Gusobanukirwa imirongo ngufi yamashanyarazi muri spindle moteri

Abategarugori moteri ni umutungo wa serivise nyinshi zinganda, utwara imashini za CNC, Lathe, nibindi bikoresho byo gusobanura hamwe nibikorwa bidahwema. Intangiriro yibikorwa byabo iri muburyo bwo gukora amashanyarazi bugoye, mugihe ikora neza, itanga imikorere idafite ikiruhuko. Ariko, imirongo ihindagurika-amashanyarazi yihishe - irashobora kwangiza gutekanya guceceka, biganisha ku gikorwa cya siteli, kwishyuza, kwangiza ibintu, cyangwa kunanirwa kwa sisitemu. Akenshi utamenyekanye kugeza igihe ibibazo birinda, imirongo ngufi irashobora gutera igihe gito no gusana, gahunda yo gutanga umusaruro. Muri iki kiganiro, tuzamwibiramo imirongo ngufi yamashanyarazi ari, impamvu zibaho mumashanyarazi, nuburyo bwo kubarinda gukomeza ibikoresho byawe neza kandi byizewe.

Umuzunguruko ngufi w'amashanyarazi ni uwuhe?

Umuzunguruko wamashanyarazi ubaho mugihe inzira idateganijwe yo kurwanya hasi yemerera iki gihe kirenze urugero kinyura mumashanyarazi ya spindle. Ibi birashobora kubaho mubikoresho bya moteri, insinga, cyangwa ibigize kugenzura nkibikoresho bitandukanye (vfds), bizenguruka umuzunguruko uteganijwe hanyuma ukandagira ibikorwa bisanzwe. Shushanya ubusitani bwera hamwe no gucuka: amazi (ubu) ahunga aho atagomba, kugabanya aho yerekeza no guteza akaduruvayo. Muri spindle moteri, imirongo migufi iganisha ku misozi mire mire, igabanuke yo gutakaza imbaraga, imikorere idahwitse, hamwe n'ibishobora kwangiza ibice bikomeye nko kuzunguruka, kwigana, cyangwa kwivuza.

Umuzunguruko mugufi ugaragara nkibitonyanga bitunguranye, abamenagura imizunguruko, gutwika impumuro, cyangwa hamwe nibishashi bigaragara. Ibi bibazo ntibibangamira gusa imikorere ya moteri ahubwo binashobora kwangirika burundu, biganisha ku gusana bihebuje no gusana umusaruro. Gusobanukirwa ubukanishi bw'umuzunguruko mugufi nintambwe yambere yo gusuzuma no kubabuza, guhera kumenya ibintu bitera aya mashanyarazi.

Itera imirongo ngufi y'amashanyarazi

Amashanyarazi magufi ya Spindle Motors aturuka ku guhuza amashanyarazi, ibidukikije, kandi akora. Kumenya iyo mpamvu ni ngombwa kugirango tumenye hakiri kare kandi bikumira neza, kubungabunga sisitemu yizewe no kugabanya igihe cyo hasi. Hasi, turashakisha impamvu zibanze imirero rugufi ibaho muri sisitemu ya moteri ya spindle.

1. Gutesha agaciro

Umuyaga no kwishongora muri spindle Motors yashizwemo ibikoresho byo kwigunga, nka enamel cyangwa polymer coatings, kugirango wirinde amashanyarazi adasanzwe hagati yubuso butwara neza. Igihe kirenze, iyi sanduku irashobora gutesha agaciro, gutera inzira mumirongo migufi. Ibintu bikurikira bigira uruhare mugutesha agaciro:

Imitiba myiza

Imikorere ikomeza, cyane cyane munsi yimizigo minini cyangwa muburyo bwihuse, bitanga ubushyuhe bwingenzi muri moteri. Kurugero, gukora moteri hejuru yubushyuhe bwayo (urugero, kurenga 60 ° C cyangwa 140 ° F) birashobora gutera ibikoresho byo kwikinisha kugirango bice, bishonge, cyangwa gutakaza imitungo yabo. Iyi ndwara zumuhanda zigabanya ubushishozi, zemerera insinga cyangwa umuyaga wegeranye, gukora inzira yo kurwanya hasi kubuza. Ibi bivamo umuzunguruko mugufi, biganisha ku bushyuhe bukabije, ubushyuhe budafite aho bukora, no gutwika. Porogaramu nk'inshingano zikomeye za CNC iremereye, aho moto y'abakora igihe kinini, ikunda cyane kuri iki kibazo.

Gusaza

Insulation isanzwe yangiritse mugihe gikwiye guhura nigihe kirekire kumashanyarazi na mashini. Nka moteri, ibikoresho byo kwigarurira bihinduka kandi bikunda gucika, cyane cyane muri sisitemu ishaje cyangwa abayoborwa na kenshi. Uku gusenyuka buhoro buhoro bigabanya ubushobozi bwo kwishyuza kugirango tubuze amashanyarazi, kongera ibyago byo kuzenguruka. Kurugero, moteri ikomeza gukoresha imyaka itari mike nta bigeragezo bishobora gukura amakosa mumibiri yacyo, biganisha ku kunanirwa gutunguranye.

Guhura n'imiti

Guhura nibikote, amavuta, cyangwa abakozi basukura bakunze gukoreshwa mubidukikije byinganda barashobora kwerekana ibikoresho byuburebire. Ibi bintu birashobora kwitwara kumiterere hamwe nibitekerezo, bituma bitesha agaciro cyangwa gushonga, gushyira insinga. Kurugero, mumaduka yimashini aho gutema ibintu byiganje, kubwimpanuka kuri iyi miti birashobora guca intege ibijyanye na moteri, gukora imiterere yimizunguruko ngufi. Ikidodo gikwiye kandi gihora cyo gukora isuku ni ngombwa kugirango dugabanye iki kibazo.

Iyo ibiganiro byananiranye, hako hahuka imirongo ngufi itanga ubushyuhe bukabije, bigatera ubwoba moteri kandi bishobora guteza kunanirwa byuzuye. Kwipimisha bisanzwe, ukoresheje ibikoresho nka megommeter, birashobora gufasha kwangirika hakiri kare no gukumira amakosa.

2. Kurenza urugero no gukabya

Gukora moteri ya spindle kurenza ubushobozi bwayo bwo amashanyarazi birashobora kurenga ibice byayo, biganisha ku muzungugufi. Kurenza urugero no guhangayikishwa no kwishinyagurira moteri no kwishishoza, gukora ibisabwa kumakosa yamashanyarazi. Inkunga z'ingenzi zirimo:

Imitwaro myinshi

Ibikorwa biremereye, nko gukata ibyuma cyangwa bikora byimbitse mubisabwa bya CNC, ongeraho gushushanya unyuze muri moteri. Ubu buryo bwo hejuru butanga ubushyuhe bukabije mumifuka, gucika intege no kongera amahirwe yimizunguruko ngufi. Kurugero, moteri yapimwe kuri 5 KW irashobora guharanira inyungu kugirango ikemure kugirango ikemure ibikorwa biremereye, biganisha ku kwikuramo amashanyarazi no kumashanyarazi.

