Kutheni i-Spindle yakho ye-CNC igcina ukushisa ngokugqithisileyo: oonobangela kunye nokulungiswa

Kutheni i-Spindle yakho ye-CNC igcina ukufudumeza? Impendulo eKhawulezayo

I-CNC spindle egcina ukushisa ngokugqithiseleyo idla ngokuba nengxaki yesizukulwana sobushushu, ingxaki yokususwa kobushushu, okanye zombini. Ezona zizathu zixhaphakileyo kukungonelanga kwamanzi okanye ukuhamba komoya, ukunxitywa okanye ukulayishwa ngokungafanelekanga iibheringi, i-lubrication engafanelekanga, i-parameters ye-VFD engafanelekanga, umthwalo wokusika ngokugqithiseleyo, isixhobo okanye ukungalingani komnini, ukungcola, ubushushu obuphezulu be-ambient, okanye ingxaki yombane ngaphakathi kwemoto.

Musa ukuxilonga ukutshisa ngokugqithisileyo kwiqondo lokushisa lendlu kuphela. Okokuqala qaphela apho ubushushu bugxininiswe khona, ukuba iqondo lobushushu likhawuleza kangakanani na, nokuba intambo yokusonta iyasikwa okanye ibaleka isothulwa, ukuba yintoni umsinga ozotywayo yimoto, kunye nokuba ukupholisa nokungcangcazela kutshintshile na ukusuka kwisiseko esiqhelekileyo somatshini.

Yima kwaye uphande ngokukhawuleza ukuba ukushisa okugqithisileyo kuhamba kunye nevumba elivuthayo, umsi, ubushushu obuphindaphindiweyo okanye i-alamu yangoku, ukulahleka kokujikeleza kwe-coolant, ingxolo engaqhelekanga yokusila, i-vibration ephakama ngokukhawuleza, okanye utshintsho ngokukhawuleza kwi-spindle current. Landela i-spindle, i-VFD, kunye neenkqubo zokhuseleko zomenzi we-CNC phambi kokuhlolwa okanye inkonzo.

Buza malunga neNgxaki yokuFundisa ngokugqithisileyo

Ubushushu obuqhelekileyo be-Spindle vs. Ukufudumeza okungaqhelekanga

Yonke into yokusonta ivelisa ubushushu. Ilahleko yombane weemoto, ukukhuhlana, ukungqubana kwetywina, ukuthambisa, ukusika umthwalo, kunye neemeko ezingqongileyo ezingqongileyo zonke zinegalelo kubushushu bokusebenza. Ukufudumeza into yokusonta ngexesha lomsebenzi ke ngoko ayilotyala ngokuzenzekelayo.

Owona mbuzo uluncedo kukuba ingaba i-spindle's thermal behaviour itshintshile ukusuka kwimeko yayo yokusebenza eqinisekisiweyo. Akukho bushushu bezindlu bubodwa obuchaza ukufudumeza ngokugqithisileyo kuyo yonke i-CNC spindle. Umda okhuselekileyo uxhomekeke kuyilo lwe-spindle, iklasi yokugquma, inkqubo yokuthwala, i-lubricant, indlela yokupholisa, indawo yesivamvo, ubushushu be-ambient, umjikelo womsebenzi, kunye neenkcukacha zomenzi.

Track Ezi Zalathi ezine Thermal

Sebenzisa izandi zobushushu ezakhelwe ngaphakathi, ithemometha esetyenziswa ngokufanelekileyo, okanye umfanekiso obushushu apho kufanelekileyo. Rekhoda imilinganiselo kwindawo efanayo kunye neemeko zokusebenza ukuze iintsingiselo zibe nentsingiselo.

I-Spindle Overheating Symptoms kunye nezizathu ezinokwenzeka

Isizathu 1: Inkqubo yokupholisa ayisusi ubushushu obaneleyo

Iingxaki zokupholisa ziphakathi kwezinto zokuqala eziphandwayo ngenxa yokuba zinokwenza i-spindle enempilo esempilweni ngokugqithisileyo. Qwalasela isixokelelwano sokupholisa phambi kokuba ucinge ukuba iibheringi okanye iimoto aziphumelelanga.

