Sobanukirwa n'amashanyarazi magufi muri moteri ya Spindle

Moteri ya spindle nimbaraga zinyuma ya sisitemu nyinshi zinganda, gutwara imashini za CNC, imisarani, nibindi bikoresho byuzuye bifite imikorere idahwema. Intandaro yimikorere yabo iryamye sisitemu y'amashanyarazi igoye, iyo ikora neza, itanga imikorere idahwitse. Nyamara, iterabwoba ryihishe - imiyoboro migufi y'amashanyarazi - irashobora kwangiza bucece, biganisha ku mikorere idahwitse, gushyuha cyane, kwangiza ibice, cyangwa kunanirwa kwa sisitemu. Akenshi utamenyekanye kugeza ibibazo byiyongereye, imiyoboro migufi irashobora gutera igihe gito cyo gusana no gusana, gutesha gahunda yumusaruro. Muri iki kiganiro, tuzibira mumashanyarazi magufi icyo aricyo, impamvu bibaho muri moteri ya spindle, nuburyo bwo kubirinda kugirango ibikoresho byawe bikore neza kandi byizewe.

Umuyoboro Mugufi w'amashanyarazi ni iki?

Umuyagankuba mugufi w'amashanyarazi ubaho mugihe inzira idateganijwe yo kwihanganira bike ituma umuyaga ukabije unyura mumashanyarazi ya moteri. Ibi birashobora kubaho mumatwara ya moteri, insinga, cyangwa kugenzura ibice nka Variable Frequency Drives (VFDs), kurenga umuzenguruko wabigenewe no guhagarika imikorere isanzwe. Gereranya shitingi yubusitani ifite icyuho: amazi (ikigezweho) ahunga aho atagomba, kugabanya gutembera aho bigenewe no guteza akaduruvayo. Muri moteri ya spindle, imiyoboro migufi iganisha ku bushyuhe bukabije, gutakaza ingufu, imikorere idahwitse, hamwe no kwangirika kubintu byingenzi nkibizunguruka, izirinda, cyangwa ibyuma.

Inzira ngufi zigaragara nkimikorere itunguranye igabanuka, kumenagura imirongo yikurikiranya, impumuro yaka, cyangwa nibigaragara. Ibi bibazo ntibibangamira imikorere ya moteri gusa ahubwo birashobora no kwangirika burundu, biganisha ku gusana bihenze no guhagarika ibicuruzwa. Gusobanukirwa nubukanishi bwumuzunguruko mugufi nintambwe yambere yo gusuzuma no kubikumira, duhereye ku kumenya ibintu bitera ayo makosa yumuriro.

Impamvu zumuriro w'amashanyarazi mugufi

Umuyagankuba mugufi muri moteri ya spindle ituruka kumahuriro yibintu byamashanyarazi, ibidukikije, nibikorwa. Kumenya izo mpamvu nibyingenzi mugutahura hakiri kare no gukumira neza, kwemeza sisitemu kwizerwa no kugabanya igihe cyateganijwe. Hasi, turasesengura impamvu zambere imirongo migufi ibaho muri sisitemu ya moteri.

1. Gutesha agaciro

Kuzunguruka no kwifashisha moteri ya spindle bisizwe hamwe nibikoresho byokoresha insuline, nka emamel cyangwa polymer, kugirango hirindwe amashanyarazi atateganijwe hagati yimikorere. Igihe kirenze, iyi insulation irashobora gutesha agaciro, igakora inzira kumuzingo mugufi. Ibintu bikurikira bigira uruhare mu kwangirika kwizuba:

Ubushyuhe

Imikorere ikomeje, cyane cyane munsi yimitwaro myinshi cyangwa mubikorwa byihuse, itanga ubushyuhe bugaragara muri moteri. Kurugero, gukoresha moteri hejuru yubushyuhe bwayo (urugero, kurenga 60 ° C cyangwa 140 ° F) birashobora gutera ibikoresho byokwirinda kumeneka, gushonga, cyangwa gutakaza imitungo ya dielectric. Iyi mihangayiko yubushyuhe igabanya ubukana, ituma insinga zegeranye cyangwa izunguruka zikoraho, bigakora inzira-irwanya imbaraga nke zitemba. Ibi bivamo umuzunguruko mugufi, biganisha ku bushyuhe bukabije, kudakora neza kwa moteri, no gutwikwa. Porogaramu nka mashini iremereye ya CNC, aho moteri ikora mugihe kinini, ikunze guhura niki kibazo.

Gusaza

Kwirinda bisanzwe bigenda byangirika mugihe bitewe nigihe kinini cyo guhura namashanyarazi na mashini. Mugihe moteri igenda isaza, ibikoresho byo kubika bigenda byoroha kandi bikunda gucika, cyane cyane muri sisitemu ishaje cyangwa bikorerwa kenshi. Uku gusenyuka gahoro gahoro kugabanya ubushobozi bwokwirinda gukumira amashanyarazi, byongera ibyago byumuzunguruko mugufi. Kurugero, moteri ikoreshwa ubudahwema kumyaka myinshi itabanje kwipimisha irashobora guteza amakosa mumirongo yayo, biganisha kunanirwa gutunguranye.

Kumurika imiti

Guhura na coolant, amavuta, cyangwa ibikoresho byogusukura bikunze gukoreshwa mubidukikije byinganda birashobora kwangiza ibikoresho byokwirinda. Ibi bintu birashobora gufata imiti hamwe nubushakashatsi, bigatera kwangirika cyangwa gushonga, bikerekana insinga ziyobora. Kurugero, mumaduka yimashini aho gukata amazi byiganje, guhura nimpanuka niyi miti birashobora kugabanya ubukana bwimodoka, bigatuma habaho imiyoboro migufi. Gufunga neza no gukora isuku buri gihe ni ngombwa kugirango iyi ngaruka igabanuke.

Iyo insulasiyo yananiwe, imiyoboro ngufi ivamo itanga ubushyuhe bukabije, bikangiza moteri kandi birashobora gutera kunanirwa burundu. Igeragezwa risanzwe ryokwirinda, ukoresheje ibikoresho nka megohmmeters, birashobora gufasha gutahura kwangirika hakiri kare no gukumira amakosa.

2. Kurenza urugero

Gukoresha moteri ya spindle irenze ubushobozi bwamashanyarazi irashobora kurenga i

Imizigo ikabije

Imirimo iremereye cyane, nko guca ibinyomoro byuzuye cyangwa gukora ibice byimbitse muri porogaramu za CNC, byongera ibishushanyo binyuze muri moteri. Uyu muyoboro mwinshi utanga ubushyuhe bukabije mu kuzunguruka, kugabanya intege nke no kongera amahirwe yo kuzunguruka. Kurugero, moteri yagenwe kuri 5 kW irashobora guhangana niba ihora isunikwa kugirango ikore imirimo iremereye, biganisha kumeneka ndetse namashanyarazi.

Igenamiterere rya VFD ridakwiye

Imiyoboro ihindagurika ya VFDs (VFDs) ikoreshwa mugucunga umu

Kuzenguruka kenshi-Guhagarika Amagare

Amagare yihuta ya moteri, asanzwe mubisabwa bisaba guhinduranya ibikoresho kenshi cyangwa gukora rimwe na rimwe, bitanga imiyoboro yinzibacyuho itera insulasiyo hamwe nu nsinga. Ihererekanyabubasha, cyangwa inrush zikoresha, zitera umuvuduko mukanya mubushyuhe hamwe namashanyarazi, bigabanya ibice bya moteri mugihe. Inzinguzingo zisubirwamo zirashobora gukurura kwangirika, bikongerera ibyago byumuzunguruko mugufi.