Igenamiterere rya VFD

Imodoka ihindagurika (vfds) zikunze gukoreshwa muguhuza umuvuduko wa moteri na torque. Nyamara, byashyizweho vfds byagenwe VFD zirashobora gutanga voltage zirenze urugero cyangwa imitwe igezweho, ishimangira ibice byamashanyarazi. Kurugero, igenamiterere ryihuta ryihuse cyangwa igenamiterere rya voltage ridakwiye rishobora gutera inyororoka mu bihe byangiritse cyangwa gutwika umuyaga, biganisha ku muzungugufi. Guharanira vfd ibipimo bihuye nibisobanuro bya moteri ni ngombwa kugirango kubuza ibi bibazo.

Gutangira-guhagarika

Amagare yihuse ya moteri, ibisanzwe mubisabwa bisaba impinduka zikunze guhinduka cyangwa imikorere yigihe gito, ibikorwa, bitanga imigezi yihangana, itanga imigezi yihangana kwibasirwa no gushaka. Aba bakozi, cyangwa imigezi, kora imitwe y'akanya mu gihe cy'akanya ku bushyuhe no guhangayikishwa n'amashanyarazi, guca intege ibice bya moteri mugihe runaka. Inzigo zisubirwamo zishobora kuganisha ku byangiritse mu guhurizanya, kongera ibyago byo kuzenguruka.

Ibintu bikabije bitera gushyushya cyane mumigozi, yihutisha gutesha agaciro no gutera inzira mumirongo migufi. Mu bihe bikomeye, moteri irashobora guhura cyangwa guhagarika, bisaba gusana bihenze. Gukurikirana Gushushanya no kwemeza ko moteri ikora mu bushobozi bwayo ni ingamba zikomeye zo gukumira.

3. Kwanduza n'ubushuhe

Impamvu y'ibidukikije, nk'umukungugu, ubushuhe, cyangwa imiti, irashobora kwinjira mu nzu ya moteri kandi ikabangamira ubusugire bwayo, biganisha ku muzungu ngufi. Aba banduye batera inzira zinyuranye cyangwa bagutesha agaciro, kongera ibyago. INGINGO Z'INGENZI ZISHYIRA HANZE:

Ubuhehere

Ubushuhe bukabije, kumeneka cyane, cyangwa guhura namazi mubidukikije byinganda birashobora gushyiraho ubuhehere muri moteri. Amazi agabanya kurwanya ibijyanye no kurwanya umuyaga na terefone, akora inzira zo kurwanya hasi ziteza imbere imirongo ngufi. Kurugero, moteri ikorera muruganda ruhebuje cyangwa hafi ya sisitemu yubukonje irashobora gukusanya ubushuhe imbere yinzu yayo, biganisha kumashanyarazi. Ikidodo gikwiye na IP (urugero, IP55 cyangwa irenga) ni ngombwa kurinda imbaraga zubushuhe.

Umukungugu n'imyanda

Ibice bitwara neza, nk'ibiryo by'icyuma cyangwa umukungugu wa karubone, ushobora kwegeranya imbere muri moteri, cyane cyane mu bidukikije nk'amaduka y'imashini cyangwa ibikoresho byohanagura. Ibi bice birashobora guhuriza hamwe amashanyarazi, gushyiraho inzira zidateganijwe zivamo imirongo migufi. Kurugero, umukungugu wicyuma utuma ku muyaga urashobora gutera kuba hagati yubuso butwara neza, biganisha ku gutsindwa kw'aba moteri. Sisitemu yo gusukura na sisitemu yo kurwara irashobora gufasha kugabanya iyi mbaraga.

Amavuta cyangwa gukonjesha

Amazi nka peteroli cyangwa akonje, akenshi uboneka mubidukikije, birashobora guhitana umuyaga cyangwa ngorane, kugabanya imikoranire. Izi bintu birashobora kandi gutesha agaciro imitekerereze yububiko, bigatuma byoroshye gusenyuka. Kurugero, gusoza gukonjesha mumashini ya CNC birashobora gucengerera amazu ya moteri, kugabanya ibijyanye no kurwanya ibijyanye no kongera ingaruka mbi. Kugenzura ikimenyetso gikwiye no gukomeza ibidukikije bisukuye nibyingenzi kugirango birinde kwanduza amazi.

Kwanduza byihuse amashanyarazi, cyane cyane muri sisitemu ya moteri ifunze cyangwa idahwitse. Ubugenzuzi buri gihe hamwe nubugenzuzi bwibidukikije, nkumusazi wumukungugu kandi uruzinduko rufunze, ni ngombwa kugirango ukomeze ubusugire bwamashanyarazi.

4. Guhangayikishwa no kunyeganyega

Ibibazo bya mashini muri sisitemu ya moteri ya spindle birashobora gutanga umusanzu utaziguye mumirongo migufi mu kwangiza ibice byamashanyarazi. Izi ngaruka zirateshuka ku busumbuye bw'umubiri bw'umubiri, ubushishozi, cyangwa amasano, gukora ibisabwa kugira ngo amashanyarazi. Inkunga z'ingenzi zirimo:

Kunyeganyega

Ibikorwa byambarwa, pulleys idahuzagurika, cyangwa ibice bikubayeho bitabaye ibyago byo kurekura amashanyarazi cyangwa kwinjiza amashanyarazi. Igihe kirenze, ibi kunyeganyega bitera umuyaga cyangwa gukubitana, kwambara ubushishozi no kwerekana hejuru. Kurugero, moteri yibyatsi byatsinzwe irashobora kunyeganyega cyane, bigatuma mikoro yangiza imitsi kumugaragaro, biganisha ku muzungugufi.

Kwangirika kumubiri

Gukemura bidakwiye mugihe cyo kubungabunga, nko guta moteri cyangwa gukoresha imbaraga zikabije, zishobora kwangiza inkwi, terminal, cyangwa kwigana. Ingaruka zo hanze, nko kugongana nibintu biremereye, birashobora kandi guhindura ibice bigize moteri, byerekana ubuso butwara neza. Izi ndinga z'umubiri zitera intege nke ziyongera ibyago byo kuzenguruka mugihe cyo gukora.

Kwandika

Ibikorwa bidakwiye byongera imihangayiko ya moteri na stator ya moteri na stator, bigatera umuyaga cyangwa kunyeganyega cyane. Uyu mutwe urashobora kwambara ibijyanye cyangwa gutera insinga kugirango uhure, bikaviramo imirongo ngufi. Kubyarana no kwinubira cyane cyane mugusaba byihuta, aho nibibazo bito byoroshya.

Guhangayikishwa na Mechanical bigabanya ibice byamashanyarazi, bitera inzira yimizunguruko bigufi kandi bigatera imyitwarire idahwitse, nkimbaraga zo gukaza cyangwa moteri. Kubungabunga buri gihe ibigize imashini no gukurikirana ibirungo birashobora gufasha kubuza ibyo bibazo.

5. Amashanyarazi mabi

Amasezerano arekuye, arumiwe, cyangwa amashanyarazi adakwiye muri moteri cyangwa sisitemu yo kugenzura irashobora guteza ingingo zo kurwanya imisozi iganisha ku gushika cyangwa kuzenguruka. Ibi bibazo byo guhuza birabangamira ibintu bisanzwe byubu, kongera ibyago byamakosa. INGINGO Z'INGENZI ZISHYIRA HANZE:

IGITANGAZA

Kunyeganyega bivuye kuri moteri cyangwa kwishyiriraho bidakwiye birashobora kurekura amahuza, bigatera guhuza rimwe na rimwe. Ibi biratera kubyara ubushyuhe no kubakwa, bishobora kwangiza cyangwa gukora imirongo ngufi. Kurugero, terminal itarekuye mumuzunguruko muremure ushobora kuba arc inshuro nyinshi, biganisha ku maguru yamenyereye n'amashanyarazi.