Ukugqithiswa kwe-Spindle epholileyo ngamanzi

Kwinto yokusonta epholiswe ngamanzi, qinisekisa ukuba isipholileyo sijikeleza ngokujikeleza kunye nobushushu obufunwa ngumenzi. Impompo ingenza ingxolo kwaye ingakwazi ukuhambisa amanzi aneleyo.

• Jonga impompo ukuhamba okubuthathaka, i-cavitation, ukusebenza kwamaxesha athile, okanye ukulinganisa okungalunganga.

• Qwalasela iityhubhu ukubona i-kinks, izithintelo, intlenga, i-algae, iipokotho zomoya, iindawo ezivuzayo, okanye imigca engahambi ngendlela engachanekanga.

• Jonga indawo yokupholisa, isitshintshi sobushushu, iradiyetha, okanye umthamo wechiller.

• Qinisekisa ukuba isisipholisi esingena kumsonto wokusonta asikashushu ngokugqithisileyo.

• Sebenzisa into yokupholisa okanye ukongeza okucetyiswayo kwi-spindle kunye neemeko zokusebenza zendawo.

• Sukucinga ukuba amanzi amaninzi eyedwa alungisa ukuhamba kakuhle okanye ingxaki yokwala ubushushu.

Ukufudumeza kwe-Spindle epholileyo emoyeni

Iispindles ezipholiswe ngumoya zixhomekeke ekuhambeni komoya okungathintelwanga. Uthuli lwamaplanga, uthuli lwe-MDF, iitshiphusi zeplastiki, izihluzi, iindawo ezivaliweyo, iincakuba zefeni ezonakeleyo, okanye ukungenwa komoya kakuhle kwekhabhathi kunokunciphisa ukutshatyalaliswa kobushushu.

Olunye uyilo lwe-spindle lusebenzisa ukupholisa umoya oguqukayo ngesantya sokusonta. Ukuba umenzi wokusonta uxela ubuncinci besantya sokusebenza esiqhubekayo, musa ukubaleka ngaphantsi kwayo ixesha elongeziweyo ukuze ufumane itorque eyongezelelekileyo yokusika. Landela isantya se-spindle kunye nemida yomjikelo womsebenzi.

Isizathu sesi-2: Ukuthwala uKulayishwa kwangaphambili, ukuNxitywa, okanye ukuFaka iLubrication kukuvelisa ubushushu

Iibheringi zingowona mthombo mkhulu wobushushu kwiispindles ezinesantya esiphezulu. Ubushushu obugqithisileyo bunokubangelwa ziindlela zomdyarho ezigugileyo, ungcoliseko, ukufakela okungachanekanga, ukulayisha kwangaphambili okungachanekanga, ukonakaliswa kwe-lubricant, igrisi egqithisileyo, ukuthanjiswa okungonelanga, okanye ukusebenza ngaphandle koluhlu lwesantya/umthwalo ojongwe yinkqubo yokuthwala.

UkuLayishwa kwangaphambili okugqithisileyo kunokudala i-Thermal Loop

Ukulayisha kwangaphambili kusetyenziselwa ukunyusa ukuqina kwe-spindle kunye nokulawula intshukumo yangaphakathi, kodwa ukulayisha kwangaphambili okugqithisileyo kuphakamisa ukukhuhlane. Njengoko i-spindle ishushu, ukwandiswa kwe-thermal kunokutshintsha ngakumbi ukulayisha kwangaphambili okusebenzayo. Ukuba indibano, i-fits, i-spacers, i-bearing set, okanye isicwangciso sokupholisa asichanekanga, iqondo lokushisa lingaqhubeka nokunyuka kunokuba lizinzile ngokuqhelekileyo.

I-Lubricant eninzi kakhulu inokutshisa iBearing

Ukungathambisa okungonelanga konyusa ukukhuhlana kunye nokuguga, kodwa igrisi egqithisileyo inokonyusa i-churning kunye nobushushu. Emva kwenkonzo yokuthwala, uhlobo oluchanekileyo lwe-lubricant, ubuninzi, ukuhanjiswa, kunye nenkqubo yokuqhubela phambili kubaluleke kakhulu.