Ibihe birenze urugero bitera ubushyuhe bukabije mumuzinga, byihutisha kwangirika kandi bigakora inzira kumuzingo mugufi. Mubihe bikomeye, moteri irashobora guhita itera cyangwa igahita, bisaba gusanwa bihenze. Gukurikirana ibishushanyo mbonera no kwemeza ko moteri ikora mubushobozi bwayo yagenwe ningamba zingenzi zo gukumira.

3. Umwanda n'ubushuhe

Ibintu bidukikije, nkumukungugu, ubushuhe, cyangwa imiti, birashobora kwinjira mumazu ya moteri no guhungabanya ubusugire bwamashanyarazi, biganisha kumuzinga mugufi. Ibi bihumanya bitera inzira zidateganijwe cyangwa gutesha agaciro insulation, byongera ingaruka zamakosa. Ibintu by'ingenzi birimo:

Kwiyongera

Ubushuhe bwinshi, gutemba gukonje, cyangwa guhura n’amazi mu nganda zirashobora kwinjiza ubushuhe muri moteri. Amazi agabanya ubukana bwimyanya ndangagitsina hamwe na terefone, bigakora inzira-irwanya imbaraga ziteza imbere imiyoboro migufi. Kurugero, moteri ikorera muruganda rutose cyangwa hafi ya sisitemu ikonje irashobora kwegeranya ubushuhe mumazu yayo, biganisha kumashanyarazi. GufL SHIELDED WIRE MANUFACTURER

Umukungugu na Debris

Ibice bitwara ibintu, nk'icyuma cyogosha cyangwa umukungugu wa karubone, birashobora kwirundanyiriza imbere muri moteri, cyane cyane mubidukikije nko mumaduka yimashini cyangwa ibikoresho byo gukora ibyuma. Ibi bice birashobora guhuza amashanyarazi, kurema inzira zitateganijwe zivamo imirongo migufi. Kurugero, umukungugu wicyuma uhagaze kumuzinga urashobora gutera arcing hagati yimyitwarire, biganisha kuri moteri. Sisitemu isanzwe yo kuyungurura no kuyungurura ikirere irashobora gufasha kugabanya ibi byago.

Amavuta cyangwa ubukonje

Amazi nkamavuta cyangwa ibicurane, bikunze kugaragara mubidukikije, birashobora kwambara amakariso cyangwa guterimbere, bikagabanya gukora neza. Ibi bintu birashobora kandi gutesha agaciro ibikoresho byokwirinda, bigatuma byoroshye gusenyuka. Kurugero,

Kwanduza byihutisha amakosa y'amashanyarazi, cyane cyane muri sisitemu ya moteri idafunze cyangwa idahumanye. Kugenzura buri gihe no kugenzura ibidukikije, nk'iyungurura ivumbi hamwe n'inzitiro zifunze, ni ngombwa mu gukomeza ubusugire bw'amashanyarazi.

4. Imyitozo ya mashini hamwe no kunyeganyega

Ibibazo bya mashini muri sisitemu ya moteri irashobora gutanga mu buryo butaziguye imiyoboro migufi yangiza ibice by'amashanyarazi. Izi mpungenge zibangamira ubusugire bwumubiri bwo guhinduranya, kubika, cyangwa guhuza, bigatera ibihe byamakosa yumuriro. Abaterankunga b'ingenzi barimo:

Kunyeganyega

Imyenda yambarwa, impirimbanyi zingana, cyangwa ibice bidahuye bitera kunyeganyega bigabanya imiyoboro y'amashanyarazi cyangwa gukingura. Igihe kirenze, uku kunyeganyega gutuma guhindagurika guhinduka cyangwa gukubitana, kwambara hasi no kwerekana hejuru yimyitwarire. Kurugero, moteri ifite ibyuma byananiranye irashobora kunyeganyega bikabije, bigatera kwangirika mikorobe kubirindiro byayo, biganisha kumuzingo mugufi.

Ibyangiritse ku mubiri

Gufata nabi mugihe cyo kubungabunga, nko guta moteri cyangwa gukoresha imbaraga zikabije, birashobora kwangiza insinga, itumanaho, cyangwa insulasiyo. Ingaruka zo hanze, nko kugongana nibintu biremereye, birashobora kandi guhindura ibice bya moteri, bikerekana ubuso butwara. Iyangirika ryumubiri ritera intege nke zongera ibyago byumuzunguruko mugufi mugihe ukora.

Kunanirwa

Imyenda idakwiriye cyangwa yambarwa byongera imbaraga za moteri kuri rotor ya moteri na stator, bigatuma guhinduranya bihindagurika cyangwa kunyeganyega bikabije. Uru rugendo rushobora kwangirika cyangwa gutera insinga guhura, bikavamo imiyoboro migufi. Kwihanganira kunanirwa ni ikibazo cyane cyane mubikorwa byihuse, aho nibibazo bito byongerewe.

Guhangayikishwa nubukanishi bigabanya moteri yumuriro wa moteri, bigakora inzira zumuzunguruko mugufi kandi bigatera imyitwarire idahwitse, nkumuriro wamashanyarazi cyangwa guhagarara moteri. Kubungabunga buri gihe ibice byubukanishi no kugenzura kunyeganyega birashobora gufasha gukumira ibyo bibazo.

5. Amashanyarazi mabi

Amashanyarazi arekuye, yangiritse, cyangwa adafite amakosa muri moteri cyangwa sisitemu yo kugenzura irashobora gukora ingingo-zirwanya cyane ziganisha kuri arcing cyangwa imiyoboro migufi. Ibi bibazo byihuza bihagarika imigendekere isanzwe, byongera ibyago byamashanyarazi. Ibintu by'ingenzi birimo:

Kurekura

Kunyeganyega biva mumikorere ya moteri cyangwa kwishyiriraho bidakwiye birashobora guhosha imiyoboro ya terefone, bigatera guhuza rimwe na rimwe no kwiyongera. Uku kuzamuka kubyara ubushyuhe na arcing, bishobora kwangiza insulasiyo cyangwa bigakora imiyoboro migufi. Kurugero, itumanaho rifunguye mumuzunguruko-mwinshi ushobora kuzunguruka inshuro nyinshi, biganisha kumashanyarazi hamwe namashanyarazi.

Ruswa

Guhura nubushuhe, imiti, cyangwa ibidukikije birashobora kwangirika gutumanaho no guhuza, kugabanya imikorere yabyo no gukora ingingo zirwanya imbaraga. Ruswa irashobora kandi gutangiza inzira ziyobora hagati ya terefone, byongera ibyago byumuzunguruko mugufi. Kurugero, moteri mukigo cyinyanja gifite ubuhehere bwinshi irashobora guhura na ruswa, biganisha kumashanyarazi.

Wiring

Insinga zangiritse cyangwa zidafite umurongo muri sisitemu ya moteri cyangwa igenzura zirashobora kongera amashanyarazi, bigatuma ubushyuhe bwiyongera kandi bigashimangira. Kurugero, insinga zacitse cyangwa insinga zidafite umurongo zirashobora gushyuha mugihe cyo gukora, kugabanya insulasiyo no guteza imbere imiyoboro migufi. Uburyo bwiza bwo gukoresha insinga hamwe nubugenzuzi burigihe nibyingenzi mukurinda ibyo bibazo.

