izinto, okanye iimpazamo zombane. Vavanya i-vfd wiring wiring kunye noseto ukuqinisekisa ukungqinelana nemigaqo yemoto.

Sebenzisa izixhobo zokuxilonga

Qhungqesha i-milinganiso yokulinganisa i-voltage kunye nozinzo lwangoku, ukuqinisekisa ukuba bahlala kwimida yemoto esetyenzisiweyo. I-Interters Ukulinganisa (Megohmmers) zinokusetyenziselwa ukuvavanya imeko yemimoya kwaye babone ukonakala kwasekuqaleni. Ukuqhuba olu hlolwa rhoqo kwiinyanga ezi-3-6, okanye ngokusekelwe kwiiyure zomsebenzi, kunceda ekubambeni imicimbi kwangoko kwaye kuthintele ukusilela okungalindelekanga.

Ukuhlolwa rhoqo kwenza ukuba abaqhubi bakwazi ukujongana neempazamo zombane ngaphambi kokuba bakhokelele kwimijikelezo emifutshane, ekuqinisekiseni ukusebenza okungaguqukiyo kwemoto kunye nokunciphisa iindleko zokulungisa.

I-2. Ukulungiswa okufanelekileyo

Ukufakelwa kwimimoya kunye ne-wiring kubalulekile ukuthintela ukunganxibelelani kombane kunye nemijikelezo emifutshane. Ulondolozo olusebenzayo lwentenziselo luqinisekisa ingqibelelo kwaye lukhusela ityala. Izinto eziphambili zezinto eziphambili zibandakanya:

Ukubek'esweni imeko yokufakelwa

Sebenzisa i-megohmmeters ukuya kuthi ga ngokuchasene ne-inshurensi yokufakelwa amaxesha ngamaxesha, ngokujolise kwimilinganiselo engaphezulu kwe-1 megohm yokufakelwa kwempilo. Ukufundwa ngokuxhathisileyo kubonisa ukonakaliswa, ukusayina isidingo sokulungisa okanye ukutshintshwa.

Guqula i-insulation yolonakeleyo

Ukuba ukuhlolwa kutyhila, kunyibilikisiwe, okanye ukuphakama okuzimiselweyo - kuhlala kubangelwa luxinzelelo lwe-thermal okanye ukubonakaliswa kwemichiza-endaweni yezinto ezichaphazelekayo ngokukhawuleza. Umzekelo, ukubuyisela inqwelo-moya kunokuba yimfuneko ukuba imimoya ibonisa ukuqhekeka okukhulu.

Khusela umonakalo wokusingqongileyo

Sebenzisa i-shored evalelweyo yemoto Kwiimeko ezinovelwano oluphezulu lweekhemikhali, ezinje ngeevenkile zomatshini, Qinisekisa ukuba amaziko ahlawulwe ukuchasana nemichiza okanye asebenzise iingubo zokukhusela ngezinto ezichaphazelekayo.

Ishedyuli yovavanyo rhoqo

Ukudibanisa uvavanyo lokufakelwa kwiishedyuli zokulungisa rhoqo, ngakumbi iimotor ezisebenza kubushushu obuphezulu okanye kwiimeko zokufuma kakhulu, ukufumanisa ukonakaliswa ngaphambi kokuba ikhokelela kwimijikelezo emifutshane.

Ukulungiswa kwe-inshurensi efanelekileyo igcina ingqibelelo yombane, ukuthintela iimpazamo ezinokuphazamisa imisebenzi okanye izinto ezenzakeleyo.

3. Ukulawula iimeko zokusebenza

Ukusebenza kweMotori yokuPhawula ngaphakathi kwimida yombane eyoyiliweyo kunye nemida yoomatshini kubalulekile ekuthinteleni imijikelezo emifutshane ebangelwa kukulayisha kakhulu okanye ngaphezulu. Ulawulo olufanelekileyo lweemeko zokusebenza zinciphisa uxinzelelo lombane kunye nokukhusela izinto zenkqubo. Izenzo eziphambili zibandakanya:

Kulumkele ukugcwala okungaphezulu

Tshatisa imithwalo yomsebenzi wezithuthi ukhuselo ngokugqithisileyo ngoku. Umzekelo, kuphephe ukusebenzisa i-trmit ye-5 kw kwimisebenzi enzima yemisebenzi enjenge-Altsey enqabileyo, njengoko oku kunokugqitha imimoya kunye nokufakelwa i-pumings. Nxibelelana neenkcazo zemoto ukuqinisekisa ukuba izinto zangumsebenzi zifanelekile.

