Ibiro bya CNC Gushushanya Imashini: Bits, Ibikoresho, Igenzura ryimbitse, hamwe nibitekerezo byumushinga

Ikosa rito ry'inyuguti rishobora kwangiza umushinga wa CNC utunganijwe neza. Ingano yimashini ni gake itera. Ibibazo bisanzwe nibitari bike, Z-zeru, cyangwa igenamiterere ridakwiye.

Imashini ishushanya ya desktop CNC irashobora gukora ibimenyetso, ibyapa byanditseho, ibimenyetso bya PCB, impano, na prototypes. Ariko, buri kintu gikeneye uburyo butandukanye bwo guca.

Aka gatabo gasobanura gushushanya, guhitamo ibintu, kugenzura ubujyakuzimu, n'ibitekerezo bifatika. Uzamenya kandi uburyo bwo kugerageza igenamiterere mbere yo guhura nigiciro cyagaciro.

Uburyo Imashini ishushanya ya desktop CNC ihindura ibishushanyo mubice

Sobanukirwa na Digital-to-Physical Workflow

Imashini ishushanya desktop CNC ikurikira imirongo aho kuba amaboko yawe. Ubwa mbere, software ya CAD ikora inyandiko, ibice, imifuka, cyangwa imiterere-itatu. Porogaramu ya CAM noneho igenera igikoresho, guca ubujyakuzimu, igipimo cyo kugaburira, umuvuduko wa spindle, hamwe ninzira nyabagendwa. Umugenzuzi asoma G-code yavuyemo kandi yimura axe X, Y, na Z.

Gushushanya byoroshye mubisanzwe bikurikirana umurongo wa vector cyangwa uduce twa V-karve. Gutema ibice bisaba imbere no hanze imyirondoro, tabs, hamwe ninzira ndende. Imirimo yo gutabara yongeramo inzira igoye kandi irangiza. Gusobanukirwa ibyo bitandukanya birinda gushushanya bito birambuye kuba igikoresho kidakwiriye.

Reba Imashini Mbere yo Guhitamo Umushinga

Agace k'imirimo kagena igice kinini, ariko ntabwo cyemeza imikorere. Urugendo Z rugomba guhuza ububiko, ikibaho, uburebure bwibikoresho, hamwe n’umutekano mwiza. Imbaraga za spindle, ubunini bwa collet, ikadiri ikaze, sisitemu yo gutwara, umugenzuzi, na software nabyo bigira imipaka ifatika.

Huajiang yatangiye gukora moteri ya CNC ishushanya moteri ya spindle mu 2000 nyuma yaje kwaguka muri VFDs no kumashini zishushanya. Yayo Imashini zishushanya Zhong Hua Jiang CNC zirimo imashini zegeranye 1610 na 3018 binyuze muburyo bunini bwa desktop. Urwo rwego rugaragaza impamvu abaguzi bagomba kugereranya ibishushanyo, aho kwishingikiriza ku izina ry'icyitegererezo ryonyine.

Mbere yo gukata bwa mbere, uzuza iyi gahunda ngufi yo gushiraho:

• Kugenzura icyerekezo n'ibikoresho. Kenyera collet, hanyuma urebe buri murongo kugirango ugende kubuntu. Emeza biti ntishobora gukanda clamps, screw, cyangwa imipaka y'urugendo.

• Tegura ubuso butajegajega. Sukura uburiri hamwe n'ikibaho mbere yo gufunga ububiko. Ndetse imyanda ntoya irashobora kugoreka igihangano gito kandi igahindura ubujyakuzimu.

• Emeza gahunda. Huza ibice, inkomoko, umubare wibikoresho, icyerekezo cya spindle, nubunini bwibintu. Koresha ikirere hejuru yubuso mbere yo gukata.

Hitamo imashini ntoya ihuza neza imishinga isubiramo. Ubushobozi budasanzwe hamwe na spindle ubushobozi bwingirakamaro mugihe gukata byimbitse, ibikoresho binini, cyangwa ibyuma byoroshye byinjira muri gahunda.

Guhitamo CNC Gushushanya Bits Kubirambuye no Kurangiza

Huza Gukata Kuri Toolpath

CNC ishushanya bits ikora imirimo itandukanye. V-bit ikora inyuguti zikarishye hamwe na grooves. Igabanywa ryayo ryaguka uko rigenda ryimbitse. Inguni ntoya igera ku makuru arambuye, mugihe inguni nini zitanga inkoni nini.

Gukata karbide ikomeye ikora imirongo myiza, nimero yuruhererekane, n'inzira zo kwigunga za PCB. Urusyo rwa Flat end rugabanya imifuka, uduce, hasi. Ibikoresho byumupira-izuru birangiza ubutabazi hamwe nuburinganire. Igikoresho cyuzuye diyama yerekana isoko igaragara hejuru idafite uruziga.

