Impamvu Abaguzi bahitamo nabi CNC Spindle: Igitabo cyo Guhitamo

Impamvu Abaguzi bahitamo nabi CNC Spindle: Igisubizo cyihuse

Amakosa menshi yo guhitamo CNC spindle atangira mbere yuko umuguzi agereranya ibirango. Ikibazo mubisanzwe nuko porogaramu itasobanuwe neza bihagije. Abaguzi batangirana numutwe wihariye nka kW, RPM ntarengwa, ubwoko bukonje, cyangwa igiciro, hanyuma ugerageze gukora inzira yo gutunganya ihuye na spindle bahisemo.

Uburyo bwiza ni ikinyuranyo: gusobanura ibikoresho, imikorere, diameter ikata, gukora RPM, bisabwa torque, cycle yumurimo, interineti yimashini, gukomera kwimashini, Z-axis yishyurwa, sisitemu y'amashanyarazi, hamwe nibikorwa byambere. Noneho hitamo spindle ihuye nibisabwa.

Ihame ryo gutoranya: Gusaba → gukata → gukora RPM → torque / umutwaro → cycle cycle → igikoresho cyibikoresho → imashini ikwiranye → amashanyarazi akwiranye nakazi. Ntugahindure uru rutonde uhitamo kuzunguruka mbere hanyuma ubyemeze nyuma.

Saba icyifuzo cya CNC Spindle

Impamvu guhitamo CNC Spindle bigenda nabi

Cataloge ya spindle ituma ibintu bimwe byoroshye kugereranya: imbaraga za moteri, RPM ntarengwa, diameter yumubiri, igikoresho cyibikoresho, uburyo bwo gukonjesha, nigiciro. Ibi ni ingirakamaro, ariko ntibisobanura ibyangombwa byose bisabwa.

Abaguzi babiri barashobora kugura spindle imwe ya 2.2 kW kandi bafite ibisubizo bitandukanye rwose kuko umwe arimo gushushanya inkwi akoresheje akantu gato mugihe undi arimo gukata aluminium nigikoresho kinini kumuvuduko muke wo gukora. Spindle ikwiye iterwa nibikorwa, ntabwo ari izina ryizina gusa.

• Guhitamo kuri kilo ntarengwa aho kuba torque yo gukata RPM nyayo

• Guhitamo na RPM ntarengwa aho gukoresha ibikorwa byihuta byingirakamaro

• Guhitamo kumazina yibintu udasobanuye gukata diameter no gukata gusezerana

• Kwirengagiza ikadiri yimashini, kuzunguruka, na Z-axis yishyurwa

• Guhitamo ER, ISO, BT, cyangwa HSK nyuma ya spindle aho kuva kubikorwa byakazi

• Dufate ko gusimbuza spindle birahuye kuko imbaraga na RPM bisa

• Kugura ATC kuko byumvikana neza nubwo mugihe ibikorwa byo gukora bidasobanura neza ibikoresho byikora

Tangira urupapuro rusaba mbere yo kureba kuri Spindles

Uburyo bwo gutoranya umwuga butangirana no gusobanura ibikorwa bisanzwe bigoye imashini igomba gukora. 'Gukora ibiti, ' 'aluminium, ' cyangwa 'Router ya CNC ' ntabwo yihariye bihagije.

1. Hitamo kubikoresho na Cutter hamwe

Ihuzagurika risanzwe nukuvuga ko ibiti bikenera RPM ndende, aluminium ikenera RPM iringaniye hamwe na torque, naho ibyuma bikenera umuriro. Nibyerekezo byingirakamaro, ariko biragutse cyane kubunini bwa spindle. Gukata diameter hamwe ningamba zo gutunganya birashobora guhindura ibisabwa cyane.

2. Huza imbaraga, Torque, Umuvuduko wagenwe, n'umuvuduko ntarengwa

Imbaraga na torque bigomba gusuzumwa kuri RPM aho igikoresho kizaca. Umuzenguruko ufite imbaraga nini zishusho ntushobora gutanga urumuri rumwe murwego rwihuta.

Isano:

Torque (N · m) = 9550 × Imbaraga (kW) ÷ Umuvuduko (RPM)

Koresha imbaraga ziboneka mubyukuri. Ntukibwire ko umutwe wa kilo uboneka kuri buri RPM.

Ikigereranyo cyihuta Ntabwo ari kimwe nkumuvuduko ntarengwa

Ntarengwa RPM nigisenge cyihuta. Umuvuduko ukabije cyangwa nominal ufasha gusobanura aho moteri ikorera kandi igomba gusomwa nimbaraga / torque curve. Niba imashini igabanije cyane kuri 8,000–12,000 RPM, imyitwarire ya spindle mururwo rwego ifite agaciro karenze 24.000 RPM.