Ruswa

Guhura nubushuhe, imiti, cyangwa ibidukikije byisukuye birashobora guturika hamwe nabahuza, kugabanya imigendekere yabo no gukora ingingo zo kurwanya cyane. RORSIONIONION irashobora kandi kumenyekanisha inzira zabakurikirana hagati ya terefone, yongera ibyago byo kuzenguruka. Kurugero, moteri mu kigo cyo ku nkombe zifite ubushuhe bukabije birashobora guhura na kanseri, biganisha ku makosa y'amashanyarazi.

Wiring

Ingano yangiritse cyangwa idashyizwe mubikorwa muri moteri cyangwa igenzura irashobora kongera kurwanya amashanyarazi, bigatuma ubushyuhe bwo kubaka no gushimangira. Kurugero, insinga zacitse cyangwa insinga zidacogora zirashobora gukonjesha mugihe cyo gukora, gucika intege no guteza imbere imirongo ngufi. Imikorere iboneye hamwe nubugenzuzi busanzwe nibyingenzi kugirango kubuza ibi bibazo.

Amasezerano mabi y'amashanyarazi akora inzira zituje, ziganisha ku gushika, kwishyuza, hamwe n'umuzunguruko ngufi ushobora kwangiza moteri kandi zihagarika ibikorwa. Kugenzura neza, guhuza ibicuruzwa bidafite umutekano binyuze mu kwishyiriraho no kubungabunga ni ngombwa kugirango sisitemu yizewe.

Mugusobanukirwa ibi bitera-ibitera intangarugero, birenze urugero, kwanduza nubushuhe, guhangayika no kunyeganyega, kandi abashinzwe amashanyarazi birashobora gushyira mubikorwa ingamba zo gukumira. Ubugenzuzi buri gihe, igenzura ryiza, igenzura ryibidukikije, no kubungabunga ibikoresho bya mashini kandi byamashanyarazi birashobora kugabanya cyane gahunda zigihe gito, kureba imikorere yizewe ya sisitemu ya moteri ya spindle no kugabanya igihe gito.

Ibimenyetso byumuzunguruko ngufi wamashanyarazi muri spinde moteri

Kumenya imirongo ngufi yamashanyarazi muri sisitemu ya moteri ya spindle hakiri kare ningirakamaro kugirango ikumire ibyangiritse cyane, gusana bihenze, no hasi. Umuzunguruko mugufi ubaho mugihe inzira yo kurwanya itarangwamo itazwi yemerera iki gihe kirenze urugero gutemba, guhungabanya ibikorwa bisanzwe kandi birashoboka ko byatsinzwe. Kumenya ibimenyetso byo kuburira bituma abashoramari bakora ibikorwa byihuse, kugabanya ingaruka no kubungabunga sisitemu yizewe. Hasi, turasobanura ibipimo byingenzi byerekana imirongo ngufi muri sisitemu ya moteri ya spindle, asobanura ibigo byabo nibisobanuro kugirango bifashe gutabara igihe.

1. Kunywa umuhanda cyangwa fus

Kimwe mubimenyetso byihuse kandi bigaragara byumuzunguruko bigufi ni ugutsinda kenshi abo mu bazunguruko cyangwa kuvuza fus muri sisitemu y'amashanyarazi. Ibi bikoresho byo kurinda byateguwe kugirango bihagarike imbaraga mugihe ubungubu bukabije, nkuko bibaye mugihe gito. Umuzunguruko mugufi utera inzira yo kurwanya hasi, bigatera kwiyongera kurubu zirenze imipaka isanzwe ikora. Kurugero, moteri yapimwe kuri amps 10 irashobora gushushanya cyane mugihe gito, gitera uwo munwa cyangwa fuse kugirango urinde sisitemu kurenza urugero cyangwa umuriro. Mugihe ubu buryo bubuza ibyangiritse, inshuro nyinshi fus ihindagurika yerekana amashanyarazi yihishe asaba iperereza ako kanya. Abakora bagomba kugenzura ibibi, imiyoboro itarekuye, cyangwa kwanduza muri moteri kugirango imenye intandaro no gukumira ibisubizo.

2. Gutwika impumuro cyangwa ibara

Umunuko utandukanye waka cyangwa ugaragara neza kubice bigize moteri - nko gukubita umuburango, terminal, cyangwa ubushishozi - ni ikimenyetso cyerekana umuzunguruko mugufi. Ibi bimenyetso biva mubushyuhe bukabije byakozwe mu kubakwa cyangwa kugenzurwa butemewe binyuze munzira yo kurwanya hasi. Kurugero, mugihe ibisumiza birananirana kandi insinga zizahuza, hatangajwe n'umuzunguruko hafunguwe ubushyuhe bwaho bushobora gutwika cyangwa gushonga. Ibi birashobora kugaragara nkigihuha cyaka, bisa no gutwika plastiki cyangwa reberi, cyangwa nkuko bigaragarira cyangwa byijimye kumyanda ya moteri cyangwa guhagarika terming. Ibi bimenyetso byerekana imihangayiko ikabije amashanyarazi no kubakwa, bishobora kuganisha ku kunanirwa kw'abamoteri niba bidasubije vuba. Ubugenzuzi bwihuse no gusana ni ngombwa kugirango wirinde ibyangiritse cyangwa ibyago byumutekano, nkumuriro wamashanyarazi.

3. Imikorere idahwitse

Umuzunguruko mugufi uhungabanya amashanyarazi asanzwe muri moteri, biganisha ku gikorwa kidahuye kandi kidateganijwe. Ibimenyetso bisanzwe byimikorere idahwitse birimo:

Gitunguranye rpm cyangwa kwiyongera

Umuzunguruko mugufi urashobora gutera gutanga amashanyarazi atabigenewe, bikavamo ihindagurika ritunguranye mu muvuduko wa spindle. Kurugero, imashini ya CNC irashobora gutera ibitonyanga bitunguranye muri rpm mugihe cyo gukora, guteshukamo guca burundu no gutanga ibice bifite inenge.

Idahwitse torque

Urugendo rudahuye rushobora kuganisha kuri Torque idahwitse, bigatuma spindele irwanira kubungabunga imbaraga zihamye. Ibi nibibazo cyane mubisabwa bisabwa kugenzura neza, nko gusya cyangwa gucukura, aho hakunze guhura nibishobora gutuma bigabanijwe bitagereranywa cyangwa ibiganiro.

Ahantu hatunguranye

Umuzunguruko ukabije urashobora gutuma moteri ihagarara mu buryo butunguranye, nkuko amashanyarazi ahumura amashanyarazi. Ibi birashobora guhagarika umusaruro no gusaba gutabara mu maboko kugirango usubiremo cyangwa gusana sisitemu.

Ibi bikoresho byimikorere bigira ingaruka kuburyo bugaragara, cyane cyane mubikorwa byukuri nkibikoresho bya CNC, biganisha ku bice bifite inenge, imyanda ifite inenge, kandi irakora. Abakora bagomba gukurikirana inzira ya moto kandi bagakora iperereza ku budahangazi nkibimenyetso byumuzunguruko mugufi.