Qwalasela i-VFDS ngokuchanekileyo

Qinisekisa ukuba iidreyini eziguquguqukayo zilungiselelwe ngombane ochanekileyo, rhoqo, kunye noseto lokukhawulezisa kwimoto. Useto olungalunganga lwe-VFD lungenisa i-voltages spikes okanye i-overcurrent, ikhokelela ekusebenzeni ukutyeba kunye nemijikelezo emifutshane. Ukuphononongwa rhoqo kunye neeparamitha ze-vfd ukuya kulungelelwaniso lweengcebiso zomenzi.

Umda wokuqalisa-yeka

Ncimisa imijikelezo yokuqalisa rhoqo, evelisa imijikelezo yethutyana egxininisayo kunye ne-wiring. Kwizicelo ezifuna umsebenzi wethutyana, qwalasela kusetyenziswa iindlela zokuqala ezithambileyo okanye i-VFDs ngeempawu ze-ramp-up ukunciphisa imisele yentshuntshe kunye noxinzelelo lombane.

Ngokulawula iimeko zokusebenza, abaqhubi banokuthintela uxinzelelo olugqithisileyo, ukunciphisa umngcipheko wesekethe emifutshane kunye nokwandisa ixesha lokuphila.

4. Gcina imeko ecocekileyo

Ungcoliseko olusesikweni, njengothuli, ukufuma, okanye ukuphola, kunokwenza iinkqubo zemoto kwaye kudale iimeko kwimijikelezo emifutshane ngokunciphisa ukunyangwa okanye ukudibanisa abafowunelwa bombane. Ukugcina imeko yokusebenza ecocekileyo kubalulekile ekukhuseleni izinto zemoto. Izinto eziphambili zezinto eziphambili zibandakanya:

Sebenzisa abaqokeleli kothuli kunye neefilitha

Faka iinkqubo zokuqokelelwa kothuli okanye iifilitha zomoya kwiindawo ezinendawo eziqhubekayo kumasuntswana ahlukeneyo, njengamaziko okusebenza ngesondo okanye amaziko okusebenza kwenkuni. Ezi nkqubo zinciphisa ukuqokelela kwenkunkuma esebenzayo, njengokuncitshiswa kwentsimbi, ezinokubangela imijikelezo emifutshane ngokudibana.

Ukumiliselwa kwezityholo ezivaliweyo

Sebenzisa i-Motors nge-Ingeres yoKhuseleko lwe-Inress (iP) (umz. Kwimityhumathi ephezulu okanye indawo emanzi, qinisekisa ukuba iindawo ezimiselweyo zitywinwe ngokuqinileyo kwaye zihlolwa rhoqo ukuthembeka.

Lawula iimeko zemozulu

Gcina amaqondo obushushu anobushushu kunye namanqanaba omswakama asebenzisa iinkqubo zokulawula kwemozulu, ezinjengeDehumidier okanye imeko yomoya, ukunciphisa ukutshitshiswa komswakama. Umzekelo, ukugcina ubushushu obungaphantsi kwe-60% kunokubanciphise umngcipheko wokufuma - izivumelwano ezimfutshane.

Iiprotokholi rhoqo

Seka iishedyuli zokucoca iindlela zokucoca uthuli, ioyile, okanye ukuphocopho kwimiba yemoto kunye neendawo ezingqongileyo. Sebenzisa iiarhente zokucoca ezingezizo ezonakalisayo kwaye zithintele ukutshiza ngokuthe ngqo kolwelo kwizinto zemoto ukukhusela umonakalo wengozi.

Indalo ecocekileyo inciphisa umngcipheko wongcoliseko olwenziweyo, ukulondolozwa kwendlela yombane kunye nokuthembeka.

