CNC Router Vs CNC Urusyo: Itandukaniro muburyo, umuvuduko, ibikoresho nibiciro

Byagenda bite niba CNC 'kuzamura ' itera ibikoresho byacitse? Ikibazo nyacyo mubisanzwe ni imashini ihuza imashini, ntabwo ikora.

Byombi ni imashini za CNC, nyamara zubatswe kubintu bitandukanye byo guca ibintu. Ibyo bivuze ko imiterere ikaze, umuvuduko wa spindle / torque, nibikoresho bikwiye.

Muri iyi nyandiko, uzabona ibisobanuro bya CNC Router vs CNC Mill ibisobanuro. Uzamenya imwe ihuye nurupapuro rworoshye rworoshye nuwuhe ushyigikira ibyuma bikomeye.

Mugihe cyanyuma, uzamenya guhitamo kubikoresho byawe, umuvuduko ukenera, hamwe nigiciro cyose cya nyirubwite.

 

CNC Router vs CNC Mill - Itandukaniro ryimiterere (Impamvu Imashini isa itandukanye)

Iyo uguze icyuma gishya, ihungabana ryambere ni umubiri. Irasa nkibikoresho bibiri bitandukanye. Ibyo ni ukubera ko CNC Router vs CNC Mill  ishushanya ubucuruzi bukomeye bwihuta muburyo butandukanye. Imashini imwe irashaka kugenda byihuse hejuru yimirimo minini. Undi arashaka kurwanya imbaraga zikomeye zo gukata mubyuma.

Imiterere ya CNC Inzira: Gantry-Imiterere nuburyo bworoshye

Byinshi muri CNC ya router ikoresha igishushanyo mbonera cya gantry. Shushanya gutya: akazi gakomeye guma guma guma guma, mugihe gantry yimuka itwara umutwe uca. Noneho umutwe uzunguruka unyura kuri X / Y / Z, bityo rero 'skate ' hejuru yibintu.

Ingaruka zifatika zigaragara byihuse hasi yububiko.

• Bakunze gushyira imbere umuvuduko wihuse hamwe nimashini yo hasi.

• Bagamije kwihuta mugukata ibikoresho byoroshye, ntabwo arwanya gukata imbaraga.

• Iyo akazi kawe ari urupapuro rwakazi, bumva ari karemano kandi neza.

Guhitamo kumurongo mubisanzwe byerekana iyo ntego. Sisitemu nyinshi zo kwinjira zishingiye kuri aluminium / ABS ikomatanya ibitekerezo. Uzumva kandi filozofiya ya 'aluminium nyinshi, ibyuma bike bikozwe mucyuma ' kubayobora. Ifasha kugabanya ibiro no kwihuta hejuru, cyane cyane kubuyobozi bwikibaho no gushushanya.

Amashusho yihuse yuburyo busanzwe bwa router (conceptual)

Imiterere y'urusyo rwa CNC: Uburiri Buremereye + Inkingi ya Spindle ihagaze

Uruganda rwa CNC rutangirira mubitekerezo bitandukanye: imashini igomba kurwanya guca. Inganda nyinshi zikoresha uburiri buremereye hamwe ninkingi ihagaze. Mubisanzwe, gukata umutwe bigumaho mugihe intebe yakazi igenda munsi yacyo.

Uku gukomera ni ingingo yose. Urusyo rusanzwe rushingira ku buriri buremereye bw'icyuma / ikariso ikaze kugirango ikuremo guhindagurika. Iyo ibikoresho byuma birumye cyane, imiterere igumana imiterere yayo. Igisubizo ni ituze munsi yimitwaro iremereye, cyane cyane mubikorwa byimbitse.

Uzabona inyungu mubikorwa nyabyo:

• Ibyiza byimbitse , gucukura, no kuvanaho ibintu biremereye

• Ibyiza byo kugenzura neza iyo imizigo igumye hejuru

• Ibisubizo byinshi byahanurwa iyo chip hamwe nimbaraga zo gukata bibaye ubugome

Niba warigeze kureba router 'kuririmba ' mugihe kirenze, uzi itandukaniro ako kanya. Urusyo rwubatswe kugirango rugabanye izo mbaraga aho kubyemera.