Musa ukongeza igrisi kwibheringi yokusonta etywiniweyo etywiniweyo okanye efektri-lubricated ngaphandle kokuba umenzi wokusonta ubonelela ngokukodwa ngenkqubo yokuthambisa. Inkonzo engalunganga inokudala ubushushu obuninzi okanye ingcolise inkqubo yokuthwala.

Isizathu sesi-3: I-VFD kunye ne-Spindle Motor azihambelani ngokuchanekileyo

I-VFD kufuneka ilungiselelwe eyona njini yokusonta. I-voltage yemoto engafanelekanga, ireyithingi yangoku, i-frequency frequency, i-frequency ephezulu, imowudi yokulawula imoto, i-acceleration/deceleration behavior, okanye ezinye iiparameters zokuqhuba zinokunyusa ukufudumeza kwangoku kunye nemoto okanye kubangele ukusebenza okungazinzanga.

Sukukopa iiparamitha ze-VFD kwi-spindle eyahlukileyo ngenxa yokuba ukulinganisa amandla kuyafana. Sebenzisa i-nameplate ye-spindle, i-motor database, i-VFD manual, kunye nedatha yoqwalaselo lomthengisi. Ukuxilongwa kombane kunye nokutshintshwa kweparameter kufuneka kwenziwe ngabasebenzi abaqeqeshiweyo.

Isizathu sesi-4: Umthwalo wokusika uphezulu kune-Spindle inokuxhasa

I-spindle inokuhamba kwiqondo lokushisa eliqhelekileyo ngaphandle komthwalo kunye nokugqithisa kuphela xa usika. Kwimeko enjalo, hlola umthwalo womatshini ngaphambi kokuba utshintshe i-spindle.

• Ubunzulu obugqithisileyo okanye ububanzi bokusika

• Isantya sokutya esenza amandla okusika ngokugqithisileyo kwitorque ekhoyo

• Isisiki esibuthuntu, sonakeleyo, okanye esingafanelekanga

• Idayamitha yokusika enkulu kwi-spindle encinci

• Ukukhutshwa kwetshiphu kakubi kubangela ukusika

• Iikona zendlela yesixhobo ezivelisa izikhonkwane zothethathethwano ngesiquphe

• Isixhobo eside sincamathele kwaye sincokole

• Ukubaleka ngaphandle kwetorque/imvulophu yamandla eqhubekayo

Thelekisa i-spindle yangoku ngexesha lokusebenza ngaphandle komthwalo kwaye ngexesha lokusika ingxaki. Ukuba i-current kunye neqondo lokushisa likhuphuka kunye phantsi komthwalo, ukunciphisa umthwalo wokusika kuvavanyo olulawulwayo kwaye uqinisekise ukuba ukuziphatha kwe-thermal kuphucula.

Isizathu sesi-5: Isixhobo, i-Collet, okanye i-Tool Holder Ukungalingani kukunyusa ukuthwala

Kwi-RPM ephezulu, ukungalingani kunokudala amandla amakhulu ashukumisayo. I-cutter eyonakeleyo, i-collet engcolileyo, isixhobo esigobileyo, i-nut egugileyo, isibambi somgangatho ophantsi, isixhobo esigqithileyo sokuncamathela ngaphandle, okanye isixhobo esinzima esingafanelekanga sinokunyusa ukungcangcazela kunye nokuthwala umthwalo, onokuthi ube negalelo ekuveliseni ubushushu.

Ukuba ukushisa kuqale ngokukhawuleza emva kokutshintshwa kwesixhobo, buyela kwisixhobo esaziwayo-esilungileyo kunye nesibambi. Coca i-collet kunye ne-taper, hlola i-shank yesixhobo, qinisekisa ukubamba okuchanekileyo, kwaye uthelekise i-vibration kunye ne-spindle yangoku ngaphambi kokuqhawula i-spindle.