Gereranya Ibihe bikomeza kandi byigihe kimwe-Kuri-Kuri

Impapuro zimwe zinganda zinganda zitandukanya inshingano zihoraho kandi zigihe gito. Ntugereranye umusaruro umwe utanga amasoko mugihe kimwe nundi mutanga amasoko ahoraho nkaho imibare ihwanye.

3. Hitamo Idirishya Ryiza rya RPM, Ntabwo ari RPM Yisumbuye

Spindle ikwiye ikenera urwego rwingirakamaro rwuzuza umuvuduko nyawo wo kugabanya ibikoresho byawe. Umubare ntarengwa wa 24.000 cyangwa 30.000 RPM ufite agaciro gake niba imirimo myinshi ibaye munsi yuwo muvuduko kandi spindle idafite umuriro ukenewe cyangwa ubushobozi bwumuriro uhari.

• Andika RPM isanzwe kuri buri muryango wingenzi.

• Menya ibintu bisanzwe byo guca RPM, ntabwo biri hejuru cyane.

• Reba niba uwakoze spindle asobanura byibuze umuvuduko wogukora.

• Reba imbaraga / torque imyitwarire ukoresheje intera yagenewe RPM.

• Ntuhitemo uruziga cyane cyane kuko rufite umuvuduko mwinshi ntarengwa inzira yawe izakoresha gake.

4. Hitamo igikoresho cya Interineti uhereye kuri Cutter na Workflow

Igikoresho cyibikoresho bigomba guhitamo mbere yicyitegererezo cyanyuma. Ihindura ingano ya shank ikoreshwa, igikoresho gikomeye, igikoresho kiboneka, imashini isiba, kwikora, igihe cyo guhindura ibikoresho, hamwe nibikoresho byo gusimbuza.

5. Menya neza ko Imashini ishobora gukoresha Spindle wahisemo

Umuzunguruko ntushobora kwishyura gantry yoroheje, Z-axis idakomeye, umusozi mubi, ibikoresho birenze urugero, cyangwa sisitemu idahagije. Imbaraga nyinshi za spindle zirashobora kwerekana gusa imashini igarukira.

Reba Uburemere bwa Spindle hamwe na Z-Axis Kwishura

Ubwinshi bwa spindle bugira ingaruka ku kwihuta, gufata feri, gutwara imitwaro kuri Z-axis, imbaraga za gantry, hamwe n ibahasha yo gukata iboneka. Emeza uburemere bwa spindle, diameter yumubiri, uburebure muri rusange, hagati yububasha, aho uhagarara, icyerekezo gihuza, hamwe nibikoresho byahinduwe aho bikenewe.

6. Hitamo MTC cyangwa ATC mubikorwa byo gukora

Guhindura ibikoresho byikora ningirakamaro mugihe akazi kenshi gasaba ibikoresho byinshi kandi imashini irashobora kungukirwa nimpinduka zikora. Ntabwo ihita ihinduka neza kuri buri mashini.

7. Kugenzura VFD no Guhuza Amashanyarazi Mbere yo Gutumiza

Imashini ikwiranye na tekinike irashobora kuba kugura nabi niba idahuye nububiko bwamashanyarazi. Emeza amakuru nyayo ya moteri mbere yo gutumiza.

• Ikigereranyo cya voltage hamwe nubu

• Imbaraga zinjiza ziboneka kuri mashini

• Shingiro / igipimo cyinshyi ninshuro ntarengwa

• Spindle pole iboneza aho bikenewe

• Guhuza VFD cyangwa gutwara

• Uburyo bwihuta bwo gutegeka: analog, PWM, Modbus / RS485, fieldbus, cyangwa ubundi bugenzuzi

• Encoder cyangwa icyerekezo ibitekerezo aho bikenewe

• Umuhuza, insinga, hasi, hamwe na EMC ibisabwa

Amategeko yo gusimbuza: ntuzigere ufata spindles ebyiri zifite imbaraga zimwe kandi RPM ntarengwa irashobora gukoresha ibipimo bimwe bya VFD.

8. Sobanura icyifuzo gisabwa mbere yo kwishyura neza

Kwiruka, kwihanganira gukomera, kuringaniza imbaraga, ubwiza bwibikoresho, hamwe nimyitwarire yubushyuhe, ariko urwego rusabwa rushingiye kubisabwa. Utubuto duto, gushushanya neza, kurangiza neza, cyangwa akazi ka aluminiyumu birashobora kuba byoroshye kuruta gukora ibiti bisanzwe.