Guhuza amashanyarazi nabi bitera inzira zidahinduka, biganisha kuri arcing, ubushyuhe bukabije, hamwe numuyoboro mugufi ushobora kwangiza moteri no guhagarika ibikorwa. Kugenzura neza umutekano, kwangirika kubihuza binyuze mugushiraho neza no kubungabunga ni ngombwa kugirango sisitemu yizewe.

Mugusobanukirwa nizi mpamvu - kwangirika kwizuba, kurenza urugero no kurenza urugero, kwanduza nubushuhe, guhangayika no kunyeganyega, hamwe n’amashanyarazi mabi - abakoresha barashobora gushyira mubikorwa ingamba zo gukumira. Igenzura risanzwe, ingano ya moteri ikwiye, kugenzura ibidukikije, no gufata neza imashini zikoresha amashanyarazi n’amashanyarazi birashobora kugabanya cyane ibyago by’umuzunguruko mugufi, bigatuma imikorere yizewe ya moteri ya spindle no kugabanya igihe cyigihe gito.

Ibimenyetso by'amashanyarazi magufi muri moteri ya Spindle

Kumenya imiyoboro migufi y'amashanyarazi muri sisitemu ya moteri ya spindle hakiri kare ningirakamaro kugirango wirinde kwangirika gukabije, gusana amafaranga menshi, no gutaha bidateganijwe. Imirongo migufi ibaho mugihe inzira idateganijwe yo kwihanganira inzira ituma imiyoboro ikabije itemba, igahagarika imikorere isanzwe kandi ishobora gutera kunanirwa gukabije. Kumenya ibimenyetso byo kuburira bifasha abashoramari gufata ibyemezo byihuse, kugabanya ingaruka no gukomeza kwizerwa rya sisitemu. Hasi, turasobanura ibyingenzi byingenzi byerekana imiyoboro migufi muri sisitemu ya moteri ya spindle, dusobanura ibitera ningaruka zabyo kugirango bifashe gutabara mugihe gikwiye.

1. Inzira Zimenagura Inzira cyangwa Fus

Kimwe mu bimenyetso byihutirwa kandi bigaragara byumuzunguruko mugufi ni ukugenda inshuro nyinshi kumena amashanyarazi cyangwa kuvuza fuse mumashanyarazi ya moteri. Ibi bikoresho birinda byashizweho kugirango uhagarike ingufu mugihe umuvuduko ukabije, nkuko bibaho mugihe gito. Inzira ngufi irema inzira-irwanya imbaraga, itera umuvuduko mwinshi urenze sisitemu isanzwe ikora. Kurugero, moteri yagenwe kuri amps 10 irashobora gushushanya cyane amashanyarazi mugihe gito, igatera kumena cyangwa fuse kugirango irinde sisitemu ubushyuhe cyangwa umuriro. Mugihe ubu buryo bubuza kwangirika kwinshi, inshuro nyinshi gutembera cyangwa guhuha byerekana amakosa yumuriro w'amashanyarazi bisaba iperereza ryihuse. Abakoresha bagomba kugenzura niba kwangirika kwabo, guhuza imiyoboro idahwitse, cyangwa kwanduza muri moteri kugirango bamenye intandaro kandi birinde ko bitazongera kubaho.

2. Gutwika Impumuro cyangwa Ibara

Impumuro yaka itandukanye cyangwa ibara rigaragara ryibigize moteri - nkumuyaga wijimye wijimye, itumanaho, cyangwa insulasiyo - ni ikimenyetso cyerekana uruziga rugufi. Ibi bimenyetso bituruka ku bushyuhe bukabije buterwa no gutembera cyangwa kugenzurwa nubu bitanyuze mu nzira irwanya ubukana. Kurugero, iyo insulasiyo yananiwe kandi insinga zihuye, imiyoboro ngufi yavuyemo itanga ubushyuhe bwaho bushobora gutwika

3. Imikorere ya moteri idahwitse

Imirongo migufi ihungabanya umuvuduko usanzwe wamashanyarazi muri moteri, biganisha kumikorere idahuye kandi idateganijwe. Ibimenyetso bisanzwe byerekana imikorere ya moteri idahwitse harimo:

Bitunguranye RPM Ibitonyanga cyangwa Kubaga

Inzira ngufi irashobora gutera amashanyarazi rimwe na rimwe, bikavamo ihindagurika ritunguranye mu muvuduko wa spindle. Kurugero, imashini ya CNC irashobora kugabanuka gitunguranye muri RPM mugihe ikora, ikabangamira gukata neza no gutanga ibice bifite inenge.

Ibisohoka bidasubirwaho

Imiyoboro idahuye irashobora kuganisha kumurongo udasanzwe, bigatuma spindle irwana no gukomeza imbaraga zihamye. Ibi nibibazo cyane cyane mubisabwa bisaba kugenzura neza umuriro, nko gusya cyangwa gucukura, aho guhungabana bishobora kuganisha ku kurangiza cyangwa kugereranya ibikoresho.

Imodoka zitunguranye

Umuyoboro mugufi urashobora gutuma moteri ihagarara gitunguranye, kuko ikosa ryamashanyarazi rihagarika ingufu kumuzinga. Ibi birashobora guhagarika umusaruro kandi bisaba ubufasha bwintoki kugirango usubire cyangwa usane sisitemu.

Ibi bibazo byimikorere bigira ingaruka zikomeye kubisobanuro, cyane cyane mubisobanuro byukuri nko gutunganya CNC, biganisha ku bice bifite inenge, imyanda y'ibikoresho, hamwe no gukora cyane. Abakoresha bagomba gukurikiranira hafi imyitwarire ya moteri kandi bagakora iperereza kubitagenda neza nkibimenyetso byerekana uruziga rugufi.

4. Imirabyo cyangwa Arcing

Kuba hari ibiboneka bigaragara cyangwa amashanyarazi hafi ya moteri cyangwa Drive ya Variable Frequency Drive (VFD) nikimenyetso gikomeye kandi kidashidikanywaho cyumuzunguruko mugufi. Arcing ibaho mugihe ikigezweho gisimbutse icyuho kiri hagati yabatwara ibintu, akenshi bitewe no kunanirwa kwizana cyangwa guhuza. Kurugero, kwangirika kwangiritse cyangwa kwangirika kwangiritse muri moteri birashobora kwemerera umuyoboro arc hagati yumuyaga cyangwa guterimbere, bikabyara urumuri cyangwa urumuri. Iyi phenomenon iteje akaga cyane, kuko yerekana amakosa akomeye yumuriro kandi igatera ibyago byumuriro cyangwa ibindi byangiza moteri nibice bikikije. Arcing irashobora kandi kugaragara muri VFD cyangwa kugenzura sisitemu iyo imiyoboro migufi ikwirakwira binyuze mumashanyarazi. Guhagarika ako kanya no kugenzura neza birasabwa kumenya no gusana amakosa, kurinda umutekano w'abakozi n'ibikoresho.