4. Ibishishwa cyangwa kubakwa

Kubaho kw'ibishishwa bigaragara cyangwa amashanyarazi hafi ya moteri cyangwa ihinduka yabyo (VFD) ni ikimenyetso gikomeye kandi kidashidikanywaho cyumuzunguruko mugufi. ITSING ibaho mugihe isimbuka ryambukiranya icyuho hagati yabatwara bagaragara, akenshi kubera insuji yananiwe cyangwa amasano arekuye. Kurugero, insinga zangiritse cyangwa gutezi agaciro muri moteri zishobora kwemerera arc hagati yumuyaga cyangwa kuri terminal, itanga ibishishwa byiza cyangwa umuriro. Ibi bintu biteye akaga cyane, nkuko byerekana amakosa akomeye y'amashanyarazi kandi atera ibyago byo kurwara cyangwa andikwa kwangirika ku moteri n'ibidukikije. Kugera birashobora kandi kugaragara muri sisitemu ya VFD cyangwa igenzura niba imizunguruko ngufi ikwirakwizwa mukarere k'amashanyarazi. Guhagarika byihuse no kugenzura neza birasabwa kumenya no gusana amakosa, kubungabunga umutekano w'abakozi n'ibikoresho.

Ingaruka n'intambwe ikurikira

Ibi bimenyetso bisimbana cyangwa fus, gutwika impumuro, imikorere ya moteri idahwitse, nibishishwa cyangwa bitera-bikaba-bibasiye amabendera adutiwe byihuse. Kwirengagiza birashobora kuganisha ku kunanirwa kw'abakinnyi, amashanyarazi, cyangwa igihe gito, cyane cyane mu buryo bw'inganda moteri iteye ubwoba ku musaruro. Kugira ngo ukemure ibyo bimenyetso, abakora bagomba:

Kora ubugenzuzi bwihuse

Koresha ibikoresho byo gusuzuma nkibisekuru cyangwa ibizamini byo kurwanya ibizamini kugirango urebe imirongo ngufi, yibanda ku myanda, terminal, no guhuza.

Funga sisitemu

Niba ibishangusi, gushika, cyangwa gutwika impumuro igaragara, imbaraga zo guhita kugirango wirinde izindi zangiza cyangwa ingaruka z'umutekano.

Gukora abatekinisiye babishoboye

Amashanyarazi asaba ubuhanga bwo gusuzuma no gusana, cyane cyane muri sisitemu igoye nka moteri ya spindle.

Ongera usuzume ibintu

Suzuma niba urenze, igenamiterere rya VFD, cyangwa ibintu bishingiye ku bidukikije nkubushuhe cyangwa kwanduza byagize uruhare mukarere gato.

Mugukomeza kuba maso kuri ibi bimenyetso no gusubiza vuba, abakora barashobora kwirinda amakosa mato amashanyarazi yiyongera. Kubungabunga buri gihe, harimo no kwipimisha ibidukikije, kugenzura ibidukikije, nibikorwa byiza bya moto, ni ngombwa kugirango ugabanye ibyago byo kuzenguruka igihe gito no kureba imikorere yizewe ya sisitemu ya moteri ya spindle.

Ingaruka zo Kuzenguruka Amashanyarazi

Imirongo ngufi yamashanyarazi muri sisitemu ya moteri ya spindle nikibazo gikomeye gishobora gutera ibikorwa bikomeye, imari, nimikorere. Aya makosa ahungabanya amashanyarazi asanzwe, atera iki gihe kirenze urugero kinyura munzira zidateganijwe, zishobora kwangiza ibice, gutanga umusaruro, no kumvikana ubuziranenge. Gusobanukirwa ingaruka zigera kure zuzunguruko ngufi ningirakamaro mu gushyira imbere ingamba zo gukumira no kwemeza ko sisitemu ya moteri ya spindle. Hasi, turasobanura ingaruka zibanze zumuzunguruko ngufi w'amashanyarazi, ugaragaza ingaruka zabo ku bikoresho, ibikorwa, ndetse n'imikorere ya sisitemu muri rusange.

1. Moteri yuzuye

Umuzunguruko mugufi utera inzira yo kurwanya hasi yemerera iki gihe kirenze urugero gutemba mu myandaro n'ibigize, bitera ubushyuhe bukomeye. Uku kwishimira birashobora kugira ingaruka nyinshi zangiza:

Gutesha agaciro

Ubushyuhe bukabije bwihutisha gusenyuka kw'ibikoresho byo kwibikwa ku myanda, bigatuma bacika, gushonga, cyangwa gutakaza imirire yabo. Ibi birenze urugero rwumuzunguruko mugufi, gushiraho ibitekerezo byiyongera kwangiza. Kurugero, moteri ikora kubushyuhe burenze urugero rwayo (urugero: 60 ° C cyangwa 140 ° F) Birashoboka ko byatsinzwe byihuse, biganisha ku makosa y'amashanyarazi.

Kubyara kwambara

Ubushyuhe bukabije burashobora gutesha agaciro ibihumyo, byongera guterana no kwambara. Ibi birashobora gushishikarizwa kubyara, bikatangiza imihangayiko no kunyeganyega bikomeza guhungabanya imikorere ya moteri.

Kunanirwa kw'abamoteri

Kumererwa cyane birashobora gutera kunanirwa kwa moteri, nko gutwika amazi cyangwa ibice byafashwe, bitanga moteri idashoboka. Ibi bigabanya cyane moteri yuburyo bwa moteri kandi bisaba gusana vuba cyangwa gusimburwa.

Kurenza urugero kubera imizunguguke ngufi ntabwo yangiza moteri gusa ahubwo yongera ibiyobyabwenge kandi ikanagira ingaruka zumutekano, nkumuriro wamashanyarazi, gukora kunera.

2. Ibyangiritse

Urujya n'uruza rukabije rwatewe n'umuzunguruko mugufi karashobora kwangiza cyane amashanyarazi ya moteri na ganini, biganisha ku gusana bihebuje cyangwa gusimburwa. Ingaruka z'ingenzi zirimo:

Umuyaga wangiritse

Umuzunguruko mugufi akenshi utwika cyangwa ushonga umuyaga wa moteri, kuko ubu buryo butagenzuwe butera ubushyuhe bukabije bwaho. Ibi byangiritse birashobora guhindura umuyaga udakora, bisaba gusubira inyuma cyangwa gusimbuza moteri yuzuye.

Kunanirwa kw'abasuhuza

Intangaruji yo kurinda umuyaga no kwinuba cyane cyane imirongo ngufi, nkubushyuhe no gushinga imitungo yayo ikingira. Iyo ibisumiza bimaze kunanirwa, moteri ikunda amakosa yo kwigarurira.

Vfd ibyangiritse

Imodoka ihindagurika (vfds), igenzura umuvuduko wa moteri na torque, irashobora kandi kugira ingaruka kumizungu ngufi. Imitwe ikabije cyangwa voltage irashobora kwangiza ibice vfd, nka transistors cyangwa ubushobozi, biganisha ku gusana byihuse cyangwa gusimburwa. Kurugero, umuzenguruko mugufi muri moteri birashobora gukwirakwiza VFD, bigatera amashanyarazi-mashanyarazi.