Mugihe umwirondoro wa runout ufite akamaro, baza, aho bapimwe - icyuma kizunguruka, icyegeranyo, umurongo wikizamini, cyangwa igikoresho cyibikoresho - hamwe nuburebure bwa metero. Urunigi rwuzuye:

Uruziga ruzunguruka interface Imigaragarire → igikoresho ibikoresho → gukusanya / gukubita tool igikoresho cyo gukata point ingingo yo gukata nyayo

Agaciro gato ka spindle gashobora kudashobora kwishyura uwangiritse, icyuma cyanduye, ibikoresho birebire byasohotse, imashini yoroheje, cyangwa imashini idahwitse.

9. Huza Inshingano Yumukoro hamwe nibidukikije bikora

Spindle imwe irashobora kuba ikwiranye nigihe gito cyigihe gito kandi ntigikwiranye nigihe kirekire cyumusaruro uhoraho niba inshingano zahawe cyangwa uburyo bwo kwishyiriraho bidahuye nibisabwa. Sobanura gahunda yo gukora mbere yo gupima spindle.

• Amasaha kumunsi nibisanzwe byigihe cyigihe

• Gukomeza guca igihe hamwe nigihe cyubusa

• Ubushyuhe bwibidukikije hamwe nuburyo bwo kuzitira

• Umukungugu, imitobe, ibicu bikonje, ubushuhe, cyangwa kwanduza

• Niba spindle igomba gukora igihe kirekire kuri munsi-ntarengwa ya RPM

Uburyo bwo gukonjesha ni kimwe muri iki cyemezo, ariko gukonjesha bigomba gutoranywa mubikorwa bikora ndetse ninshingano - ntibifatwa nkikigereranyo cyoroshye 'ikirere n’amazi '.

10. Koresha Ubwoko bwimashini kugirango ugabanye icyerekezo cya spindle

Ibimenyetso 10 Bisanzwe Ugiye Guhitamo Ikosa rya CNC

Ikosa 1: Wahisemo kilo mbere yo gusobanura Cutter

Hatabayeho gukata diameter, ingano ya shank, gukora RPM no kugabanya gusezerana, icyemezo cyingufu nticyuzuye.

Ikosa 2: Ntarengwa RPM Nimpamvu nyamukuru yo guhitamo kwawe

Spindle igera kumuvuduko mwinshi ntarengwa irashobora guhuzwa nabi nurwego rwa RPM aho inzira ikenera torque.

Ikosa rya 3: Urimo Guhitamo Izina ryibikoresho wenyine

'Kuri aluminium ' ntabwo aribisabwa byuzuye. Igikoresho cyo kurangiza mm 3 hamwe nigikoresho kinini gikonjesha gishyiraho spindle zitandukanye hamwe nibisabwa imashini.

Ikosa rya 4: Ntabwo Wigeze Ugenzura Z-Axis Yishura

Ubwinshi bwinyongera bwa spindle irashobora kugabanya kwihuta, kongera imitwaro yimiterere, no guhindura imikorere yimashini.

Ikosa rya 5: Imigaragarire y'Ibikoresho Nibitekerezo

Spindle igomba guhuza igikoresho nyacyo cyibidukikije, ntiguhatire iduka gusimbuza ibikoresho byingirakamaro nta mpamvu.

Ikosa 6: Urakeka ko ATC ihita izamurwa

ATC ifite agaciro mugihe ibikoresho-bihindura automatike itezimbere akazi. Bitabaye ibyo, yongeraho sisitemu igoye idashobora kunoza akazi nyirizina.

Ikosa 7: Urateganya gukoresha VFD iriho utabanje kugenzura

Umuvuduko, ikigezweho, inshuro, uburyo bwo kugenzura hamwe nibipimo bya moteri birashobora gutandukana no hagati ya spindles hamwe numutwe usobanutse.

Ikosa 8: Urimo Kugereranya Imibare Yiruka idafite Ibipimo

Umubare wuzuye kuri taper ntushobora kugereranwa neza nagaciro gapimwe kurwego rwibikoresho. Umwanya wo gupima hamwe no gupima uburebure.

Ikosa 9: Spindle Ingano Yumurimo Ukabije Umwe-Akazi

Ingano ya spindle ikikije umusaruro usanzwe usabwa, hanyuma urebe niba rimwe na rimwe ibintu bidasanzwe bishobora gukemurwa nibikoresho bitandukanye cyangwa ibipimo bitandukanye.