Ingero hamwe nintambwe zikurikira

Ibi bimenyetso - byacitse cyangwa byangiritse, impumuro yaka cyangwa ibara, imikorere ya moteri idahwitse, hamwe na spark cyangwa arcing - ni ibendera ritukura risaba kwitabwaho byihuse. Kutabyirengagiza birashobora kuganisha ku gutsindwa kwa moteri, umuriro w'amashanyarazi, cyangwa igihe cyo gutaha cyane, cyane cyane mu nganda aho moteri ya spindle ihuriweho n'umusaruro. Kugira ngo ibyo bimenyetso bikemuke, abakoresha bagomba:

Kora ubugenzuzi bwihuse

Koresha ibikoresho byo kwisuzumisha nka multimetero cyangwa ibizamini byo kurwanya insulasiyo kugirango ugenzure imirongo migufi, wibanda kumuzingo, guterimbere, no guhuza.

Funga Sisitemu

Niba hagaragaye ibishashi, arcing, cyangwa impumuro yaka, fata moteri ako kanya kugirango wirinde kwangirika cyangwa guhungabanya umutekano.

Shira abatekinisiye babishoboye

Amakosa y'amashanyarazi asaba ubuhanga bwo gusuzuma no gusana, cyane cyane muri sisitemu igoye nka moteri ya spindle.

Ongera usubiremo imikorere

Suzuma niba kurenza urugero, igenamiterere rya VFD ridakwiye, cyangwa ibidukikije nkubushuhe cyangwa kwanduza byagize uruhare mukuzunguruka kugufi.

Mugukomeza kuba maso kuri ibyo bimenyetso no gusubiza bidatinze, ababikora barashobora gukumira amakosa y’amashanyarazi mato kugirango atazamuka cyane. Kubungabunga buri gihe, harimo gupima insulasiyo, kugenzura ibidukikije, no gukora neza moteri, nibyingenzi kugirango ugabanye ingaruka zumurongo mugufi no kwemeza imikorere yizewe ya sisitemu ya moteri.

Ingaruka z'amashanyarazi magufi

Amashanyarazi magufi muri sisitemu ya moteri ya spindle nikibazo gikomeye gishobora kuganisha ku ngaruka zikomeye zikorwa, imari, nibikorwa bijyanye. Aya makosa ahungabanya umuvuduko usanzwe wamashanyarazi, bigatuma umuyaga mwinshi utembera munzira zitateganijwe, zishobora kwangiza ibice, guhagarika umusaruro, no guhungabanya ubuziranenge bwibisohoka. Gusobanukirwa ingaruka zigera kumuzunguruko mugufi ningirakamaro mugushira imbere ingamba zo gukumira no kwemeza kwizerwa rya sisitemu ya moteri. Hasi, turasobanura ingaruka zibanze zumuriro mugufi w'amashanyarazi, tugaragaza ingaruka zazo kubikoresho, imikorere, hamwe nibikorwa bya sisitemu muri rusange.

1. Ubushyuhe bukabije bwa moteri

Umuzunguruko mugufi ukora inzira-irwanya imbaraga zituma umuyaga ukabije unyura muri moteri ya moteri n'ibigize, bikabyara ubushyuhe bukomeye. Ubu bushyuhe burashobora kugira ingaruka mbi nyinshi:

Gutesha agaciro

Ubushuhe bukabije bwihutisha gusenyuka kw'ibikoresho byo kwizirika ku muhengeri, bigatuma bivunika, gushonga, cyangwa gutakaza imiterere ya dielectric. Ibi byongera umuzenguruko mugufi, bigatanga ibitekerezo byo kongera ibyangiritse. Kurugero, moteri ikora mubushyuhe burenze igipimo cyayo (urugero, 60 ° C cyangwa 140 ° F) irashobora kubona kunanirwa byihuse, biganisha kumashanyarazi.

Kwambara

Ubushyuhe bukabije burashobora gutesha amavuta amavuta, kwiyongera no kwambara. Ibi birashobora kuganisha ku kunanirwa, bizana guhangayikishwa no guhindagurika bikomeza guhungabanya imikorere ya moteri.

Kunanirwa na moteri

Ubushuhe bumara igihe kirekire burashobora gutuma moteri itananirwa, nka moteri yatwitse cyangwa ibice byafashwe, bigatuma moteri idakora. Ibi bigabanya cyane ubuzima bwa moteri kandi bikenera gusanwa cyangwa gusimburwa bihenze.

Ubushyuhe bukabije kubera imiyoboro ngufi ntibwangiza moteri gusa ahubwo binongera ingufu zikoreshwa kandi bitera ingaruka z'umutekano, nk'umuriro w'amashanyarazi, bigatuma gutahura hakiri kare no gutabara ari ngombwa.

2. Ibyangiritse

Umuvuduko ukabije uterwa numuzunguruko mugufi urashobora kwangiza cyane ibice byamashanyarazi na mashini, biganisha ku gusana cyangwa gusimburwa bihenze. Ingaruka z'ingenzi zirimo:

Windings Yangiritse

Imiyoboro migufi ikunze gutwika cyangwa gushonga moteri ya moteri, kuko umuyaga utagenzuwe utanga ubushyuhe bukabije bwaho. Ibi byangiritse birashobora gutuma imirongo idakora neza, bisaba gusubira inyuma cyangwa gusimbuza moteri yuzuye.

Kunanirwa

Gukingira kurinda imiyoboro hamwe n’insinga birashobora kwibasirwa cyane n’umuzunguruko mugufi, kubera ko ubushyuhe na arcing byangiza ibintu birinda. Iyo insulation imaze kunanirwa, moteri iba ikunze kwibeshya.

Ibyangiritse bya VFD

Imiyoboro ihindagurika ya Frequency (VFDs), igenzura umuvuduko wa moteri na torque, irashobora kandi guterwa numuyoboro mugufi. Umuvuduko ukabije cyangwa voltage birashobora kwangiza ibice bya VFD, nka transistor cyangwa capacator, biganisha ku gusana bihenze cyangwa kubisimbuza. Kurugero, umuzunguruko mugufi muri moteri urashobora gukwirakwira kuri VFD, bigatera sisitemu-amashanyarazi yose.

Kwubaka Moteri Yuzuye

Mugihe gikabije, kwangirika kwumuzunguruko mugufi birashobora gukenera kongera kubaka moteri yuzuye, harimo gusimbuza imirongo, insulasiyo, nibindi bice byangizeho ingaruka. Nibikorwa bitwara igihe kandi bihenze, bigira ingaruka cyane kubikorwa byingengo yimikorere.

Umutwaro wamafaranga yibyangiritse bishimangira akamaro ko gukumira imiyoboro migufi binyuze muburyo busanzwe no gukora neza sisitemu.

3. Isaha itunguranye

Inzira ngufi irashobora guhagarika mu buryo butunguranye imikorere ya moteri, biganisha ku gihe cyo gutungurana gitunguranye gihagarika gahunda yumusaruro kandi byongera ibiciro byakazi. Ingaruka zirimo:

Gutinda k'umusaruro

Iyo moteri ya spindle yananiwe kubera umuzunguruko mugufi, imirongo yumusaruro, nkiyi muri CNC itunganya cyangwa ikora, iza guhagarara. Ibi birashobora gutuma habaho igihe ntarengwa, gutinda gutangwa, hamwe nabakiriya batanyuzwe.