Unobangela wesi-6: Ubushushu be-Ambient, uthuli, okanye ungcoliseko luNciphisa uMda weThermal

Intambo yokusonta esebenza ngokuchanekileyo kwivenkile epholileyo ecocekileyo inokuba shushu ngakumbi kwindawo ebiyelweyo eshushu okanye kubume bemveliso enothuli. Ubushushu be-ambient obuphezulu bunciphisa umahluko wobushushu obukhoyo ukwenzela ukwala ubushushu. Uthuli lunokunqanda ukuhamba komoya, lugqume umphezulu wokupholisa, lungcolise iibheringi ngenxa yokungaphumeleli kwetywina, kwaye konakalise iifeni.

Iirotha zokhuni kufuneka zifumane ingqwalasela ekhethekileyo kuba i-MDF entle kunye nothuli lomthi lunokuqokelela ngokukhawuleza malunga ne-fan inlets, ii-spindle mounts, iikhabhathi zombane, izihluzi kunye nezixhobo zokupholisa.

Isizathu sesi-7: Impazamo yoMbane okanye iMechanical idala iilahleko ezongezelelweyo

Ukuba ukupholisa, izixhobo zokusebenza, kunye nomthwalo wokusika kubonakala kuqhelekileyo, phanda imeko yemoto kunye noomatshini. Iimpazamo ezinokwenzeka ziquka ukuchithwa kwe-winding, ukungalingani kwesigaba, iintambo ezonakalisiweyo okanye izixhumi, idatha yemoto engalunganga kwi-VFD, iingxaki ze-rotor, ukuthwala umonakalo, umonakalo we-shaft emva kokuphazamiseka, okanye ukuxutywa kwangaphakathi.

Intambo yokusonta esandul’ ukuntlitheka ifuna ingqalelo ekhethekileyo nokuba isajika ngokuqhelekileyo. Ukuwa kungonakalisa iibheringi, ukugoba okanye ukugqwesa izinto, ukutshintsha ukuphuma, ukunciphisa umgangatho wokugcinwa kwesixhobo, okanye ukudala ukungcangcazela okubonakala kamva njengengxaki yokutshisa.

Inyathelo ngenyathelo CNC Spindle Overheating Troubleshooting

Inyathelo 1: Misela isiseko esiKhuselekileyo sokungaLawuli

Ukuba umatshini ukhuselekile ukuba ungasebenza kwaye akukho zimpawu zilumkiso ziqatha zikhoyo, bhala ubushushu bendawo kunye nobushushu be-spindle kwiindawo ezichaziweyo ngelixa uqhuba inkqubo yokufudumala evunywe ngumenzi okanye yovavanyo. Log RPM, ixesha, motor yangoku, imeko yokupholisa, ingxolo, kunye nokungcangcazela.

Ukuba i-spindle igqithisa ngaphandle kokusika, imbangela yengcambu ayinakwenzeka ukuba ibe yiparameters yokusika yodwa.

Inyathelo 2: Qinisekisa Ukupholisa phambi kokuvula iSpindle

Jonga ukujikeleziswa kwesipholisi okanye ukuhamba komoya, izihluzi, iifeni, iimpompo, imibhobho, iireservoirs, izifudumezi zobushushu, izikhenkcezisi, kunye neemeko ezingqongileyo. Ukusilela kokupholisa kulula kwaye kuncinci ukulungisa kuneziphoso zangaphakathi zokusonta.

Inyathelo lesi-3: Thelekisa iiSetingi ze-VFD kunye ne-Spindle Nameplate

Qinisekisa idatha yemoto kwaye uqhube ulungelelwaniso ngokuchasene nemodeli yokusonta ngqo. Ingxelo esebenzayo ngoku kwiindawo ezininzi ezaziwayo zeRPM kwaye uyithelekise kunye nesiseko somatshini oqhelekileyo kunye nemida yomenzi.

Inyathelo lesi-4: Susa izixhobo kunye nokusika umthwalo njengezinto eziguquguqukayo

Vavanya ngesixhobo esaziwayo-esilungileyo esilungeleleneyo / umnini apho uyilo lomatshini luvumela. Hlola i-cutter, i-collet, i-nut, isibambi, i-tool stick-out, i-workpiece engagement, ukukhutshwa kweetshiphu, kunye nokutya okucwangcisiweyo / isantya.