5. Uvavanyo olucwangcisiweyo

Ukuvavanywa kwamaxesha ngamaxesha ezixhobo ezibaluleke kakhulu zemoto, ezinje ngemimoya, iibherings, kunye nokunxibelelana kombane, kunceda ukuchonga umngcipheko wesiphaluka onokubakho ngaphambi kokuba bangele ukusilela. Izixhobo zokuxilonga zenza ukuba kufunyanwe kwangoko imiba enokukhokelela kwiimpazamo zombane. Izinto eziphambili zezinto eziphambili zibandakanya:

Uvavanyo lomoya

Sebenzisa i-Interters Ukungahloneli i-Testers Ukubeka esweni imeko yemimoya yemoto, ukukhangela iimpawu zokuphelisa ukonakaliswa okanye ukumelana okusezantsi okunokubonisa imijikelezo emifutshane. Yenza ezi mvavanyo ngamaxesha aqhelekileyo, ezifana neenyanga ezi-6, okanye emva kotshintsho olubalulekileyo lokusebenza.

Jonga iiBardings

Sebenzisa uhlalutyo lokuhambahamba ukuze ufumane i-TOORK okanye ukungalingani, nto leyo kunokubangela uxinzelelo ngoomatshini kunye nokukhokelela kumonakali wokufakelwa okanye unxibelelwano oluzimeleyo. Faka endaweni yeento ezinkulu ezinxibe ngokukhawuleza ukuthintela ii-cubings ezinegalelo kwimijikelezo emifutshane.

Vavanya unxibelelwano

Jonga i-terminal yombane kunye neziqhobo zokukhulula, i-corosion, okanye amanqaku olondolozo usebenzisa uvavanyo olubonakalayo kunye ne-Mults. Qinisa unxibelelwano olukhululekileyo kwaye luthathe kwakhona amacandelo ahleliweyo ukuqinisekisa ukuhamba okuzinzileyo kwangoku.

Sebenzisa imvakalelo ye-thermal

Sebenzisa iikhamera zokucinga ze-thermal ukuze uchonge iindawo ezishushu kwimoto, i-VFD, okanye i-wiring, enokubonisa amanqaku okuphikisana okuphezulu okanye iimeko zesekethe ezimfutshane. Isikere esiqhelekileyo se-Thermal sinokubamba imiba ngaphambi kokuba bawa.

Uvavanyo lwezinto ezicwangcisiweyo luvumela abaqhubi kwidilesi efanelekileyo yokujongana naba selukhuni, ukuqinisekisa ukuba imoto isebenza ngokuzimela kwaye inciphise umngcipheko weempazamo zombane.

Izibonelelo eziBanzi kunye nokuphunyezwa

Ngokuphunyezwa kwezi zinto zibalulekileyo zokuhlolwa kombane, iimeko zokusebenza ezifanelekileyo, imeko ecocekileyo, indawo ecocekileyo, kunye nokuvavanywa kwendawo ecwangcisiweyo kunokwenza isicwangciso esifutshane semibane kwiinkqubo ze-SPITLE. La manyathelo alungisa unobangela weengcambu zesebuthelo ezifutshane, ezinjengokuchonga ukutshintshiselana, ukulayishwa okuninzi, ukungcoliseka, kunye nokukhuthaza ukuthembeka kwenkqubo yexesha elide. Izibonelelo zibandakanya ixesha lokuncitshiswa, iindleko zokulungisa eziphantsi, iimoto zobomi olwandisiweyo, kunye nokuchaneka okungaguqukiyo kwizicelo ezinje ngomatshini we-CCC.

Ukubeka le nkqubo inyathelo, cinga la manyathelo alandelayo:

Phuhlisa isiCwangciso seSondlo : Yenza ishedyuli eneenkcukacha yovavanyo, uvavanyo, kunye nokucoca, ukulungelelaniswa nokusetyenziswa kwemoto kunye neemeko zokusingqongileyo.

Tyala imali kwizixhobo zokuxilonga : Ukuxhobisa amaqela e-Mults, iiMegohmms, abahlalutyi bohlaziyo, kunye neekhamera zokucinga ze-thermal ukwenza ukuba amacangci aluchanisi.