Kwiyubaka byuzuye

Mu bihe bikomeye, ibyangiritse ku muzungu bigufi birashobora gukenera kubaka moto yuzuye, birimo gusimbuza umuyaga, kwinjiza, nibindi bigize ingaruka. Iki nigikorwa kitwara igihe kandi gihenze, kigira ingaruka zikomeye ingengo yimari.

Ibikorwa byubukungu byangiritse bishimangira akamaro ko gukumira imirongo ngufi binyuze mu kubungabunga buri gihe no gukora neza.

3. Imbwa itunguranye

Umuzunguruko mugufi urashobora gukora moto mu buryo butunguranye, biganisha ku matara atunguranye ihungabana kandi yongera ibiciro byibikorwa. Ingaruka zirimo:

Umusaruro

Iyo moteri ya spindle yananiwe kubera umuzunguruko mugufi, imirongo yumusaruro, nkabo mu mazi ya CNC cyangwa gukora, baza guhagarara. Ibi birashobora kuganisha ku kubura igihe ntarengwa, gutinda gutanga, no kubakiriya batanyuzwe.

Gusana byihutirwa

Kubwira umuzunguruko mugufi akenshi bisaba gutabara byihuse nabatekinisiye bahanga, bishobora kuba bikubiyemo guhagarika ibice byo gusimbuza, kugarura moteri, cyangwa gusimbuza ibice byangiritse. Izo nama zihutirwa ziraryohe kandi zitwara igihe, cyane cyane niba ibice by'ibicuruzwa bitaboneka byoroshye.

Kwiyongera

Kumanuka ntabwo bitera gusa amafaranga yo gusana ahubwo binatanga umusaruro utaziguye, nko gutakaza umusaruro, amasaha y'ikirenga kubakozi, nibihano byo gutinda gutegeka. Mu nganda zinyuze hejuru, ndetse n'amasaha make yo gutaha bishobora kuvamo igihombo cyimari gikomeye.

Kugabanya igihe cyo gutaha bisaba ingamba zifatika, nko kugenzura buri gihe no gukomeza kubara ibice binini byibikoresho, kugirango bikemure byihuse amashanyarazi.

4. Kugabanuka neza

Umuzunguruko mugufi utuma gutanga amashanyarazi adahuye kuri moteri ya spindle, biganisha ku mikorere idahwitse bitenganywa neza, cyane cyane kubisabwa bisaba ukuri. Ingaruka zirimo:

Imikorere idahwitse

Umuzunguruko mugufi urashobora gutera kugabanuka gutunguranye cyangwa gukaza muri rpm, ibisohoka bituje, cyangwa moteri itunguranye. Izi ndunduro zihungabanya ubushobozi bwa spindle kugirango zibungabunge umuvuduko n'imbaraga zihamye, unenga imirimo yo kumenya neza nka CNC imashini cyangwa ahisha.

Gukata kwudahuje

Mubikorwa nkibintu bya CNC, imikorere idahwitse ya moteri idahwitse, ubuso butaringaniye, cyangwa gutandukana muburyo bwa gahunda. Ibi biganisha ku bice bifite inenge byananiwe guhura no kwihanganira cyangwa kwisobanura, bisaba ibisubizo cyangwa gukuraho.

Ubutaka buke burangiye

Igikorwa kidahungabanye kidahungabanye kirashobora gutera igikoresho cyo kuganira cyangwa gutema bidasanzwe, bivamo ubuso bubi cyangwa budahuye burangira. Ibi nibibazo cyane munganda nka aerospace cyangwa inganda zikora, aho irangira ireme ryingenzi.

Imyanda

Ibice bifite inenge hamwe nibikoresho byabitswe kubera kugabanya neza ibiciro byumusaruro no gutangiza imyanda, bitera imbere inyungu.

Yagabanije ubusobanuro ntabwo bigira ingaruka gusa ubuziranenge ariko nanone bwangiza ibikorwa bishingiye ku bisohoka bihamye, bihanitse byimazeyo, gukora ingwate ngufi yumuzunguruko.

Ingaruka nini no kugabanya

Ingaruka zumuzunguruko ngufi w'amashanyarazi - moteri yuzuye, ibice byangiritse, igihe cyituje, kandi cyagabanije agaciro - kwerekana akamaro ko gukumira no gutahura hakiri kare. Ibi bibazo birashobora kwibasirwa, biganisha ku gusanwa, kubyara umusaruro igihe kirekire, kandi ubwiza bwibicuruzwa bitenganye, byose byanze imikorere myiza no kunguka. Guhuza izi ngaruka, abakora bagomba:

Kora ubugenzuzi busanzwe

Koresha ibikoresho nkibizamini byo kurwanya ibizamini hamwe no gutekereza ku mutima kugirango umenye ibimenyetso byambere byamashanyarazi, nkibibazo byangiritse cyangwa bikabije.

Menya neza ko moteri

Gukora moteri muburyo bwazo kugirango wirinde kurenza urugero hamwe nibihe birenga biganisha kumuzunguruko mugufi.

Gushyira mu bikorwa igenzura ry'ibidukikije

Koresha ibikoresho bifunze, uburyo bwo hejuru bwo hejuru, hamwe no guhumeka neza kugirango birinde motors kuva mubushuhe, umukungugu, no kwanduza imiti.

Komeza ibice bya mashini

Buri gihe ugenzure kandi usimbuze imitwe yambarwa, guhuza pulleys, hamwe no guhuza umutekano kugirango ugabanye imihangayiko no kunyeganyega.

Gariyamoshi Abatekinisiye

Menya neza ko abakozi bashinzwe kubungabunga bahuguwe kumenya no gukemura amakosa yamashanyarazi vuba kandi neza.

Mugukemura intandaro yumuzunguruko mugufi no gukomeza kuba maso kubimenyetso byabo, abakora birashobora kugabanya cyane ibyago byizi ngaruka. Uburyo bukora bwo kubungabunga, ihujwe nubuyobozi bukwiye no gucunga ibidukikije, bituma imikorere yizewe ya sisitemu ya moteri ya spindle, kugabanya igihe cya moteri ya spindle, kugabanya igihe cya moteri ya spindle, kugabanya igihe cyo gutangiza moto, kugabanya ibiciro byo gusana, no gukomeza ibiciro byo gusana muburyo bukomeye.

Imyitozo myiza yo gukumira imirongo ngufi yamashanyarazi

Irinde imirongo ngufi yamashanyarazi muri sisitemu ya moteri ya spindle ni ngombwa mugushingira kubikorwa, kugabanya igihe gito, no gukomeza ibisohoka byinshi. Imirongo ngufi, yatewe nibintu nkibintu byo gutesha agaciro, kurengana, kwanduza, guhangayikishwa nabi, no guhuza amahuza, birashobora gutuma ibintu byangiritse cyane, kubikorwa byangiritse, nibikorwa byangiritse. Mugushyira mubikorwa kubungabunga neza, gushiraho neza, hamwe nubugenzuzi bukora bwibidukikije, abakora birashobora kugabanya cyane ibyago byo kuzenguruka no kuzamura sisitemu ya sisitemu yo kuzamura. Hasi, dusobanura imikorere myiza yo gukumira imirongo ngufi yamashanyarazi, itanga ingamba zo kurinda sisitemu ya moteri ya spindle.