Ikosa 10: Ntushobora gusobanura Impamvu iyi Spindle ihuye neza kuruta icyitegererezo gikurikira

Niba guhitamo bidashobora kuba bifite ishingiro bivuye mubisabwa, kugura biracyasobanuwe neza aho gutwarwa nibikorwa.

Intambwe 7-Intambwe CNC Guhitamo Ibikorwa

Intambwe ya 1: Sobanura imikorere igoye cyane

Andika ibikoresho, imikorere, gukata, RPM, ibiryo, ubujyakuzimu / ubugari bwo gukata, intego nziza, hamwe nigihe giteganijwe.

Intambwe ya 2: Sobanura Imigaragarire nu bikoresho

Hitamo ingano ya shank isabwa hanyuma uhitemo niba intoki za ER cyangwa sisitemu yo gufata ibyuma ikwiye.

Intambwe ya 3: Sobanura umuvuduko wakazi nibisabwa Torque

Menya imikorere isanzwe ya RPM hanyuma usuzume imbaraga / torque kuri uwo muvuduko kuruta kugereranya RPM yonyine.

Intambwe ya 4: Reba Imiterere yimashini

Emeza misa ya spindle, gushiraho, Z-axis yishyurwa, gantry gukomera, ingendo, ibikoresho birenga, hamwe na serivisi ihari.

Intambwe ya 5: Reba guhuza amashanyarazi no kugenzura

Emeza voltage, ikigezweho, inshuro, VFD / Drive, uburyo bwihuta-bwateganijwe, ibikoresho byo gutanga ibitekerezo, hamwe no guhuza umugenzuzi.

Intambwe ya 6: Sobanura inshingano, Icyerekezo, nibidukikije

Kugaragaza igihe cya buri munsi, ibikorwa bikomeza / burigihe, ibikorwa byanduye, bisabwa kwiruka / kurangiza, hamwe nimbogamizi zijyanye nubushyuhe.

Intambwe 7: Emeza icyitegererezo cyatanzwe

Mbere yo gusubiramo gahunda cyangwa OEM irekura, wemeze iboneza rya spindle muburyo bwimashini ihagarariye aho ifatika. Andika ibyagezweho, imyitwarire ya RPM, kunyeganyega, ubushyuhe bwubushyuhe, kurangiza hejuru, hamwe nibikorwa bihamye munsi yumurimo wagenewe.

CNC Spindle Guhitamo Kugenzura Urutonde rwa RFQs

Ohereza gusaba kwawe guhuza Spindle

Nigute wasuzuma Zhong Hua Jiang Spindle kumashini yawe

Koresha porogaramu imwe-yambere mugihe usuzuma Zhong Hua Jiang spindle. Ntuhitemo icyitegererezo gusa kuberako imbaraga zayo, RPM, diameter yumubiri, cyangwa igikoresho cyibikoresho bisa nkibindi bizunguruka.

Tanga amakuru yo gusaba hejuru hanyuma ubaze icyitegererezo cyubu nubuhanga bwa tekiniki. Kugenzura urwego rwa RPM rukora, imbaraga / torque amakuru aboneka kuri moderi, voltage / ikigezweho / inshuro, igikoresho cyibikoresho, ibipimo byumubiri, uburemere, kwishyiriraho, ibisabwa VFD, ibisabwa byo gukonjesha, nibisobanuro byose bifatika kuri mashini yawe.

Ku mushinga wo gusimbuza, tanga kandi izina ryumwimerere rya spindle, amafoto, ibipimo byerekana, guhuza / amakuru ya kabili, moderi ya VFD ihari, ibikoresho byifashishwa, nimpamvu yo kubisimbuza. Ibi bigabanya ibyago byo kugura spindle idafite amashanyarazi cyangwa imashini idahuye.

Kubona Icyifuzo cya CNC Spindle Icyifuzo

Ibibazo Kubijyanye no gutoranya CNC

Nigute nahitamo neza CNC spindle?

Tangira ukoresheje imashini. Sobanura ibikoresho, umurambararo wa diametre, gukora RPM, kugabanya umutwaro, uruzinduko rwakazi, igikoresho cyibikoresho, imashini idakabije, uburemere bwibipimo, sisitemu y'amashanyarazi, hamwe nakazi. Noneho hitamo spindle urwego rukoreshwa rukora ruhuye nibisabwa.

Nkeneye imbaraga zingana iki?

Nta kwaduka kwisi yose kubintu cyangwa ubunini bwa mashini. Imbaraga zigomba kurebwa hamwe na torque ikora RPM ikora, ubunini bwa cutter, ubujyakuzimu / ubugari bwo gukata, igipimo cyibiryo, ukwezi kwakazi, hamwe no gukomera kwimashini.