Igishushanyo mbonera: logique isanzwe (ntabwo ari igipimo)

CNC Router vs CNC Mill Igereranya Imiterere - Niki gihinduka mubikorwa

Noneho abaguzi igice bitaho: niki gihinduka mugihe umusaruro utangiye.

• Ubukomere bwinshi → ubushobozi bwo gukata imbaraga → gukora neza ibyuma bikomeye

Urusyo rufata neza mugihe ibikoresho byacitse cyangwa umufuka byimbitse. Iyo miterere ifasha kugumana ukuri iyo kugabanya umutwaro uzamutse.

• Gantry yoroheje → umuvuduko mwiza wurugendo kumpapuro / imbaho ​​→ bidakwiranye nuburemere bwicyuma cyimbitse

Inzira zirashobora gutwikira ahantu henshi vuba. Nibyiza cyane mugihe ukwezi kwawe kwihuta kandi passes ziguma mumipaka yazo.

Dore ibisobanuro byabaguzi bizigama amafaranga. Niba uteganya guca ibyuma bikomeye , imiterere mubisanzwe ihitamo intsinzi kuruta ibicuruzwa byo kwamamaza. Imiterere itari yo irashobora guhindura 'precision ' mubice, kuko kunyeganyega no gutandukana byerekana nkibipimo bibi, ibikoresho byangiritse, hamwe nubuso budahuye.

Ibimenyetso byerekana, bishyizwe neza: Mu murongo wibicuruzwa byibanda ku bicuruzwa, ababikora nka Zhong Hua Jiang (Itsinda rya Huajiang) bashimangira guhuza sisitemu no kugenzura imyitwarire yubwoko bwimashini. Uku guhuza bifite akamaro kuko gukomera no kugenzura bikora hamwe, ntabwo bitandukanye. Nibice byimpamvu sisitemu yo mu bwoko bwa router ishyira imbere imyirondoro yihuta, mugihe sisitemu yo mu bwoko bwa urusyo ishyira imbere-torque ndende, ihamye yo guca ibintu.

CNC Router vs CNC Mill - Umuvuduko, Torque, na Cutting Force

Iyo abantu bagereranije CNC Router vs CNC Mill , mubisanzwe babanza kuvuga ibikoresho. Ariko inkuru nyayo itangirira kumyitwarire ya spindle. Umuvuduko na torque ishusho ya pass yose ukoresha. Noneho ibyo bishushanya ubuso bwawe burangiza, ibikoresho byubuzima, nigipimo cyibisigazwa.

Inzira na urusyo byombi bikuraho ibikoresho. Gusa babikora muburyo butandukanye 'mumyumvire. ' Umuntu agerageza kugenda vuba no guca byoroheje. Ibindi birwanya imitwaro iremereye hamwe na brute stabilite.

Umwirondoro wa CNC Router Umwirondoro: RPM Yisumbuye, Torque yo hepfo

Ubusanzwe CNC ya router spindle ishusho ni RPM ndende kandi gukata byihuse. Bit azunguruka vuba kuburyo ibiti, plastike, nibikoresho byogosha neza. Bakunda kandi kubyara umuriro muto kuruta urusyo.

Ibyo gucuruza bihindura ingamba zawe zo gutunganya. Mubisanzwe ukomeza gukata vuba kandi ugereranije. Wirinda gucengera cyane kwimuka mubyuma bikomeye kuko imiterere na spindle torque idashaka iyo ntambara.

Dore uko byumva mubikorwa bya buri munsi. Router irusha abandi akazi cyane cyane gushushanya, kugendagenda, no kwerekana imyirondoro. Inzira z'ibikoresho zirashobora gukora cyane kandi byihuse udapakiye imashini nk'icyuma gikuraho ibyuma.