Qinisekisa abasebenzi : Qinisekisa ukuba oochwephesha baqeqeshwa kugcino olufanelekileyo lwe-VFD, uvavanyo lokufakelwa, kunye nolawulo lokusingqongileyo ukuthintela iimpazamo ngexesha lolondolozo.

Gcina iindawo ezikhoyo : Gcina uluhlu lwamacandelo abalulekileyo, njengokutshintsha kwemipu, iibheringi, kunye namatywina, ukunciphisa ixesha lokuphumla ngexesha lokulungiswa.

Ukubeka iliso kwiimeko zokusingqongileyo : sebenzisa izinzwa ukulandelela umswakama, ubushushu, kunye nothuli, ukuqinisekisa ukuba moto uqhuba kwiimeko ezifanelekileyo.

Ngokudibanisa ezi ntlobo zibalaseleyo kwimisebenzi yesiqhelo, abaqhubi banokunciphisa kakhulu umngcipheko wesekethe emfutshane, ukuqinisekisa ukuba inqwelo moya yesiphene ibonelela ngentsebenzo ethembekileyo, iziphumo eziphezulu, kunye nokusebenza ngokuphathwa gadalala.

Ukuqukumbela

Imijikelezo emifutshane yombane kwiShieflec Systems imele isoyikiso esithe cwaka kodwa sinokuphazamisa izinto ezinobunzima, zonakalisa izinto ezibalulekileyo, kunye nokulalanisa umgangatho. Iqhutywa yimiba efana nengxwabangqwanga, ukulayisha kakhulu kunye nokudlulisela umbundu, uxinzelelo lomatshini, ezikhothuso zinokunyuka ngokukhawuleza ukuba zishiywe ngokukhawuleza. Iziphumo-Ukuphathwa gadalala ngemoto, ukuncipha kwe-motor, ixesha lokuphumla elingalindelekanga, kunye nokuncitshiswa kwemali-kunokukhokelela kwilahleko yemali ebalulekileyo, kunokunciphisa umgangatho wemveliso, ngakumbi kwimizi-mveliso eqhutywa yi-CNC. Nangona kunjalo, ngokuqonda ezona zinto zibangela imijikelezo emifutshane kunye nokuhlala uphaphile imiqondiso yesilumkiso, njengokutshakazi kwesekethe, ukutshisa inkcitho, okanye i-sparks yemoto, okanye i-Sparks ebonakalayo, impahla ebonakalayo inokuthatha inyathelo elikhawulezayo ukunciphisa umngcipheko.

Ukuphunyezwa kwesicwangciso esiliqili sokuthintela kubalulekile ukuba siqinisekise ukusebenza ngokuthembekileyo kweenkqubo zemoto. Eyona misebenzi ilungileyo, kubandakanya uvavanyo lombane olufanelekileyo, iimeko zokusebenza ezifanelekileyo, ukugcina imeko ecocekileyo, kunye nokuvavanywa kwendawo ecwangcisiweyo, jongana nonobangela wesenzo ezicwangcisiweyo kwaye uncede ukugcina inkqubo ingqibelelo. Ukuhlolwa rhoqo kusetyenziswa izixhobo ezinjengeMegohmmeters kunye neMerma Ukucinga zinokubamba imiba kwangoko, ngelixa ubumbeko lwe-VFD ofanelekileyo kunye nolawulo lomthwalo ukuthintela ukugcwala. Ukulawulwa kwendalo, njengokuvalwa okuthengisiweyo kunye nokufakelwa kothuli, ukhusela ngokuchasene nongcoliseko, kunye nolondolozo olusebenzayo lweebheringi kunye nonxibelelwano oluncinci kunciphisa uxinzelelo lwendlela. La manyathelo awathinteli nje imijikelezo emifutshane kodwa ikwandise ixesha lokuphila kwemoto, ukunciphisa iindleko zokulondolozwa, kwaye kuqinisekiswe iziphumo ezingaguqukiyo, eziphezulu.