Reba Icyerekezo cy'imyironge n'imbaraga

Ibikoresho bya Upcut bisiba neza neza, ariko birashobora kuzamura fibre yibiti kuruhande rwo hejuru. Ibikoresho byo kumanura kanda fibre hepfo kandi urinde ubuso bugaragara. Ariko, chip irashobora gupakira imbere ahantu harehare. Ibikoresho byo guhunika birinda amasura yombi iyo ubujyakuzimu bwinjizamo ibyerekezo byombi.

Koresha bito binini bikigera kuri buri kintu gisabwa. Ibipimo binini birwanya gutandukana no gukuraho ibintu vuba. Utubuto duto dukenera pasiporo ntoya, ibiryo byitondewe, hamwe no kwimura chip isukuye. Bavunika kandi vuba nyuma yo kugwa, kugongana, cyangwa igihangano kidafite umutekano.

Kubaka Gitoya, Ifite Intangiriro Gushiraho

Igikoresho gifatika kirimo V-bits ebyiri hamwe ninsyo ebyiri zanyuma. Ongeramo O-umwironge wa acrylic cyangwa igikoresho cyumupira-izuru kugirango utabare. Emeza ingano ya shank nuburebure bwimyironge ikoreshwa mbere yo gutangiza gahunda.

Ibi Ubuyobozi bwa CNC bwo gushushanya: Ibikoresho, Bits & Inama zitanga imiterere yingirakamaro igaragara ya V-gushushanya, gushushanya, no gushushanya diyama. Biracyaza, tangira igikoresho cyose kitamenyerewe kuri scrap. Igikoresho cya geometrie, kuzenguruka, ibikoresho, hamwe no gukomera kwimashini birashobora guhindura ibisubizo.

Ibikoresho byifashishwa kuri desktop CNC Gushushanya

Ibiti, MDF, na Pande

Icyerekezo cyibinyampeke gishobora gukuramo utuntu duto mubiti. Ibiti byimbitse bifata inyuguti nziza kuruta ububiko bworoshye, butaringaniye. V-bit ikwiranye nimyandikire. Ibikoresho byo kumanura birinda isura yo hejuru, mugihe ibikoresho byo guhunika bifasha pani kuguma isuku.

MDF ishushanya buri gihe kuko ibura ingano. Koresha uburyo bwiza bwo gukuramo no guhumeka kurinda umukungugu mwiza. Ubwiza bwa firime buratandukana na veneer, kole, nubusa bwimbere. Banza ugerageze urupapuro nyirizina.

Acrylic nibindi bya plastiki

Shira acrylic mubisanzwe imashini zisukuye kuruta plastiki yoroshye. Koresha igikoresho giteye O-umwironge, usukure neza ubudahwema, kandi wirinde kunyeganyega. Gushonga akenshi byerekana kwimura chip nabi, igikoresho kidahwitse, cyangwa ibipimo bidakwiriye.

Amashanyarazi akomeye arashobora gufata ibimenyetso birambuye. Polyethylene yoroshye irashobora kunama cyangwa gusiga. Shira impapuro ziringaniye neza utunamye ibigo byabo. Kuraho firime iyo ari yo yose ishobora kuzenguruka kuri cater.

PCB na Byoroheje-Ibyuma bigarukira

Gusya kwa PCB bikenera ikibaho kiringaniye kuko utuntu duto duto duhindura ubugari. Aluminium n'umuringa bisaba gukomera, gufata neza umutekano, ibikoresho bya karbide, no gukuraho chip. Ufate nk'imirimo idahwitse keretse imashini isobanura byinshi.

Kurugero ,. Zhong Hua Jiang 3020 desktop ya CNC router yerekana urutonde rwakazi ka 210 × 300 × 60 mm, imipira yumupira, hamwe nuguhitamo byinshi. Urupapuro rwayo rurimo ibiti, acrylic, PCB, aluminium, n'umuringa. Abaguzi bagomba kwemeza iboneza ryatoranijwe no kwemeza ibikoresho byihariye mbere yumusaruro.

Kugenzura Ubujyakuzimu, Z-Zeru, Kugaburira, no Kugabanya Ikizamini Cyizewe

Kora Ubuso buteganijwe

Gushushanya ubujyakuzimu bitangira mbere yuko spindle itangira. Chips munsi yububiko, ikibaho cyunamye, cyangwa umuvuduko wa clamp utaringaniye uhindura uburebure bwubuso. Sukura uburiri, ushyireho ikibaho igihe gikenewe, kandi ushireho urupapuro rwakazi utagoretse. Impapuro zoroshye PCB hamwe nimpapuro za acrylic zikenera ubufasha ahantu hose.

Shiraho Z-zeru uhereye kumurongo umwe wakoreshejwe imbere muri CAM. Gukoraho gukoraho kunoza gusubiramo iyo bihinduwe neza. Impapuro cyangwa igipimo cyoroshye nacyo gikora, ariko koresha uburyo bumwe burigihe. Ongera uhindure zeru nyuma yo guhindura igikoresho keretse niba igenzurwa ryibikoresho birebire sisitemu ibika offset.