Gusana byihutirwa

Gukemura inzitizi ngufi akenshi bisaba gutabarwa byihuse nabatekinisiye babishoboye, bishobora kuba bikubiyemo gushakisha ibice bisimburwa, gusubiza moteri, cyangwa gusimbuza ibice bya VFD byangiritse. Gusana byihutirwa biratwara amafaranga kandi bitwara igihe, cyane cyane niba ibice byabigenewe bitabonetse byoroshye.

Kongera ibiciro

Igihe cyo kuruhuka ntabwo gitanga amafaranga yo gusana gusa ahubwo n'amafaranga ataziguye, nko gutakaza umusaruro, amasaha y'ikirenga ku bakozi, n'ibihano bishobora gutinda. Mu nganda zinjiza cyane, ndetse namasaha make yo kumanura bishobora kuvamo igihombo kinini cyamafaranga.

Kugabanya igihe cyo hasi bisaba ingamba zifatika, nko kugenzura buri gihe no kubika ibarura ryibikoresho byingenzi, kugirango ukire vuba amashanyarazi.

4. Kugabanya Ubusobanuro

Imirongo migufi itera amashanyarazi adahuye kuri moteri ya spindle, biganisha kumikorere idahwitse ibangamira neza, cyane cyane mubisabwa bisaba ubunyangamugayo buhanitse. Ingaruka zirimo:

Imikorere idahwitse

Umuzunguruko mugufi urashobora gutera ibitonyanga bitunguranye cyangwa kwiyongera muri RPM, ibisohoka bidasubirwaho, cyangwa moteri zitunguranye. Ihindagurika rihungabanya ubushobozi bwa spindle bwo gukomeza umuvuduko n'imbaraga bihoraho, ingenzi kubikorwa byuzuye nko gutunganya CNC cyangwa gusya.

Igabanywa ridahwitse

Mubisabwa nka CNC gutunganya, imikorere ya moteri idahwitse bivamo gukata nabi, ubuso butaringaniye, cyangwa gutandukana kubikoresho byateguwe. Ibi biganisha ku bice bifite inenge binanirwa kubahiriza kwihanganira cyangwa ibisobanuro, bisaba gukora cyangwa gusiba.

Ubuso bubi burangiye

Imikorere idahwitse irashobora gutera igikoresho cyo kuganira cyangwa gukata bidasanzwe, bikavamo ubuso bubi cyangwa budahuye burangiye. Ibi ni ikibazo cyane cyane mu nganda nko mu kirere cyangwa mu gukora ibinyabiziga, aho kurangiza neza ari ngombwa.

Imyanda

Ibice bifite inenge hamwe nibikoresho byakuweho bitewe no kugabanuka neza byongera ibiciro byumusaruro n’umutungo w’imyanda, bikagira ingaruka ku nyungu.

Kugabanya ubusobanuro ntabwo bigira ingaruka gusa kubicuruzwa ahubwo binangiza izina ryibikorwa bishingiye kumusaruro uhoraho, wujuje ubuziranenge, bigatuma gukumira imiyoboro ngufi byihutirwa.

Impinduka nini no kugabanya

Ingaruka z'umuriro muto w'amashanyarazi - gushyushya moteri, kwangiza ibice, igihe cyo gutungurana gutunguranye, no kugabanya neza - byerekana akamaro ko gukumira no gutahura hakiri kare. Ibi bibazo birashobora gushira, biganisha ku gusana kwinshi, guhagarika ibicuruzwa igihe kirekire, no kubangamira ubuziranenge bwibicuruzwa, ibyo byose bikaba byangizaekana akamaro ko gukumira no gutahura hakiri kare. Ibi bibazo birashobora gushira, biganisha ku gusana kwinshi, guhagarika ibicuruzwa igihe kirekire, no kubangamira ubuziranenge bwibicuruzwa, ibyo byose bikaba byangiza imikorere kandi bikunguka. Kugira ngo izo ngaruka zigabanuke, abashoramari bagomba:

Kora Ubugenzuzi busanzwe

Koresha ibikoresho nkibizamini byo kurwanya insulasiyo hamwe nubushakashatsi bwerekana ubushyuhe kugirango umenye ibimenyetso hakiri kare byamakosa yumuriro, nkibikoresho byangiritse cyangwa ubushyuhe bukabije.

Menya neza ibipimo bya moteri

Koresha moteri mubushobozi bwazo bwateganijwe kugirango wirinde kurenza urugero hamwe nibihe byinshi biganisha kumuzingo mugufi.

Shyira mu bikorwa igenzura ry'ibidukikije

Koresha uruzitiro rufunze, sisitemu yo kuyungurura ikirere, hamwe no guhumeka neza kugirango urinde moteri kutagira amazi, ivumbi, n’imiti yanduye.

Komeza Ibikoresho

Buri gihe ugenzure kandi usimbuze ibyuma byambarwa, guhuza pulleys, hamwe n’umutekano uhuza kugirango ugabanye imihangayiko no kunyeganyega.

Hugura abatekinisiye

Menya neza ko abakozi bashinzwe amahugurwa bahuguwe kumenya no gukemura amakosa y’amashanyarazi vuba kandi neza.

Mugukemura intandaro yumuzunguruko mugufi no gukomeza kuba maso kubimenyetso byabo, abashoramari barashobora kugabanya cyane ingaruka zizi ngaruka. Uburyo bufatika bwo kubungabunga, bufatanije nuburyo bukwiye bwa sisitemu nogucunga ibidukikije, butuma imikorere yizewe ya sisitemu ya moteri ya spindle, kugabanya igihe cyo kugabanya, kugabanya amafaranga yo gusana, no gukomeza umusaruro wujuje ubuziranenge mubikorwa bikomeye.

Imyitozo myiza yo gukumira amashanyarazi magufi

Kurinda amashanyarazi magufi muri sisitemu ya moteri ya spindle ningirakamaro kugirango habeho kwizerwa mu mikorere, kugabanya igihe cyigihe gito, no gukomeza umusaruro mwiza. Imirongo migufi, iterwa nimpamvu nko kwangirika kwizuba, kurenza urugero, kwanduza, guhangayikishwa nubukanishi, no guhuza nabi, birashobora gutera ubushyuhe bwinshi, kwangiza ibice, no gukora nabi. Mugushira mubikorwa kubungabunga, gushiraho neza, no kugenzura neza ibidukikije, abashoramari barashobora kugabanya cyane ibyago byumuzunguruko mugufi no kongera kuramba kwa sisitemu. Hasi, turagaragaza uburyo bwiza bwibanze bwo gukumira amashanyarazi magufi, dutanga ingamba zirambuye zo kurinda sisitemu ya moteri.

1. Kugenzura Amashanyarazi bisanzwe

Igenzura ry'amashanyarazi risanzwe ni ingenzi kugirango hamenyekane ibibazo bishobora kuvuka mbere yuko byiyongera mumashanyarazi magufi. Kugenzura buri gihe bifasha kumenya ibimenyetso byambere byo kwambara, kwangirika, cyangwa guhuza bidakabije bishobora guhungabanya ubusugire bwamashanyarazi. Ibikorwa by'ingenzi birimo:

Kugenzura Wiring na Terminal

Suzuma insinga za moteri, guhagarika itumanaho, no guhuza ibimenyetso byerekana gucika, kwangirika, cyangwa kurekura bitewe no kunyeganyega cyangwa kwaguka kwinshi. Ihuriro ryatakaye cyangwa ryangiritse rirashobora gukora ingingo-zirwanya imbaraga ziganisha kuri arcing cyangwa imirongo migufi.