Cinga ngenkqubo yombane we-spindle njengenkqubo ebalulekileyo yokuphila kwimisebenzi yakho: kanye njengoko uza kugcina isiqwenga sophuhliso, ukhathalelo lwenkuthalo kunye namanyathelo asebenzayo kubalulekile ukukhusela ukusilela kunye nokwandisa intsebenzo. Ngokubeka phambili, ukuchaneka, kunye nokugcinwa rhoqo, abaqhubi banakho ukukhusela iinkqubo zabo zemoto ngokuchasene nemveliso yemveliso yombane, ukuqinisekisa ukuvelisa okungekho semthethweni, ukusebenza kwexesha elide kwizicelo ezininzi.

I-FAQS

Imijikelezo emifutshane yombane kwiSpeindle Systems inokubangela ukuphazamiseka okuphambili, kodwa ukuqonda indlela yokuthintela nokulungisa izinto kunokusigcina ixesha, imali kunye nezixhobo. Apha ngezantsi, siphendula rhoqo imibuzo ebuzwa rhoqo ngemijikelezo emifutshane kwi-SPITLE Motors, sinika isikhokelo esisebenzayo sokunceda abaqhubi benkqubo yokugcina inkqubo kunye nokunciphisa umngcipheko.

I-Q1: Ndihlala ndihlola njani inkqubo yombane endifumbileyo?
Iinkqubo ze-Spiele motor kufuneka zihlolwe rhoqo kwiinyanga ezi-3-6 okanye emva kwe-500-1,000 iiyure zokusebenzisa, kuxhomekeka kwizikhokelo zokusetyenziswa kwemoto kunye nezikhokelo zomenzi. Ukusetyenziswa kweemfuno eziphezulu, ezinje ngomatshini oqhubekayo we-CNC, unokufuna iitshekhi ezingakumbi, ngelixa iinkqubo zemisebenzi zinokulandela ishedyuli encinci. Uvavanyo kufuneka lubandakanye ukukhangela i-wiring, i-terminals, kunye ne-REARCY Drives (VFDS) yeempawu zokunxiba, ukusulelwa, okanye unxibelelwano oluninzi, kunye nokuchonga i-intermation nge-megohimenti. Uvavanyo rhoqo luncedo lokungazi kwimicimbi enokubakho kwangoko, ukuthintela imijikelezo emifutshane kunye nokuqinisekisa ukusebenza okungaguqukiyo.

I-Q2: Ngaba isiphaluka esifutshane sinokulungiswa ngaphandle kokutshintsha imoto?
Ewe, imiba yesekethe emifutshane emfutshane, njengokunxibelelana okukhululekileyo, i-Comporied thematives, okanye i-inshorensi yokufakelwa kwinqanaba lokuchonga, lingahlala lilungiswa ngaphandle kokutshintsha yonke imoto. Umzekelo, qinisa i-terminal ekhululekileyo, ukucoca ucoceko, okanye ukutshintshela i-wiring eyonakeleyo inokusombulula umba. Kwiimeko zomonakalo owenzelwayo, ukubuyisela amacandelo athile ommoya wenqwelo moya akwazi ukubuyisela ukusebenza. Nangona kunjalo, ukonakala okukhulu, okunjengamathokazi okutsha okanye ukutshintshwa kwezinto ezinqabileyo, kunokunyanzelisa ukwenziwa kwemoto epheleleyo okanye ukutshintshwa, njengoko kulungiswa akunakuba neendleko zexabiso okanye zinokuthenjwa. Ukuxilongwa ngokukhawuleza kusetyenziswa izixhobo ezifana nezixhobo ze-milm okanye imifanekiso ye-irmal ibaluleke kakhulu ekumiseleni ukuba ulungiso lunokwenzeka.

I-Q3: Yeyiphi eyona nto ilungileyo yokufumana iziphaluka ezifutshane?
Izixhobo ezininzi zokuxilonga ziyasebenza ngokufumana imijikelezo emifutshane, kodwa ezimbini zimele ukuthembeka kwabo:

I-Megohimmmmmmmmmmmmmmmmedle : Esi sixhobo sinyathelo sokunganyangeki kwimimoya kunye ne-wiring, ukuchonga ukonakaliswa okanye ukumelana nophantsi okunokukhokelela kwimijikelezo emifutshane. Ukufundwa ngezantsi kwe-1 megohm uqhele ibonisa imiba enokubakho efuna ingqalelo yangaphambi koko.