Inyathelo lesi-5: Vavanya iiBearings kunye neMechanical Condition

Ukuba ubushushu obungaqhelekanga buyaqhubeka, thelekisa ukungcangcazela, ingxolo, ukuphuma, ubushushu bommandla we-bearing-zone, iingozi zakutsha nje, imbali yenkonzo, imbali yokuthambisa, kunye naluphi na utshintshiselwano lwangaphambili. Umsebenzi we-spindle wangaphakathi kufuneka wenziwe ngabasebenzi abanezixhobo ezichanekileyo, iinkqubo, kunye nolwazi lokuhlanganisa.

Inyathelo lesi-6: Chonga ukusuka kwiiNdlela, hayi uFundo olunye lobushushu

Rekhoda ubushushu ngokuchasene nexesha kwi-RPM ephindaphindiweyo kunye neemeko zomthwalo. I-spindle ezinzileyo idla ngokusondela kwi-thermal equilibrium. Ukunyuka okukhawulezileyo kobushushu, ngakumbi xa kukhatshwa kukunyuka kwangoku okanye ukungcangcazela, lufanele uphando olukhawulezileyo.

Ukupholiswa kwamanzi vs. Iitshekhi zokuFundisa ngokuPhepha koMoya oPholisiweyo

UThintelwa njani i-CNC Spindle Overheating

• Qhuba intambo yokusonta ngaphakathi kwesantya esikalikelwe somenzi, sangoku, umjikelo womsebenzi, kunye neemfuno zokupholisa.

• Sebenzisa i-VFD yobungakanani obuchanekileyo kwaye ilungiselelwe eyona njini yokusonta.

• Gcina iisekethe zokupholisa amanzi okanye iindlela zokupholisa umoya zicocekile kwaye zisebenza.

• Sebenzisa isixokelelwano sokuthambisa esifanelekileyo kwaye uphephe ukuthambisa kwakhona ngaphandle kwesizathu.

• Landela inkqubo ecetyiswayo yokufudumala kwe-spindle kunye ne-bearing run-in process.

• Sebenzisa izixhobo ezilungeleleneyo kunye nabaphathi abafanelekileyo kwi-RPM yokusebenza.

• Kuphephe ukuncamathela okungeyomfuneko kunye nokuzibandakanya ngokugqithisileyo kokusika.

• Jonga iqondo lobushushu, i-spindle yangoku, ukungcangcazela, ukuphuma, kunye nee-alam njengeendlela.

• Phanda utshintsho olungaqhelekanga ngoko nangoko emva kwengozi, inkonzo yokuthwala, utshintsho lweVFD, okanye utshintsho lwesixhobo.

• Lawula uthuli, iitshiphusi, ukufuma, ukungena okupholisayo, kunye nobushushu obujikeleze inkqubo yokusonta.

Uluhlu lwe-CNC Spindle Lokugcinwa kweThermal

Ukugcinwa rhoqo kufuneka kusekelwe kwiimfuno zomenzi we-spindle, iiyure zokusebenza, inqanaba longcoliseko, umjikelo womsebenzi, uyilo lokupholisa, kunye neenkcukacha zokubeka iliso kwimeko. Iishedyuli ezimiselweyo zemihla ngemihla/zeveki/ngenyanga akufuneki zithathe indawo yamathuba achaziweyo omenzi.

Kufuneka Uyilungise nini okanye uyitshintshe nini i-Spindle yokufudumeza?

Musa ukubuyisela i-spindle phambi kokuqinisekisa ukuba unobangela wengcambu ungaphakathi. Iimpazamo zokupholisa, ukungahambelani kwe-VFD, izixhobo ezingezizo, iiparamitha zokusika ezinobundlongondlongo, kunye neengxaki zofakelo lombane zinokwenza i-spindle elungileyo iqhube shushu-kwaye ingxaki efanayo inokutshisa i-spindle yokutshintsha.