• Ibisanzwe 'akarere keza ' ibikoresho:

  • ibiti, MDF , acrylic, ifuro, PVC

  • Ibikorwa bisa na PCB ku mbaho ​​na substrate

• Uburyo busanzwe bwo gukata:

  • ingendo zihuse, kugenzura ubujyakuzimu, guhanagura chip

• Icyo ugomba kwirinda:

  • ikomeza umufuka wimbitse mubyuma bikomeye

Umwirondoro wa CNC Mill: Umwanya muto wa RPM, Umuyoboro mwinshi

Uruganda rwa CNC rukoresha imitekerereze itandukanye: umuvuduko muke wongeyeho wongeyeho umuriro mwinshi. Uku guhuza gushyigikira inzitizi ziremereye. Ikemura ibibazo byimbitse, gucukura, no kuvanaho ibicuruzwa nta kuniga.

Imashini nayo iteganya imbaraga nyinshi zo guca. Imiterere y'urusyo irashobora gukurura ibyo kunyeganyega mugihe igikoresho gihagaze neza. Niyo mpamvu 'gukora ibyuma neza ' mubisanzwe bitangirana no gusya.

Gukonjesha ibintu hano. Urusyo rwinshi rushingira kumyitwarire ikonje ya spindle kugirango ikomeze gukora imitwaro myinshi. Hatabayeho kugenzura ubushyuhe, kwambara ibikoresho birazamuka no kugabanya ibitonyanga bihoraho.

• Ibikorwa bifatika 'urusyo-rushimishije ':

  • gucukura no gukanda inkunga

  • ibinure byimbitse hamwe nu mufuka uremereye

  • gutunganya aluminiyumu yuzuye, ibyuma, nibice bitagira umwanda

• Ibisanzwe 'kureba-hanze ':

  • chip hamwe nubushyuhe bikenera ubuyobozi, ntabwo bikekwa

Igenzura rya VFD na Spindle - Abaguzi birambuye ntibagomba kwirengagiza

Imibare yihuta isobanura gusa ikintu iyo ihagaze neza mugihe cyo gukata. Niyo mpamvu VFD ( Igikoresho Gihindura Inshuro (VFD) ) / guhuza inverter bihinduka sisitemu isabwa, ntabwo ari ukuzamura ubushake.

Inzira hamwe na urusyo byombi bikenera kugenzura neza. Mubikorwa nyabyo, umuvuduko udahwitse ugaragara nkubusa, kwambara ibikoresho bidahuye, no gusubiramo inenge. Ihindura kandi uburyo igipimo cyibiryo 'ubutaka ' kubikoresho.

Kurugero, bamwe bakora spindle-yibanze kubakora nka Zhong Hua Jiang (Itsinda rya Huajiang) yashushanyije sisitemu ya spindle hamwe na VFD / inverter ihuye kugirango ishyigikire umuvuduko uhamye kumurongo wabo no kumurongo wubwoko.

Uku kwishyira hamwe bifite akamaro kuko bigabanya igihe cyo gutunganya. Ifasha kandi amakipe gutondeka ibipimo byizewe byo gukata vuba.

• Niki kugenzura ituze bifasha:

  • Kurangiza hejuru

  • ubuzima buteganijwe ubuzima

  • gusubiramo umusaruro

Kugaburira Igipimo, Imashini Yumuzingi, nicyo Uzabona Kumagorofa

Hasi, igihe cyinzira niho abakiriya bumva itandukaniro. Router ya CNC ikunze kugabanya ukwezi kubikoresho byoroshye kuko gukata byihuse bituma chip ikuramo neza. Inzira y'ibikoresho irashobora kugenda byihuse ahantu hanini idasabye umuriro ukabije.

Uruganda rwa CNC akenshi rukora uruziga rurerure kuko ibikoresho bikomeye bisaba ibiryo byitondewe, ibikorwa byimbitse, hamwe nubuyobozi bwumuriro. Ariko urusyo 'rutsinda ' kuko rushobora gusunika ibyuma bikomeye. Umuzenguruko urashobora kuba muremure, nyamara igice gisohoka neza bwa mbere.