Reba Ibihinduka Byihuta (VFDs)

Menya neza ko VFD ikora neza kandi idafite ibimenyetso byubushyuhe bukabije, kwambara ibice, cyangwa amakosa yumuriro. Kugenzura insinga za VFD hamwe nigenamiterere kugirango umenye guhuza na moteri yihariye.

Koresha ibikoresho byo gusuzuma

Koresha multimetero kugirango upime voltage nubudahungabana, urebe ko biguma mumipaka yagenwe. Abagerageza kurwanya insulasiyo (megohmmeters) barashobora kandi gukoreshwa mugusuzuma imiterere yumuyaga no kumenya kwangirika hakiri kare. Gukora iri genzura buri mezi 3-6, cyangwa ukurikije amasaha yo gukora, bifasha gufata ibibazo hakiri kare kandi bikarinda kunanirwa gutunguranye.

Igenzura risanzwe rifasha abashoramari gukemura ibibazo bito byamashanyarazi mbere yuko biganisha kumuzingo mugufi, kwemeza imikorere ya moteri no kugabanya ibiciro byo gusana.

2. Kubungabunga neza

Kwikingira kuri moteri no gukoresha insinga ningirakamaro mugukumira amashanyarazi atateganijwe hamwe numuyoboro mugufi. Gufata neza ibikorwa byokwirinda bitanga ubunyangamugayo kandi bikarinda kwangirika. Ibikorwa by'ingenzi birimo:

Gukurikirana Imiterere

Koresha megohmmeters kugirango ugerageze rimwe na rimwe kurwanya insulasiyo, mubisanzwe ugamije indangagaciro ziri hejuru ya megohm 1 kugirango ukingire neza. Gusoma bike birwanya kwangirika, byerekana ko bikenewe gusanwa cyangwa gusimburwa.

Simbuza ibyangiritse

Niba ubugenzuzi bugaragaza ibyangiritse, byashongeshejwe, cyangwa byangirika-akenshi biterwa no guhangayikishwa nubushyuhe cyangwa imiti-isimbuza ibice byangiritse vuba. Kurugero, gusubiza inyuma moteri birashobora kuba nkenerwa mugihe umuyaga werekana kugabanuka gukomeye.

Kurinda ibyangiza ibidukikije

Koresha uruzitiro rwa moteri rufunze (urugero, IP55 cyangwa irenga) kugirango ukingire umuyaga uva mubushuhe, ibicurane, cyangwa amavuta ashobora kwangirika. Mu bidukikije bifite imiti myinshi y’imiti, nkamaduka yimashini, menya neza ko moteri zapimwe kugirango zirwanye imiti cyangwa zikoreshe ibishishwa birinda ibintu bigaragara.

Gahunda y'Ibizamini bisanzwe

Shyiramo ibizamini bya insulation muri gahunda isanzwe yo kubungabunga, cyane cyane kuri moteri ikora mubushyuhe bwinshi cyangwa ubushyuhe bwinshi, kugirango umenye kwangirika mbere yuko biganisha kumuzingo mugufi.

Kubungabunga neza neza birinda moteri yumuriro wamashanyarazi, ikarinda amakosa ashobora guhagarika ibikorwa cyangwa kwangiza ibice.

3. Kugenzura imikorere

Gukoresha moteri ya spindle mumipaka yabugenewe yamashanyarazi nubukanishi ningirakamaro mukurinda imiyoboro migufi iterwa no kurenza urugero cyangwa kurenza urugero. Gucunga neza imikorere ikora bigabanya imashanyarazi kandi ikarinda ibice bya sisitemu. Ibikorwa by'ingenzi birimo:

Irinde kurenza urugero

Huza imizigo yakazi kubushobozi bwa moteri kugirango wirinde gukabya gukabije. Kurugero, irinde gukoresha moteri yagenwe kuri 5 kW kumurimo uremereye nko guca ibinyomoro byimbitse, kuko ibi birashobora gushyushya umuyaga no gutesha agaciro insulation. Reba ibisobanuro bya moteri kugirango umenye neza ko imirimo ikwiye.

Shiraho VFDs neza

Menya neza ko ibinyabiziga bigenda bihindagurika byateguwe hamwe na voltage ikwiye, inshuro nyinshi, hamwe nihuta rya moteri. Igenamiterere rya VFD ritari ryo rishobora gutanga imbaraga za voltage cyangwa kurenza urugero, biganisha ku kwangirika kwizuba hamwe numuyoboro mugufi. Buri gihe usubiremo kandi uhindure ibipimo bya VFD kugirango uhuze nibyifuzo byabakozwe.

Gabanya Gutangira-Guhagarika Amagare

Mugabanye inshuro nyinshi gutangira-guhagarika inzinguzingo, zitanga ingendo zigihe gito zitera insulasiyo hamwe nu nsinga. Kuri porogaramu zisaba ibikorwa byigihe gito, tekereza gukoresha uburyo bworoshye-bwo gutangiza cyangwa VFDs hamwe nibiranga ibintu kugirango ugabanye inrush ningufu zamashanyarazi.

Mugucunga imikorere, abashoramari barashobora gukumira ingufu z'amashanyarazi zikabije, kugabanya ibyago byumuzunguruko mugufi no kongera igihe cya moteri.

4. Komeza ibidukikije bisukuye

Ibidukikije byangiza ibidukikije, nkumukungugu, ubushuhe, cyangwa ibicurane, birashobora kwinjira muri sisitemu ya mougirango hamenyekane ibibazo bishobora kuvuka mbere yuko byiyongera mumashanyarazi magufi. Kugenzura buri gihe bifasha kumenya ibimenyetso byambere byo kwambara, kwangirika, cyangwa guhuza bidakabije bishobora guhungabanya ubusugire bwamashanyarazi. Ibikorwa by'ingenzi birimo:

Koresha Abakusanya Umukungugu na Akayunguruzo

Shyiramo sisitemu yo gukusanya ivumbi cyangwa akayunguruzo ko mu kirere mubidukikije bikunda guhumeka ikirere, nko gukora ibyuma cyangwa ibikoresho byo gukora ibiti. Izi sisitemu zigabanya kwegeranya imyanda itwara ibintu, nkicyuma cyogosha, gishobora gutera imiyoboro migufi muguhuza imibonano.

Shyira mu bikorwa imigozi ifunze

Koresha moteri ifite ibipimo bikwiye byo kurinda Ingress (IP) (urugero, IP55 cyangwa IP65) kugirango wirinde ubushuhe, ubukonje, cyangwa amavuta yinjira. Mubushuhe bwinshi cyangwa ibidukikije bitose, menya neza ko uruzitiro rufunze neza kandi rugenzurwa buri gihe kugirango ubunyangamugayo.

Kugenzura Imiterere y'Ibihe

Komeza ubushyuhe butajegajega hamwe nubushyuhe ukoresheje sisitemu yo kurwanya ikirere, nka dehumidifiers cyangwa konderasi, kugirango ugabanye kwangirika kw’amazi. Kurugero, kugumana ubuhehere buri munsi ya 60% birashobora kugabanya ibyago byo guterwa nubushuhe bugufi.