Ukuhlolwa kobuchwephesha kufanelekileyo xa ukufudumala kudibanisa ingxolo eqhubekayo yokuthwala, ukunyuka kwe-vibration, ukunyuka kwe-runout, iingxaki ze-motor insulation, ukuphindaphinda okuphindaphindiweyo okanye ukuhamba kwe-thermal, ubungqina bokuphahlazeka, ukungcoliswa kwe-coolant ngaphakathi kwe-spindle, okanye ubushushu obungaqhelekanga bokungabikho komthwalo emva kokuba izizathu zangaphandle ziphelisiwe.

Ukukhetha i-Spindle yokutshintsha engayi kuphinda iNgxaki efanayo

Ukuba ukutshintshwa kuyafuneka, khetha i-spindle entsha kwisicelo kunokuthelekisa kuphela amandla kunye nedayamitha yangaphandle. Intambo yokusonta engaphantsi kobukhulu bomjikelo womsebenzi inokuphinda ifudumale ngokuphindaphindiweyo naxa isixokelelwano sokupholisa sisebenza ngokuchanekileyo.

I-Zhong Hua Jiang inikezela nge-air-cooled, i-water-cooled, i-high-speed kunye ne-ATC iinketho zokuphotha kwi-router ye-CNC kunye nezicelo zomatshini. Ngengcebiso eluncedo, thumela ulwazi olungasentla kunye neefoto ze-nameplate ye-spindle kunye nofakelo lomatshini.

Fumana iSincomo sokuTshintshwa kweSpindle

FAQ Malunga CNC Spindle Overheating

Kutheni i-spindle yam ye-CNC ishushu?

Obunye ubushushu buqhelekile kuba i-motor kunye neebheringi zivelisa ilahleko ngexesha lokusebenza. Ubushushu obugqithisileyo okanye obunyukayo bunokubangelwa kukupholisa okungonelanga, ukukhuhlana, ukuthambisa okungafanelekanga, ukungahambelani kweVFD, umthwalo omkhulu wokusika, iziphene zombane, ungcoliseko, ukungalingani, okanye ubushushu obuphezulu be-ambient.

Leliphi iqondo lobushushu elishushu kakhulu kwi-CNC spindle?

Akukho mda weqondo lobushushu jikelele kuwo onke ama-spindle. Sebenzisa umda ochaziweyo umenzi weyona ndawo yokusonta kunye nendawo yomlinganiselo. Kwakhona beka iliso ekunyukeni kweqondo lobushushu ngaphezu kwe-ambient, isantya sokunyuka kweqondo lobushushu, langoku, i-vibration kunye ne-hotspot indawo.

Kutheni i-spindle yam epholiswe ngamanzi ishushu kakhulu?

Oonobangela abaxhaphakileyo baquka ukujikeleziswa kwesipholisi esibuthathaka, impompo engasebenziyo, iityhubhu evaliweyo okanye i-kinked, isisipholisi esimdaka, umoya okwiluphu, iradiyetha engaphantsi komlinganiselo okanye i-chiller, okanye isisipholisi esingena kwintambo yokusonta esele ishushu kakhulu. Ukuthwala kwangaphakathi, i-motor, i-VFD, okanye iingxaki zomthwalo wokusika zinokuvelisa ubushushu obuninzi kunokuba inkqubo yokupholisa inokususa.

Kutheni i-spindle yam epholileyo ye-CNC itshisa kakhulu?

Jonga iifestile ezivaliweyo zefeni, ukuqokelelwa kothuli, umonakalo wefeni, umoya oshushu ojikelezisiweyo, umoya ovalelweyo, isantya sokusebenza kwe-spindle, umthwalo wokusika, useto lwe-VFD kunye nemeko yokuthwala. Landela nabuphina ubuncinci beemfuno zesantya esiqhubekayo ezichazwe ngumenzi wokusonta.

Ngaba useto lwe-VFD olungalunganga lunokwenza i-spindle ibe shushu?

Ewe. I-voltage engafanelekanga, ireyithingi yangoku, i-frequency frequency, i-frequency ephezulu, i-acceleration / deceleration okanye i-motor-control parameters inokubangela ukungasebenzi kakuhle, ukugqithiswa kwangoku, i-torque engazinzanga okanye i-thermal trips. Qwalasela i-VFD yemodeli yokusonta ngqo.