Gukemura ibibazo byihuse guhuza-imiterere-logique: niba usunikishije ubujyakuzimu bwa router / kugaburira ibyuma bikomeye, kunyeganyega no kwangiza ibyago byiyongera. Bits kuganira, ubuziranenge bwubutaka buragabanuka, kandi urabyishyura mubikoresho byacitse no gukora.

• Ibimenyetso byo kumaduka byerekana guhuza nabi:

  • router kuganira mugihe gikomeye

  • gusya gusya biturutse ku gufata nabi gukonjesha

  • ibipimo bidahuye kubera imbaraga zo gukata zidahungabana

 

CNC Router vs CNC Mill - Ibikoresho bihuza (Aho buri mashini ikora neza)

Guhitamo hagati ya CNC Router vs CNC Mill mubyukuri mubikoresho nibyo imashini ishobora 'neza ​​' gusunika. Abantu bakunze gusimbuka neza kuri RPM cyangwa ibirango. Mu myitozo, gukata imbaraga, gukomera, hamwe nimyitwarire ya chip bihitamo ibisubizo byihuse.

Iyo duhuje imashini nicyiciro cyibikoresho gikwiye, ibintu byose byunvikana neza: ibikoresho bike bimeneka, impande zisukuye, hamwe nibisigara bike. Iyo tudahuye, mubisanzwe biraganira, gushyuha cyane, no gutema ibintu bitwara amafaranga menshi kuruta kuzigama kwambere.

Ibikoresho byiza kuri CNC Routers (Byoroheje & Hagati-Ubucucike Bwambere)

Router isanzwe imurika kumurongo woroshye kandi uringaniye. Byateguwe kubyihuta, byoroshye gukata imitwaro. Niyo mpamvu ibice byubuyobozi, gushushanya, hamwe nimpapuro akazi niho amakipe abona guhuza neza.

Dore urutonde-rwerekana urutonde ruva mububiko nyabwo:

• ibiti, MDF , acrylic, ifuro, PVC

• PCB substrate kandi yoroheje

• uruhu rwo gushushanya, guhuza impande, hamwe na templates

• icyuma cyoroshye kitari ferrous (urumuri rwa aluminium / imiringa)

Imikorere ya Router ifite imipaka. Rimwe na rimwe byoroshye aluminiyumu irashoboka , ariko gukata igihe kirekire cyangwa gukata ibyuma ni ibintu bidahuye na router ikomeye. Niba ugerageza uko byagenda kose, mubisanzwe batakaza ituze hagati. Igikoresho cyo kwambara imitwe, kandi ibipimo bigenda.

Ibikoresho byiza kuri CNC Mills (Ibyuma Bikomeye hamwe nububiko bukomeye)

Uruganda rwa CNC rwubatswe kuburemere buremereye hamwe nibikoresho byuzuye. Imiterere yacyo irashobora gukemura ihindagurika nimbaraga zituruka kumacakubiri yimbitse. Niyo mpamvu insyo zisanzwe kububiko bwibyuma bikenera gutunganywa.

Urusyo rutwikiriye 'ibintu bikomeye byuzuye-byerekana ', nka:

• ikomeye blok ya aluminiyumu

• umuringa

• karubone, ibyuma bya

• titanium

• hiyongereyeho ubuhanga bukomeye bwa plastike yububiko hamwe nibintu byinshi

Ibisubizo byubushobozi nibikorwa kandi birasubirwamo.

• guswera byimbitse bigumaho neza

• gucukura no kugenzura umufuka

• gukuraho ububiko buremereye nta mashini yumva 'yibasiwe '

Gukonjesha kandi bifite akamaro mugihe cyicyuma gikomeye. Iyo imizigo igumye hejuru, ituze ryumuriro rifasha kugumisha ibikoresho byubuzima hamwe nubuso burangirira neza mubice.