Porotokole isanzwe

Shiraho gahunda isanzwe yo gukora isuku kugirango ukureho umukungugu, amavuta, cyangwa ubukonje hejuru yimodoka no mubice bikikije. Koresha ibikoresho byogusukura bidashobora kwangirika kandi wirinde gutera amazi mumashanyarazi kugirango wirinde impanuka.

Ibidukikije bisukuye bigabanya ibyago byo kwanduza imiyoboro ngufi iterwa no kwanduza, bikarinda imikorere ya moteri kandi yizewe.

5. Kugerageza Ibice Byateganijwe

Igeragezwa ryigihe cyibice byingenzi bya moteri, nkumuyaga, imiyoboro, hamwe n’amashanyarazi, bifasha kumenya ingaruka zishobora guterwa nigihe gito mbere yuko zitera kunanirwa. Ibikoresho byo gusuzuma bifasha kumenya hakiri kare ibibazo bishobora kuganisha kumashanyarazi. Ibikorwa by'ingenzi birimo:

Ikizamini

Koresha ibizamini byo kurwanya insulasiyo kugirango ukurikirane imiterere ya moteri, kugenzura ibimenyetso byangirika cyangwa imbaraga nke zishobora kwerekana imiyoboro migufi yegereje. Kora ibi bizamini mugihe gisanzwe, nka buri mezi 6, cyangwa nyuma yimpinduka zikomeye zikorwa.

Ikurikiranabikorwa

Koresha isesengura ryinyeganyeza kugirango umenye kwambara cyangwa kutaringaniza, bishobora gutera imihangayiko kandi biganisha ku kwangirika kwangiritse cyangwa guhuza. Simbuza imyenda yambarwa bidatinze kugirango wirinde kunyeganyega bigira uruhare mukuzunguruka.

Kugenzura Ihuza

Reba imiyoboro y'amashanyarazi hamwe na connexion kugirango urekure, ruswa, cyangwa ibimenyetso bya arcing ukoresheje ubugenzuzi bugaragara na multimetero. Komeza imiyoboro irekuye kandi usimbuze ibice byangiritse kugirango umenye neza ko bigenda neza.

Koresha Amashusho Yubushyuhe

Koresha kamera yerekana amashusho kugirango umenye ahantu hashyushye muri moteri, VFD, cyangwa insinga, zishobora kwerekana ingingo zirwanya cyane cyangwa ibihe bigufi byumuzunguruko. Gusikana ubushyuhe busanzwe birashobora gufata ibibazo mbere yuko byiyongera.

Igeragezwa ryibice byateganijwe ryemerera abashoramari gukemura byimazeyo intege nke, kwemeza ko moteri ikora neza kandi bikagabanya ingaruka ziterwa namashanyarazi.

Inyungu Zuzuye no Gushyira mu bikorwa

Mugushira mubikorwa ubu buryo bwiza-kugenzura buri gihe amashanyarazi, gufata neza insulasiyo, kugenzura imikorere, ibidukikije bisukuye, hamwe no gupima ibice byateganijwe - abashoramari barashobora gushyiraho ingamba zikomeye zo gukumira imiyoboro migufi y'amashanyarazi muri sisitemu ya moteri. Izi ngamba zikemura intandaro yumuzunguruko mugufi, nko kwangirika kwizuba, kurenza urugero, kwanduza, no guhangayika, mugihe biteza imbere sisitemu yigihe kirekire. Inyungu zirimo kugabanuka kumwanya muto, amafaranga yo gusana make, igihe cya moteri yongerewe, hamwe nibisobanuro bihoraho mubisabwa nka CNC gutunganya.

Kugira ngo ibyo bikorwa bishyirwe mubikorwa, suzuma intambwe zikurikira:

Tegura gahunda yo Kubungabunga : Kora gahunda irambuye yo kugenzura, kugerageza, no gukora isuku, bijyanye n'imikoreshereze ya moteri n'ibidukikije.

Shora mubikoresho byo gusuzuma : Koresha amatsinda yo kubungabunga hamwe na multimetero, megohmmeter, abasesengura vibrasiya, hamwe na kamera yerekana amashusho kugirango usuzume neza.

Gutoza Abakozi : Menya neza ko abatekinisiye bahuguwe muburyo bukwiye bwa VFD, gupima insulasiyo, no gucunga ibidukikije kugirango birinde amakosa mugihe cyo kuyitaho.

Komeza Ibice Byibikoresho : Gumana ibarura ryibintu byingenzi, nkibisimbuza guhinduranya, ibyuma, hamwe na kashe, kugirango ugabanye igihe cyo gusana mugihe cyo gusana.

Kurikirana uko ibidukikije byifashe : Koresha ibyuma bikurikirana kugirango ukurikirane ubushyuhe, ubushyuhe, n’umukungugu, urebe ko moteri ikora mubihe byiza.

Muguhuza ibyo bikorwa byiza mubikorwa bisanzwe, abashoramari barashobora kugabanya cyane ibyago byumuriro w'amashanyarazi mugufi, kwemeza ko moteri ya spindle itanga imikorere yizewe, umusaruro mwiza, hamwe nibikorwa bikora mugihe wirinze guhungabana bihenze.

Umwanzuro

Amashanyarazi magufi muri sisitemu ya moteri ya spindle yerekana iterabwoba ryicecekeye ariko rishobora kwangiza rishobora guhagarika ibikorwa, kwangiza ibice bikomeye, no guhungabanya ubuziranenge bwumusaruro. Bitewe nimpamvu nko kwangirika kwizuba, kurenza urugero no kurenza urugero, kwanduza nubushuhe, guhangayika no kunyeganyega, hamwe n’amashanyarazi mabi, ayo makosa arashobora kwiyongera vuba aramutse adakemuwe. Ingaruka - ubushyuhe bukabije bwa moteri, ibyangiritse, kwangirika gutunguranye, no kugabanya neza neza - birashobora gutera igihombo kinini cyamafaranga, gutinda kwumusaruro, no kugabanuka kwibicuruzwa, cyane cyane mubikorwa biterwa ninganda nka CNC. Ariko, mugusobanukirwa intandaro yumuzunguruko mugufi no gukomeza kuba maso kubimenyetso byo kuburira, nkibice byangiritse byumuzunguruko, impumuro yaka, imikorere ya moteri idahwitse, cyangwa ibicanwa bigaragara, abashoramari barashobora gufata ingamba zihuse kugirango bagabanye ingaruka.

Gushyira mu bikorwa ingamba zuzuye zo gukumira ni urufunguzo rwo kwemeza imikorere yizewe ya sisitemu ya moteri. Uburyo bwiza, burimo kugenzura amashanyarazi asanzwe, kubungabunga neza insulasiyo, kugenzura imikorere, kugenzura ibidukikije bisukuye, no kugerageza ibice byateganijwe, gukemura impamvu nyamukuru zitera imiyoboro migufi no gufasha kubungabunga ubusugire bwa sisitemu. Ubugenzuzi busanzwe ukoresheje ibikoresho nka megohmmeter hamwe nubushakashatsi bwumuriro birashobora gufata ibibazo hakiri kare, mugihe iboneza rya VFD hamwe nubuyobozi bukora akazi birinda kurenza urugero. Kugenzura ibidukikije, nk'uruzitiro rufunze hamwe no kuyungurura umukungugu, birinda kwanduza, no gufata neza imiyoboro hamwe n’ibihuza bigabanya imihangayiko. Izi ngamba ntizirinda gusa imiyoboro migufi ahubwo inongerera igihe cya moteri, kugabanya amafaranga yo kubungabunga, no kwemeza umusaruro uhoraho, mwiza.