Ngaba ukuthwala igrisi kakhulu kunokubangela ukufudumeza kwespindle?

Ewe. Igrisi eninzi kakhulu inokonyusa i-churning kunye nobushushu, ngelixa ukuthambisa okuncinci kunokonyusa ukukhuhlane kunye nokuguga. Iibheringi zokusonta ezinesantya esiphezulu zifuna isithambisi esichanekileyo, ubungakanani kunye nenkqubo yokuqhutywa echazwe ngumenzi okanye umenzi wokusonta.

Ngaba iibheringi zokusonta ezigugileyo zinokubangela ukushisa okugqithisileyo?

Ewe. Ukuthwala ukuguga, ungcoliseko, ukulayisha kwangaphambili okungachanekanga, iindlela zomdyarho ezonakeleyo okanye iingxaki zokuthambisa zinokunyusa ukukhuhlana nobushushu. Ukungcangcazela okunyukayo, ingxolo, ukuphuma kunye ne-hotspot yendawo ye-bearing-zone yomeleza imeko yengxaki enxulumene nokuzala.

Kutheni i-spindle yam ishushu kakhulu xa ndisika?

Ukuba akukho mthwalo ubushushu buzinzile, inkqubo yokusika inokuba yogqitha umthwalo ozinzileyo we-spindle. Jonga ukubukhali kwesixhobo, i-diameter ye-cutter, ubunzulu kunye nobubanzi bokusikwa, izinga lokutya, i-RPM, ukukhutshwa kwe-chip, i-tool stick-out kunye ne-spindle yangoku phantsi komthwalo.

Kutheni i-spindle yam iqale ukutshisa emva kokutshintshwa?

Izizathu ezinokuthi zibandakanye ukulayishwa kwangaphambili okungachanekanga, ukuziqhelanisa ngendlela engachanekanga, igrisi egqithisileyo, i-lubricant engalunganga, ukufakwa ngokungafanelekanga, ungcoliseko, umonakalo wendibano okanye inkqubo yokubaleka engaphelelanga. Kuphephe ukusebenza ngokuphindaphindiweyo ngesantya esiphezulu de indibano ihlolwe.

Ngaba kufuneka ndibuyisele i-spindle yokufudumeza ngokukhawuleza?

Akunjalo. Okokuqala khangela izizathu zangaphandle ezifana nokupholisa, ukusekwa kweVFD, izixhobo, ukusika umthwalo, ukungcola kunye nokufakelwa kombane. Faka enye indawo okanye ulungise ngobuchwephesha intambo yokusonta xa uvavanyo lubonisa ukuthwala kwangaphakathi, i-motor, ishaft, i-insulation okanye enye impazamo yokusonta.

Isiphelo: Fumana uMthombo woBushushu phambi kokutshintsha iSpindle

I-spindle egcina ukushisa ngokugqithiseleyo ikunika ulwazi lokuxilonga. Eyona mpendulo isebenzayo ayiyikuqikelela ukuba yeyiphi icandelo elibi, kodwa ukwahlula ukupholisa, umbane, oomatshini kunye nezizathu zokusika umthwalo ngemilinganiselo ephindaphindiweyo.

Qala ngenkangeleko yobushushu, indawo ye-hotspot, ukusebenza kokupholisa, i-spindle yangoku kunye nokuziphatha okungalayishwanga. Emva koko uvavanye isixhobo, umthwalo wokusika, useto lweVFD, ukungcangcazela, ukuphuma, imeko yokuthwala kunye nembali yenkonzo. Olu landelelwano lunciphisa ukutshintshwa okungeyomfuneko kwe-spindle kwaye lwenza kube lula ukuba oyena nobangela uya kulungiswa.

Ukuba i-spindle ngokwayo i-undersized, yonakalisiwe okanye ayisekho i-thermal stable, khetha ukutshintshwa kwi-CNC epheleleyo yesicelo-kuquka amandla, i-torque, i-RPM, umjikelo womsebenzi, ukupholisa, i-VFD, izinto eziphathekayo kunye neemfuno zokusika.

Qhagamshelana noZhong Hua Jiang ngeNkxaso yeSpindle