CNC Router vs CNC Urusyo Ibikoresho Byuzuye Kugenzura (Guhitamo Byihuse)

Koresha iri tegeko ryihuse mugihe uteganya kuvanga umusaruro wawe. Irakora kuko ihuza ubwoko bwibintu nibyo imashini iteganya mugihe cyo gukata.

• Niba akazi kawe ahanini ari imbaho ​​/ impapuro + gushushanya / gukata , hitamo router-ibereye.

• Nibyiza muburyo bwo guhuza ibice, ibimenyetso-byerekana imiterere, hamwe no gushushanya kubikoresho byoroshye.Niba akazi kawe ahanini ari ibice bikomeye byicyuma + ibintu byimbitse + kwihanganira cyane , hitamo urusyo.

Ubushobozi bukomeye no gukata-imbaraga bifasha kugumya ibipimo bihamye mugihe ibikoresho bikora akazi karemereye.Niba ukomeje iyi mirongo yombi mubitekerezo, guhitamo imashini yawe ntibikekwa. Ihinduka ihuza ibyo ukata nuburyo imashini ikora imbaraga zo guca.

CNC Router vs CNC Mill - Itandukaniro ryibiciro (Igiciro cyo Kugura vs Igiciro cyo Gukoresha)

Iyo abaguzi bashakisha CNC Router vs CNC Mill , akenshi batangirana nigiciro cya sticker. Ibyo ni ibisanzwe. Noneho ukuri kugaragara: ibikoresho, gukonjesha, imbaraga, nigihe cyo guhitamo guhitamo ikiguzi nyacyo cyo kugitunga.

Niba uhisemo imashini itari yo kubikoresho byawe, ntutakaza umwanya gusa. Wishura ukoresheje ibice byacitse, ibice bisakaye, hamwe nakazi keza kuruta uko ikipe yawe yabiteguye.

Igiciro cyo Kugura Imbere: Niki gitwara Igiciro

Igiciro cyo hejuru kiva mubice bibiri: imiterere yimashini na spindle engineering. Ubusanzwe abakoresha inzira bakoresha ikarito yoroheje na sisitemu yagenewe kugabanya umuvuduko. Urusyo rusanzwe rukoresha ikariso iremereye hamwe nibindi byinshi bisabwa. Urusyo rukenera gukenera cyane-amazi-akonje ya spindle igishushanyo, cyongera ikiguzi.

Niyo mpamvu 'icyuho ' gishobora kumva kinini. Ku maduka menshi, urusyo ruto rwabigenewe rushobora kuba inshuro ~ 2-4 kurenza urwego rwo hejuru rwo hejuru rwurwego rwo hejuru, cyane cyane iyo spindle nubuyobozi butandukanye.

Abashoferi byihuse (ingano imwe, kubaka ibyingenzi bitandukanye)

• Inzira yubaka: ikadiri yoroheje, icyerekezo-cyihuta, icyerekezo cyoroshye cyumuriro

• Urusyo rwubaka: ikarito iremereye, igishushanyo-cyibanze, igishushanyo mbonera-kinini hamwe nibisabwa byo gukonjesha

• Guhuza sisitemu: imyitwarire ya spindle + igenzura bigira ingaruka kubyo ugomba kugura ubutaha (gukonjesha, gushiraho VFD, ibikoresho)

Nyuma yo Gukora Igiciro: Kwihisha TCO Yihishe

Dore igice amakipe menshi adaha agaciro. Nubwo router igura make imbere, ibiciro byo gukora bivana nibyo umusaruro wawe usaba. Inzira akenshi zifite amafaranga make ajyanye no gukonjesha kuko gushiraho byinshi bikoresha ubukonje bwumwuka. Baracyakeneye guhanagura ivumbi no kubungabunga bisanzwe, birashobora gucungwa.