1. Ubugenzuzi buringaniye

Ubugenzuzi bwa Stoutine bukomeye bwo kumenya ibibazo bishobora kuba mbere yo kwiyongera mumirongo migufi. Kugenzura bisanzwe bifasha kumenya ibimenyetso byambere byo kwambara, ruswa, cyangwa amasano bidatinze bishobora guhungabanya ubusugire bwa moteri. Ibikorwa by'ingenzi birimo:

Kugenzura intoki na terefone

Suzuma inkwi, ibirungo byanyuma, hamwe no guhuza ibimenyetso byo guca intege, ruswa, cyangwa kurekura kubera kunyeganyega cyangwa kwaguka. Ihuza rirekuye cyangwa ryangiritse rirashobora guteza ingingo zo kurwanya imisozi iganisha ku gushika cyangwa kuzenguruka.

Reba ibice bitandukanye (vfds)

Menya neza ko VFD ikora neza kandi idafite ibimenyetso byo kwishyurwa cyane, ibice byambara, cyangwa amashanyarazi. Kugenzura VFD insinga nigenamiterere kugirango umenye neza ibikoresho bya moteri.

Koresha ibikoresho byo gusuzuma

Koresha imiyoboro yo gupima voltage no gutuza, kwemeza ko baguma mu mipaka ya moteri. Abafatanyabikorwa barwanya inkeri (Megohmmeters) birashobora kandi gukoreshwa mugusuzuma imiterere yumuyaga no kumenya kwangirika hakiri kare. Gukora aya mahugurwa buri mezi 3-6, cyangwa ukurikije amasaha yo gukora, afasha gufata ibibazo hakiri kare kandi bikabuza kunanirwa gutunguranye.

Ubugenzuzi buri gihe butuma abakora kugirango bakemure amakosa mato mbere yuko baganisha kumuzunguruko mugufi, bushingira kubikorwa bihamye moteri no kugabanya ibiciro byo gusana.

2. Kubungabunga neza

Ibitekerezo kuri moteri na Wiring nibyingenzi mu gukumira amashanyarazi atamenyerejwe hamwe n'umuzunguruko mugufi. Gufata neza insulation bituma ubunyangamugayo bwayo no kurengera gutesha agaciro. Ibikorwa by'ingenzi birimo:

Gukurikirana imiterere yo kugenzura

Koresha kuri Megohmmeters kugeza igihe cyo kurwanya ibizamini, mubisanzwe bigamije indangagaciro ziri hejuru ya 1 Megohm kuba insuma ryiza. Ibisomwa bike byo kurwanya kwangirika, kwerekana ko ari ngombwa gusana cyangwa gusimburwa.

Gusimbuza insulation yangiritse

Niba ubugenzuzi bwerekana ko yacitse, yashongeshejwe, cyangwa yangiritse - akenshi iterwa n'imihangayiko yubushyuhe cyangwa imiti igaragara-gusimbuza imiti-gusimbuza ibice byibasiwe bidatinze. Kurugero, gusubiramo moteri birashobora kuba ngombwa niba umuyaga ugaragaza ko ushikamye.

Rinda Ibyangiritse Ibidukikije

Koresha ibikoresho bya moteri bifunze (urugero, IP55 cyangwa hejuru) kugirango ngabo ipamba kuva mubushuhe, gukonjesha, cyangwa amavuta ashobora gutanga insulation. Mubidukikije hamwe nubuvuzi bwinshi, nkamaduka yimashini, menya neza ko moteri yashyizwe ahagaragara yo kurwanya imiti cyangwa gukoresha aho ari gukingira kubice bifatika.

Teganya kwipimisha bisanzwe

Shira ibizamini byo kwipimisha muri gahunda yo kubungabunga bisanzwe, cyane cyane kuri moteri ikora mubushyuhe bwinshi cyangwa ubuhemu-buke, kugirango ugaragaze nabi mbere yuko biganisha kumuzunguruko mugufi.

Kubungabunga igenzura ryiza birinda ubusugire bwa moteri, gukumira amakosa ashobora guhungabanya ibikorwa cyangwa ibice byangiritse.

3. Kugenzura ibihe bikora

Gukora moteri ya spinde moteri mumashanyarazi yateguwe ningirakamaro mu gukumira imirongo ngufi iterwa no kurengana cyangwa birenze urugero. Gucunga neza ibihe byimikorere bigabanya imihangayiko y'amashanyarazi no kurengera ibice bya sisitemu. Ibikorwa by'ingenzi birimo:

Irinde kurenza urugero

Guhuza ibikorwa kubushobozi bwa moteri kugirango wirinde gushushanya gukabije. Kurugero, irinde gukoresha moteri yapimwe kuri 5 kubikorwa biremereye nkimikorere iremereye, kuko ibi bishobora kurengana umuyaga no gutobora. Baza moteri ibisobanuro kugirango habeho ibikorwa bikwiye.

Kugena vfd neza

Menya neza ko ibinyabiziga bihuriweho byateguwe na voltage iboneye, inshuro, hamwe nibikorwa byihuta kuri moteri. Igenamiterere rya VFD ridashobora gutanga spike cyangwa irenga, biganisha ku byangiritse hamwe n'umuzunguruko ngufi. Gusubiramo buri gihe no muri kalibrate ibipimo bya VFD kugirango bihuze nibisabwa.

Imipaka yo gutangira-guhagarika inzinguzingo

Mugabanye inzengu zatangiye-guhagarika imple, zitanga imigezi yihangana ko guhangayikishwa no gushaka. Kubisabwa bisaba imikorere yigihe gito, tekereza ukoresheje uburyo bworoshye-bwo gutangira cyangwa vfds hamwe nibiranga ikigereranyo kugirango ugabanye imigezi hamwe namashanyarazi.

Mugucunga ibisabwa, abakora barashobora gukumira imihangayiko ikabije, kugabanya ibyago byumuzunguruko bigufi no kugeza kure yubuzima.

4. Komeza ibidukikije bisukuye

Abanduye ibidukikije, nk'umukungugu, ubushuhe, cyangwa bukonje, barashobora gucengerera moteri no gushyiraho uburyo bwo guhagarika imirongo migufi mu kugabanya ihohoterwa rishingiye ku rwego rwo kugabanya cyangwa kubeshya amashanyarazi. Kugumana ibidukikije bisukuye ni ngombwa mu kurinda ibice by'imodoka. Ibikorwa by'ingenzi birimo:

Koresha abakusanzura na muyunguruzi

Shyiramo sisitemu yo gukusanya ivumbi cyangwa muyungurura ikirere bikunze guhumeka ikirere, nko gukora isharika cyangwa ibikoresho byo gukora ibiti. Izi sisitemu zigabanya kwegeranya imyanda iyobora, nk'ibiti by'ibyuma, ibyo bishobora gutera imirongo ngufi ku bitekerezo bitangaje.

Gushyira mu bikorwa urusaku

Koresha moteri hamwe no kurindwa no kuringaniza ingwate (IP) (urugero, ip55 cyangwa ip65) kugirango wirinde ubushuhe, gukonjesha, cyangwa peteroli. Mu rwego rwo hejuru cyangwa ibidukikije bitose, menya neza ko zifunze cyane kandi zigasuzumwa buri gihe kugirango zinyangamugayo.

Kugenzura imiterere y'ikirere

Komeza ubushyuhe buhamye nubushuhe ukoresheje sisitemu yo kugenzura ikirere, nka dehumifiers cyangwa ikonjesha, kugirango igabanye imihindagurikire yubushuhe. Kurugero, kubika ubushyuhe buri munsi ya 60% birashobora kugabanya ibyago byumuzunguruko ukabije.