Tekereza kuri sisitemu y'amashanyarazi ya moteri ya spindle nkumurongo wingenzi mubuzima bwawe: nkuko wakomeza witonze igice cyingenzi cyibikorwa remezo, ubwitonzi bwitondewe ningamba zifatika nibyingenzi kugirango wirinde kunanirwa no gukora neza. Mugushira imbere kuba maso, gutomora, no kubungabunga buri gihe, abashoramari barashobora kurinda sisitemu ya moteri ya spindle ingaruka zangiza zumuriro w'amashanyarazi mugufi, bigatuma umusaruro udahungabana, gukora neza, no kwizerwa igihe kirekire ndetse no mubisabwa cyane.

Ibibazo

Imiyoboro migufi y'amashanyarazi muri sisitemu ya moteri irashobora gutera ihungabana rikomeye, ariko gusobanukirwa uburyo bwo kubikumira no kubikemura birashobora kubika igihe, amafaranga, nubutunzi. Hasi, turasubiza ibibazo byabajijwe kenshi kubyerekeranye numuyoboro mugufi muri moteri ya spindle, dutanga ubuyobozi bufatika bwo gufasha abashoramari gukomeza kwizerwa kwa sisitemu no kugabanya ingaruka.

Ikibazo1: Ni kangahe nkwiye kugenzura sisitemu y'amashanyarazi ya spindle?
Sisitemu y'amashanyarazi ya moteri igomba kugenzurwa buri mezi 3-6 cyangwa nyuma yamasaha 500-1000 yo gukora, bitewe nubushobozi bwa moteri hamwe nubuyobozi bwabayikoze. Porogaramu-isabwa cyane, nkimashini ikomeza ya CNC, irashobora gusaba kugenzurwa kenshi, mugihe sisitemu-yoroheje ishobora gukurikiza gahunda idahwitse. Ubugenzuzi bugomba kubamo kugenzura insinga, itumanaho, hamwe na Drives za Frequency Drives (VFDs) kubimenyetso byerekana kwambara, kwangirika, cyangwa guhuza imiyoboro, ndetse no kugerageza kurwanya insulation hamwe na megohmmeter. Igenzura risanzwe rifasha kumenya ibibazo bishobora kuvuka hakiri kare, gukumira imiyoboro migufi no gukora neza.

Q2: Uruziga rugufi rushobora gukosorwa udasimbuye moteri?
Nibyo, ibibazo bito byumuzunguruko, nkumuyoboro udafunguye, ibyuma byangirika, cyangwa kwangirika kwicyiciro cya mbere, birashobora gusanwa akenshi bidasimbuye moteri yose. Kurugero, gukaza umurongo udafunguye, gusukura ruswa, cyangwa gusimbuza insinga zangiritse birashobora gukemura ikibazo. Mugihe habaye kwangirika kwimiterere yabantu, gusubiza ibice byihariye bya moteri irashobora kugarura imikorere. Nubwo bimeze bityo ariko, ibyangiritse bikabije, nkumuyaga watwitse cyangwa kunanirwa kwinshi, birashobora gukenera kubaka moteri yuzuye cyangwa kuyisimbuza, kuko gusana bidashobora kubahenze cyangwa byizewe. Kwihutira kwisuzumisha ukoresheje ibikoresho nka multimetero cyangwa amashusho yubushyuhe nibyingenzi kugirango umenye niba gusana bishoboka.

Q3: Niki gikoresho cyiza cyo kumenya imirongo migufi?
Ibikoresho byinshi byo kwisuzumisha bifite akamaro mukumenya imiyoboro migufi, ariko bibiri biragaragara ko byiringirwa:

Megohmmeter : Iki gikoresho gipima kurwanya insuline mu guhinduranya moteri no mu nsinga, bikagaragaza iyangirika cyangwa imbaraga nke zishobora kuganisha ku miyoboro migufi. Gusoma munsi ya megohm mubisanzwe byerekana ibibazo bishobora kwitabwaho byihuse.

Thermal Imager : Kamera yerekana amashusho yerekana ahantu hashyushye muri moteri, VFD, cyangwa insinga, zishobora kwerekana ingingo zirwanya imbaraga, arcing, cyangwa ibihe bigufi byumuzunguruko. Ahantu hashyushye akenshi habanziriza kwangirika kugaragara, bigatuma amashusho yumuriro ari meza kugirango tumenye hakiri kare.

Guhuza ibyo bikoresho hamwe nubugenzuzi bugaragara hamwe na cheque ya multimeter ya voltage na stabilite yubu itanga uburyo bwuzuye bwo kumenya ingaruka zumuzunguruko mugufi mbere yuko ziyongera.

Q4: Ese ibintu bidukikije bitera imiyoboro migufi?
Nibyo, ibidukikije bigira uruhare runini mumuzunguruko muguhungabanya amashanyarazi ya moteri. Ubushuhe buturuka ku butumburuke bukabije cyangwa kumeneka bikonje bigabanya ubukana bwokwirinda, bigatera inzira-yo kwihanganira ibintu bitemba. Umukungugu utwara ibintu, nkibishishwa byicyuma mubidukikije, birashobora guhuza amashanyarazi, bigatera inzira zitateganijwe. Imiti, nkamavuta cyangwa ibikoresho byogusukura, irashobora kwangiza insulation, kwerekana insinga no kongera ingaruka zumuzunguruko. Kurugero, moteri mu ruganda rutose cyangwa hafi ya sisitemu ikonje irashobora guhura nogusenyuka niba bidafunze neza. Kugira ngo ugabanye izo ngaruka, koresha uruzitiro rwa IP (urugero, IP55 cyangwa irenga), ushyire muyungurura ivumbi, kandi ukomeze ibidukikije bisukuye, bigenzurwa n’ikirere kugirango urinde moteri kwanduza.

Q5: Ese ibiyobora-disiki itagaragara cyane kubibazo byamashanyarazi?
Sisitemu ya disiki itaziguye, ikuraho imikandara ihuza moteri na spindle, irashobora kugabanya imihangayiko imwe nimwe itera ibibazo byamashanyarazi, nko kwangirika kwatewe no guhindagurika. Ariko, ntibakingiwe ingaruka zumuzunguruko. Moteri itwara ibinyabiziga iracyafite imbogamizi nko kwangirika kwinshi, kurenza urugero, kwanduza, hamwe nibibazo bifitanye isano na VFD, nka voltage spike cyangwa igenamiterere ridakwiye. Kurugero, ubuhehere cyangwa ivumbi birashobora gutesha agaciro insuline muri sisitemu itaziguye, kandi iboneza rya VFD bitari byo bishobora gutera amakosa arenze urugero. Nkigisubizo, ibiny

Ibi bibazo bitanga ubushishozi bufasha gufasha abashinzwe gukumira no gukemura imiyoboro migufi y'amashanyarazi muri sisitemu ya moteri. Mugushyiramo ubugenzuzi busanzwe, kubungabunga neza, no gucunga ibidukikije mubikorwa bisanzwe, urashobora kugabanya ingaruka zumurongo mugufi, kurinda ibikoresho bikomeye, kandi ukemeza imikorere ihamye mubisabwa.