I-Intermal Rement : Iikhamera ze-thermal zibonisa amabala ashushu kwimoto, i-VFD, okanye i-wiring, enokubonisa iindawo ezingaphikiweyo, i-arding, okanye kwiimeko zesekethe zesekethe. Amabala ashushu ahlala ethatha umonakalo obonakalayo, esenza i-thermal icingelwa ekufumanekeni kwangethuba.

Ukudibanisa ezi zixhobo ngovavanyo olubonakalayo kunye netshekhi ye-Multage ye-Voltage kwaye uzinzo lwangoku lubonelela ngendlela ebanzi yokuchonga umngcipheko wesiphaluka ngaphambi kokuba bawa.

I-Q4: Ngaba izinto zokusingqongileyo zibangela isekethe emifutshane?
Ewe, izinto zokusingqongileyo zifaka isandla kakhulu kwimijikelezo emifutshane ngokulalanisa ingqibelelo yombane. Ukufuma ukusuka kumswakama okuphezulu okanye ukuvuza okuphelileyo kunciphisa ukunyangwa kokufakwa, ukudala iindlela ezichasene nophantsi zoncedo lwangoku. Uthuli, olunjengothuli lwensimbi kwimimandla yomatshini, inokubuthwala abafowunelwa boMbane, kubangela ukungazivanga iindlela zangoku. Iikhemikhali, njengeoyile okanye iiarhente zokucoca, zinokuqhafakiwe, zinokufakelwa iingcingo kunye nokwandisa umngcipheko wesekethe omfutshane. Umzekelo, inqwelo moya kumzi-mveliso onomswakama okanye kufutshane nenkqubo yokuphononongwa inokufumana ukuqhekezwa ngokutsha ukuba ayitywinwe ngokufanelekileyo. Ukunciphisa le mingcipheko, sebenzisa i-IP-R-RAEDS evaliweyo (umz.

I-Q5: Ngaba ii-spindle kuqhuba kancinci kwimiba yombane?
Iinkqubo zokuqhuba ngokuthe ngqo ezikhutshelweyo, ezisusa iibhanti ngokudibanisa ngokuthe ngqo kwimoto ukuya kwisiciko, zinokunciphisa uxinzelelo oluthile olunegalelo kwimiba yombane, njengokuchitheka kwe-inshurensi. Nangona kunjalo, azinamngcipheko omngcipheko wesiphaluka. I-ROTORS Cept-Ukuqhuba ijongana nemiceli mngeni njengokukhutshelwa kwemali yokufakelwa, ukulayisha kakhulu, ungcoliseko, kunye nemicimbi enxulumene ne-VFD, efana ne-voltage spikes okanye useto olungafanelekanga. Umzekelo, ukufuma okanye i-interess okanye i-interess yothuli isenokuphembelela ukufakwa kwiinkqubo ezithe ngqo-uqhuba ngokuthe ngqo, kunye nokucwangciswa okungachanekanga kwe-VFD kunokubangela iimpazamo eziphezulu. Ngenxa yoko, izikhuselo ngqo-uqhuba ngokuthe ngqo zifuna ukuphapha gadalala, kubandakanya nokuhlolwa rhoqo, ukuvavanywa kokufakelwa, kunye nokulawulwa kwendalo, kunye nokuthintela imijikelezo emifutshane yombane kunye nokuqinisekisa ukusebenza okuqinisekileyo.

Ezi fuqs zibonelela ngokuqonda ngendlela yokwenza abaqhubi bayathintela kunye nokulungisa imijikelezo emifutshane yombane kwiinkqubo zemoto. Ngokufaka uvavanyo rhoqo, ulondolozo olululo, kunye nolawulo olululo lokusingqongileyo kwimisebenzi yesiqhelo, unokuwunciphisa umngcipheko wesekethe emifutshane, ukukhusela izixhobo ezibalulekileyo, kunye nokuqinisekisa ukusebenza okungaguqukiyo ekusebenzeni kwezicelo.