Protocole isanzwe

Shiraho gahunda yo gukora isuku kugirango ikureho umukungugu, amavuta, cyangwa gukonjesha kuva hejuru ya moteri nibice bikikije. Koresha ibikoresho byogusukura bitari bibi kandi birinda gutera amazi ku bice bigize moteri kugirango wirinde kwangirika kubwimpanuka.

Ibidukikije bisukuye bigabanya ibyago byo kwanduza imirongo migufi, kubungabunga imikorere y'amashanyarazi no kwizerwa.

5. Ibizamini byateganijwe

Ibigeragezo byingenzi byimikorere byingenzi, nko kwikorera, gufata amashanyarazi, bifasha kumenya ingaruka zigihe gito mbere yuko batera gutsindwa. Ibikoresho byo gusuzuma Gushoboza kumenya hakiri kare ibibazo bishobora gutera amakosa yamashanyarazi. Ibikorwa by'ingenzi birimo:

Ikizamini cyangiza

Koresha ibizamini byo kurwanya ibijyanye no gukurikirana imiterere yumuyaga, kugenzura ibimenyetso byo gutesha agaciro cyangwa kurwanya bike bishobora kwerekana ko bizategekwa imirongo ngufi. Kora ibi bizamini mugihe gisanzwe, nka buri mezi 6, cyangwa nyuma yimpinduka zikomeye.

Gukurikirana

Koresha isesengura rya Vibration kugirango umenyeshe cyangwa ubusumbane, bushobora gutera imihangayiko kandi bigatuma habaho kwangiza cyangwa guhuza. Simbuza ibyambarwa bidatinze kugirango wirinde kunyeganyega kugira ngo tugire imirongo ngufi.

Kugenzura Ihuza

Reba amashanyarazi n'abahuza kurekura, ruswa, cyangwa ibimenyetso bisohoka ukoresheje ubugenzuzi bugaragara hamwe nimbeho. Gukomera gusana no gusimbuza ibice byangirika kugirango hakemuke.

Koresha amashusho yubushyuhe

Koresha kamera yubushyuhe kugirango umenye ibibanza bishyushye muri moteri, vfd, cyangwa insinga, bishobora kwerekana ingingo zo kurwanya imisozi cyangwa hakiri kare. Impano zisanzwe zubushyuhe zirashobora gufata ibibazo mbere yo kwiyongera.

Ibizamini bigize ibice byateganijwe bituma abakora kugirango bakemure neza intege nke, bakemeza ko moteri bakora byimazeyo kandi bagagabanya ibyago by'amashanyarazi.

Inyungu zuzuye no kubishyira mubikorwa

Mugushyira mu bikorwa ibyo bikorwa byiza - Ubugenzuzi bw'amashanyarazi, bukwiye bwo gufata neza, kugenzurwa n'ibidukikije bisukuye, kandi abakoresha bigize uruhare runini mu gukumira imirongo ngufi y'amashanyarazi muri sisitemu ya moteri ya Spindle. Izi ngamba zerekana intandaro yumuzunguruko mugufi, nko gukwirakwiza ibihugu, kwanduza, no guhangayikishwa na gakoranishi, mugihe utezimbere gahunda ndende. Inyungu zirimo amafaranga yo hasi, yo gusana, yaguye moteri yubuzima, kandi ubusobanuro buhoraho mubisabwa nkibikoresho bya CNC.

Kugirango dushyire mubikorwa mubikorwa, suzuma intambwe zikurikira:

Gutegura gahunda yo kubungabunga : Kora gahunda irambuye yo kugenzura, kwipimisha, no gukora isuku, bihujwe no gukoresha moteri nibidukikije.

Shora mubikoresho byo gusuzuma : Ahantu ho kubungabunga imiyoboro hamwe nibisimba, Megommeters, gusesengura ingendo, hamwe na kamera yubushyuhe kugirango ushobore gusuzugura neza.

Abakozi bahugura : Menya neza ko abatekinisiye bahuguwe muburyo bukwiye bwa VFD, ibizamini byubukuru, hamwe nubuyobozi bwibidukikije kugirango birinde amakosa mugihe cyo kubungabunga.

Komeza ibice by'ibikoresho : Komeza kubara ibice bikabije, nko gusimbuza ibihuha, kwivuza, na kashe, kugirango ugabanye igihe mugihe cyo gusana.

Kurikirana ibihe bishinzwe ibidukikije : Koresha sensor gukurikirana ubushuhe, ubushyuhe, n'umukororora, kwemeza moteri ikorera mubihe byiza.

Muguhuza ibyo bikorwa byiza mubikorwa bisanzwe, abakora barashobora kugabanya cyane ibyago byo kuzenguruka amashanyarazi, bakemeza ko sisitemu ya spindle itanga imikorere yizewe, ibisohoka byinshi, no gukora neza mugihe wirinda guhungabana bihenze.

Umwanzuro

Imirongo ngufi yamashanyarazi muri sisitemu ya moteri ya spindle igereranya iterabwoba ricecetse ariko rishobora guteza akaga rishobora guhungabanya ibikorwa, kwangiza ibikorwa bikomeye, byangiza ibintu bifatika. Gutwarwa nibintu nkibishushanyo mbonera, kurenza urugero no kurengana, guhungabana kwamashanyarazi, n'amashanyarazi mabi, ayo makosa arashobora kwiyongera iyo asigaye adatinze. Ingaruka - moteri yuzuye, ibice byangiritse, igihe cyituje, kandi kigabanya ubukene bukomeye, gishobora gutuma umuntu akemurwa, kandi agabanuka kwibiza, cyane cyane inganda ziterwa no guterwa na CNC nka CNC. Ariko, mugusobanukirwa intandaro yimizunguruko ngufi no gukomeza kuba maso kubimenyetso byo kuburira, nko gutwika imigabane yaka, imikorere idahwitse, cyangwa ibishishwa bitagaragara, cyangwa ibishishwa bigaragara, cyangwa abakora bigaragara, cyangwa abakora bagaragara, cyangwa abakora bagaragara, cyangwa abashoramari barashobora gufata ingamba zo kugabanya ingaruka.

Gushyira mu bikorwa ingamba zuzuye ni urufunguzo rwo kwemeza imikorere yizewe ya sisitemu ya moteri ya spindle. Imyitozo myiza, harimo n'ubugenzuzi busanzwe bw'amashanyarazi, uburyo bukwiye bwo kubungabunga amashanyarazi, kugenzurwa n'ibidukikije bisukuye, kandi bikaba bigamije kwipimisha ibice bisukuye kandi bifasha gukomeza ubunyangamugayo. Ubugenzuzi busanzwe bukoresha ibikoresho nka Megohmmeter hamwe namashusho yubushyuhe arashobora gufata ibibazo hakiri kare, mugihe iboneza rya VFD hamwe na VFD iboneza hamwe nubuyobozi bwakazi burinda kurenga. Igenzura ry'ibidukikije, nk'imigozi ifunze n'umukungugu, irinde umwanda, kandi kubungabunga kwivuza no guhuza kugabanya imihangayiko. Izi ngamba ntizirinda gusa imirongo migufi gusa ahubwo ikagura kandi ubuzima bwa moteri, kugabanya ibiciro byo gufatanya, no kwemeza ibisohoka bihamye, byimbitse.