Urusyo rusanzwe rutwara amafaranga menshi yo gukora. Bategereje gukoresha ingufu nyinshi. Barasaba kandi gutanga ibicuruzwa bikonje, gutunganya amazi, hamwe na gahunda yo gusimbuza amazi. Munsi yumutwaro uremereye, urusyo rukenera kugenzurwa no kubungabunga kugirango imikorere ikomeze.

Hanyuma hariho 'igihe-ku-giciro. ' Niba router ihendutse ariko kuvanga ibikoresho byawe bigasunika hejuru yakarere kayo keza, uzabona kumenagura ibikoresho no gusiba. Ibyo bihindura kuzigama mubihombo byihuse.

• Inzira ikoresha ibiciro:

  • igiciro gito cyo gukonjesha (akenshi gikonjesha ikirere)

  • isuku isanzwe ivumbi hamwe na kadence yo kubungabunga bisanzwe

• Urusyo rwo gukoresha-igiciro:

  • gukoresha ingufu nyinshi

  • gukonjesha gutanga + ibiciro byamazi mugihe

  • kugenzura kenshi munsi yumutwaro uremereye

Ibikoresho n'ibikoreshwa (Ikiguzi gihinduka kubikoresho)

Kwambara ibikoresho ni bice byicecekeye byica. Ibikoresho bikomeye byihutisha kwambara. Kurenza umutwaro uremereye kandi uhindura ubuzima ubuzima butangaje. Igiciro kimwe rero cyo kugura gishobora gusobanura ibikoresho bitandukanye cyane byo gusimbuza igihe.

Mubimenyerezo, birasa nkibi: akazi ka router kaguma mubiti, MDF, acrylic, ifuro, PVC, na PCB nkibikorwa bishobora kurambura ubuzima. Urusyo rukata ibyuma byuzuye birashobora gusaba ibikoresho bikarishye, gusimburwa kenshi, no kugenzura uburyo bukomeye kugirango wirinde kwambara hakiri kare.

• Kuki ibikoresho byubuzima bihinduka:

  • ibikoresho bikomeye byihutisha kwambara

  • gukata cyane umutwaro uhindura gusimbuza cadence

  • gukata imbaraga zihoraho bigira ingaruka kuburyo ibikoresho bingana guhura nibibazo

 

Ibibazo

Ikibazo: Ni irihe tandukaniro nyamukuru riri hagati ya CNC Router vs CNC Mill?

Igisubizo: Imiterere na spindle umwirondoro. Inzira ihuza urupapuro rworoshye / ibiti / PCB ikorana na RPM ndende hamwe n'umuriro wo hasi. Urusyo ruhuza ibyuma bikomeye hamwe na RPM nkeya, urumuri rwinshi, no gukata byimbitse.

Ikibazo: Router ya CNC irashobora guca ibyuma?

Igisubizo: Yego kubikoresho byoroshye / bidafite ferrous cyangwa akazi ka aluminium yoroheje. Ntabwo ari byiza kubiremereye, gukata cyane mubyuma bikomeye igihe kirekire.

Ikibazo: Uruganda rwa CNC rushobora gushushanya?

Igisubizo: Yego. Urusyo rushobora gushushanya, ariko ibikoresho byabyo hamwe nubukomezi byarushijeho kuba byiza muburyo bwo gutunganya ibyuma, bityo gushushanya birashobora kuba igikorwa cya kabiri.

Ikibazo: Niki cyukuri: CNC Router cyangwa CNC Mill?

Igisubizo: Urusyo rwa CNC mubusanzwe rusobanutse neza kandi rusubirwamo kwihanganira gukomeye kubera gukomera gukomeye.

Ikibazo: Ninde uhendutse muri rusange: CNC Router vs CNC Mill?

Igisubizo: Inzira akenshi igura make imbere. Amashanyarazi arashobora kubahendutse mugiciro cyose mugihe imipaka ya router yatera ibikoresho cyangwa ibikoresho byacitse.

Ikibazo: Urusyo rwa CNC rusaba gukonjesha?

Igisubizo: Mubisanzwe yego, kubintu bikomeye-ibyuma bihamye no kugenzura ubushyuhe bukabije.