Ese RPM yo hejuru ihora ari nziza kuri CNC spindle?

Oya. RPM yo hejuru ni ingirakamaro gusa mugihe ibikoresho nibikorwa bikenewe. A spindle igera kumuvuduko mwinshi ntarengwa irashobora kuba amahitamo mabi niba porogaramu isaba umuriro mwinshi kumuvuduko muke wakazi.

Nakagombye guhitamo spindle ishingiye ku biti, aluminium, cyangwa ibyuma?

Ibikoresho ni intangiriro gusa. Sobanura kandi gukata diameter, imikorere yo gutunganya, gukata gusezerana, RPM, kugaburira, ibikoresho byifashishwa, hamwe no gukomera kwimashini. Porogaramu ebyiri za aluminiyumu zirashobora gusaba ibintu bitandukanye biranga spindle.

Ni ikihe kintu cyingenzi: kuzunguruka imbaraga cyangwa umuriro?

Bagomba gusuzumirwa hamwe na RPM. Imbaraga zisobanura igipimo cyimirimo yubukanishi, mugihe torque isobanura imbaraga zo kuzunguruka. Ikibazo cyingirakamaro nuburyo imbaraga na torque spindle itanga kumuvuduko nyawo wo guca.

Nigute nahitamo hagati ya ER16 , ER20 , ER25 , na ER32 ?

Hitamo muburyo nyabwo bwo gukata-shank, bisabwa gukomera, ingano ya spindle, hamwe n ibahasha yimashini. Ntugahite uhitamo sisitemu nini ya sisitemu niba inzira ikoresha ibikoresho bito gusa.

Ni ryari nahitamo ATC spindle?

Hitamo ATC mugihe akazi gakoresha inshuro nyinshi ibikoresho byinshi kandi impinduka zikoresha zitanga inyungu nyayo yo gukora. Emeza abafite interineti, ikinyamakuru cyibikoresho, uburemere bwa spindle, sisitemu ya pneumatike, sensor, umugenzuzi I / O, hamwe na logique yo guhindura ibikoresho mbere yo guhitamo spindle.

Nshobora gusimbuza spindle yanjye nindi moderi ifite kilo imwe na RPM?

Ntabwo ari umutekano muri iyo mibare yombi wenyine. Reba voltage, ikigezweho, inshuro fatizo, inshuro ntarengwa, VFD, ibipimo byo kuzamuka, uburemere, igikoresho cyibikoresho, kuzunguruka, gukonjesha, guhuza, shaft / izuru rya geometrie, hamwe na spindle ikoreshwa na torque / umuvuduko.

Nkeneye kwiruka bangahe?

Biterwa nibikoresho bya diameter, kwihanganira igice, hejuru-kurangiza ibisabwa, hamwe na sisitemu yuzuye yo gufata ibikoresho. Mugihe ugereranije indangagaciro, wemeze aho runout yapimwe nuburebure bwa metero.

Ni ayahe makuru nkwiye kohereza utanga spindle?

Kohereza ubwoko bwimashini, ibikoresho, imikorere, gukata diameter, ingano ya shank, gukora RPM, kugaburira / gukata amakuru, cycle yumurimo, interineti yibikoresho, umusozi, Z-axis yishyurwa, voltage, VFD / Drive, umugenzuzi, ibidukikije byubaka, kandi bisabwa neza. Kubasimbuye, shyiramo izina rya kera rya spindle hamwe nubunini.

Umwanzuro: Hitamo Porogaramu Banza, Hanyuma Hitamo Spindle

Ikosa risanzwe rya spindle-guhitamo ntabwo ari uguhitamo ikirango runaka, uburyo bwo gukonjesha, cyangwa urwego rwimbaraga. Itangiye kugura mbere yuko imashini isabwa.

Uburyo bwo gutoranya bwizewe butangirana nibikoresho, imikorere, gukata, gukora RPM, torque / umutwaro, cycle cycle, sisitemu y'ibikoresho, imiterere yimashini, ubwubatsi bw'amashanyarazi, hamwe nakazi. Iyinjiza igabanya urwego rukwiye mbere yuko ikirango cyangwa amagambo yinjira mu cyemezo.

Iburyo bwiza bwa CNC ntabwo rero aribwo buryo bwihuta, bunini, buhenze cyane, cyangwa buhendutse. Nicyitegererezo kiranga imikorere nyayo ihuye na mashini hamwe nibikorwa hamwe na bake.

Menyesha Zhong Hua Jiang kugirango uhitemo CNC Spindle