Tekereza kuri moteri yawe ya spindle nkubuzima bwingenzi kubikorwa byawe: nkuko wagumya kwitondera ibikorwa remezo, hafashijwe nibyiciro byitondewe, ingamba zifatika ningirakamaro kugirango wirinde gutsindwa no gukumira imikorere. Mugushyira imbere, gusobanukana, no kubungabunga buri gihe, abakora barashobora kurinda sisitemu ya moteri ya spindle irwanya ingaruka zigufi zumuzunguruko wamashanyarazi, kugirango umusaruro utabishaka, imikorere idahwitse, kandi yizewe cyane kubisabwa.

Ibibazo

Imirongo ngufi yamashanyarazi muri sisitemu ya moteri ya spindle irashobora gutera ikibazo gikomeye, ariko kumva uburyo wakwirinda no kubabwira birashobora kuzigama igihe, amafaranga, nubutunzi. Hasi, dusubiza ibibazo bikunze kubazwa kubyerekeye imirongo migufi muri moteri ya spindle, itanga ubuyobozi bufatika bwo gufasha abakoresha gukomeza gahunda yizewe no kugabanya ingaruka.

Q1: Ni kangahe nkwiye kugenzura sisitemu ya spindle ya spindle?
Kuzenguruka moteri yamashanyarazi bigomba kugenzurwa buri mezi 3-6 cyangwa nyuma yamasaha ya 500-1,000, bitewe nuburemere bwa moteri hamwe nubuyobozi bwabakora. Porogaramu isaba cyane, nka CNC ikomeje, irashobora gusaba cheque nyinshi, mugihe imisoro yoroheje ishobora gukurikiza gahunda idahwitse. Ubugenzuzi bugomba kubamo kugenzura inkwi, incamake, hamwe n'imikino ihindagurika (vfds) kubimenyetso byo kwambara, ruswa, cyangwa amasano, cyangwa kwipimisha, ndetse no kwipimisha ibizamini hamwe na Megohmmeter. Ubugenzuzi buri gihe bufasha kumenya ibibazo byambere, birinda imirongo ngufi no kureba imikorere ihamye.

Q2: Umuzunguruko ngufi urashobora gukosorwa udasimbuye moteri?
Nibyo, ibibazo bito bigufi byumuzunguruko, nkumuhuza urekuye, terminals yangirika, cyangwa gutesha agaciro hakiri kare, birashobora gusanwa bidasubirwaho hasohoye moteri yose. Kurugero, gukomera kurambika, gusukura ruswa, cyangwa gusimbuza inzitizi zangiritse birashobora gukemura ikibazo. Mugihe cyangiritse kubijyanye no kwangirika, gusubiramo ibice byihariye byumuvuduko wa moteri birashobora kugarura imikorere. Ariko, kwangirika gukabije, nko kunanirwa gutwikwa cyangwa kunanirwa kwinshi, birashobora gukenera kwiyubaka byuzuye cyangwa gusimburwa, nkuko gusana bishobora kuba bidafite agaciro cyangwa kwizerwa. Gutanga kwipimisha ukoresheje ibikoresho nkibihumbi cyangwa ibishushanyo mbonera byijimye ni ngombwa kugirango ugena niba gusana bishoboka.

Q3: Niki gikoresho cyiza cyo kumenya imirongo ngufi?
Ibikoresho byinshi byo gusuzuma ni byiza gutahura imirongo ngufi, ariko bibiri bigaragara kubwizerwa bwabo:

Megohmmeter : Iki gipimo gipima kurwanya ibigo bya moteri no kubyinginga, kumenya gutesha agaciro cyangwa kurwanya bike bishobora gutera imirongo migufi. Gusoma munsi ya 1 Megohm mubisanzwe byerekana ibibazo bishobora gusaba byimazeyo.

Ubushyuhe bwa Thermal : Kamera yamashusho yerekana ahantu hashyushye muri moteri, VFD, cyangwa Whing, ishobora kwerekana ingingo zo kurwanya imisozi miremire, zibakishijwe hakiri kare. Ibibanza bishyushye bikunze kubanza kwangirika kugaragara, gukora imyumvire myiza yo kumenya hakiri kare.

Guhuza ibi bikoresho bifite ubugenzuzi bugaragara hamwe na mulpetictions cheque ya voltage kandi ihamye igaburira uburyo bworoshye bwo kumenya ingaruka zigihe gito mbere yo kwiyongera.

Q4: Ibintu bidukikije bitera imirongo ngufi?
Nibyo, ibintu byibidukikije bigira uruhare runini mumitsi migufi ubangamira ubusugire bwa moteri. Ubushuhe buva mu bushuhe bukabije cyangwa kunyeganyega bigabanya kurwanya ibiganiro, bigatuma inzira zo kurwanya hasi kugirango zitemba. Umukungugu utwara neza, nk'igikorwa c'icyuma mu bidukikije, birashobora kurakaza amashanyarazi, bigatera inzira ziteganijwe. Imiti, Nka amavuta cyangwa abakozi bashinzwe isuku, barashobora kwishinyagurira, gushyira insinga kandi byongera ingaruka mbi. Kurugero, moteri muruganda ruhebuje cyangwa hafi ya sisitemu yubukonje irashobora guhura nibibazo bifunze niba bidafunze neza. Guhuza izi ngaruka, koresha uruzitiro rwa IP (urugero, IP55 cyangwa hejuru), ushyireho ibidukikije bisukuye, kandi ukomeze ibidukikije bisukuye, bifite imihindagurikire y'ikirere kugira ngo birinde moteri kwanduza.

Q5: Ese imitwe idakwiye itazindutse idakunda ibibazo by'amashanyarazi?
Sisitemu-yometseho sisitemu, ikuraho umukandara muguhuza moteri kuri spind kuri spindle, irashobora kugabanya imihangayiko zimwe na zimwe zamashanyarazi zitera ibibazo by'amashanyarazi, nko kunyereza ibitekerezo. Ariko, ntabwo bakingiwe imizigo migufi yumuzunguruko. Motors-moteri ya disiki iracyahura nibibazo nko gutesha agaciro, kurengana, kwanduza, no kwanduza VFD, nkibibazo bijyanye na voltage cyangwa igenamigambi ridakwiye. Kurugero, ubuhehere cyangwa umukungugu urashobora guturika kwikinisha muri sisitemu yo kuyobora-disciem, kandi ibishushanyo bya Vfd birashobora gutera amakosa menshi. Nkigisubizo, spinds-zitwara neza zisaba kuba maso, harimo ubugenzuzi busanzwe, ibizamini byo kwipimisha, hamwe nubugenzuzi bwibidukikije, gukumira imirongo ngufi yamashanyarazi kandi ikareba ibikorwa byizewe.

Ibi bibazo bitanga ubushishozi bukoreshwa kugirango bufashe abakora no gukemura amashanyarazi magufi yamashanyarazi muri sisitemu ya moteri ya spindle. Mugushiraho ubugenzuzi busanzwe, kubungabunga neza, no gucunga ibidukikije mubikorwa bisanzwe, urashobora kugabanya ingaruka zumuzunguruko ngufi, kurinda ibikoresho bikomeye, kandi urebe ko ibikorwa bihoraho mugusaba ibyifuzo.