Ibisobanuro Gushushanya Ibikorwa - Ibikoresho bya Bantam bisobanura impamvu ububiko buringaniye hamwe nukuri gupima Z-uburebure. Ku buso bunini cyangwa butaringaniye, ikarita yuburebure irashobora kwishyura indishyi ntoya mugihe umugenzuzi abishyigikiye.

Fata Ubujyakuzimu, Kugaburira, n'Umuvuduko nka Sisitemu imwe

Ubujyakuzimu busobanura gusezerana guhagaritse muri buri cyiciro cyo guca. Intambwe isobanura gusezerana kuruhande hagati yinzira zegeranye. Igipimo cyigaburo kigenzura ingendo zinyuze mubintu, mugihe umuvuduko wa spindle ugenzura kuzunguruka. Igenamiterere rigomba kubyara chip aho kuba umukungugu, guswera, cyangwa imitwaro itagenzuwe.

Nta burebure bwisi kuri buri pass. Tangirira kubikoresho hamwe nibyifuzo bya mashini, hanyuma ugabanye gusezerana kubintu bito, amakadiri adakomeye, ibikoresho birebire bifatanye, cyangwa ibikoresho bikomeye. Koresha inzira zitari nke igihe cyose inzira imwe yimbitse itera gutandukana, kuganira, ubushyuhe, cyangwa kubura intambwe.

Kurikiza iki kizamini cyagenzuwe:

1. Kora icyitegererezo gito. Shyiramo imirongo, inyandiko, umufuka, nibisobanuro birambuye byateganijwe. Koresha ibisigazwa bivuye mubice bimwe.

2. Koresha inzira. Komeza bito hejuru yubuso. Reba inkomoko, ubugari, clamps, hamwe no gukuramo uburebure.

3. Kata neza. Reba imiterere ya chip hanyuma wumve guhindura imitwaro ya spindle. Hagarara ako kanya niba chips ipakiye igikoresho.

4. Gupima ibisubizo. Reba ubugari bwa groove, ubujyakuzimu nyabwo, ubwiza bwurugero, nubunini. Hindura igenamiterere rimwe mbere yo gusubiramo.

Inyuguti zitaringaniye zisanzwe zerekana ubuso cyangwa Z-zeru. Kuganira byerekana intege nke zakazi, ibikoresho birenze urugero, gusezerana, cyangwa gukomera bidahagije. Gutwika inkwi na plastiki zashongeshejwe byerekana kwerekana cyangwa kwimura chip nabi. Burrs kuri aluminiyumu irashobora kwerekana igikoresho kidahwitse, gukata kudahindagurika, cyangwa ibipimo bidakwiriye.

Ibiro bya CNC Gushushanya Ibitekerezo byumushinga byubuhanga

Tangira Na Byihuse, Bipimwa Imishinga

Umushinga mwiza utangira ugaragaza amakosa udatakaje ububiko buhenze. Tangira hamwe na gride ya gride, kalibrasi ya kare, icyapa, cyangwa urufunguzo. Iyi mirimo yigisha gushyira inkomoko, ingano yinyandiko, V-bito byimbitse, hamwe nakazi.

Gutera imbere kubimenyetso, coaster, inlays, prototypes ya PCB, ibirango-bigenzura ibirango, hamwe na tray nto. Ibishushanyo by'ubutabazi byongeramo umupira-izuru kurangiza no gufata ibyemezo. Ibicuruzwa byasubiwemo byerekana ibice, ibyuzuye, ibikoresho-ubuzima bikurikirana, hamwe nibisobanuro byanditse.

Hitamo Imishinga Mbere yo Guhitamo Ingano yimashini

Andika ibintu binini cyane, byimbitse, ibintu bito, ibintu, hamwe nicyumweru. Noneho gereranya ahakoreshwa akazi, Z gusiba, imbaraga za spindle, guhitamo collet, kugenzura, hamwe nibiteganijwe kumurimo. Shyiramo umwanya ukenewe kuri clamps, gukusanya ivumbi, insinga, no guhindura ibikoresho.

Zhong Hua Jiang yanditse urutonde rwimashini 1610 na 3018, hanyuma nini 3020, 3040, 6040, na 6090. Iterambere rihuza amabahasha atandukanye yumushinga, ariko umubare munini ntabwo uhita wemeza neza spindle cyangwa umugenzuzi. Huza iboneza neza nakazi kawe gasubiramo.

Hindura Igishushanyo kimwe muburyo bwizewe

Kora urupapuro rwo gushiraho nyuma yakazi keza. Andika utanga ibikoresho, ubunini bwimigabane, igikoresho, gusohoka, umuvuduko wa spindle, igipimo cyibiryo, kunyura hejuru, intambwe, inkomoko, nintambwe yo kurangiza. Fotora ibice hanyuma ugumane icyitegererezo cyanditse.

Kugirango usubiremo umusaruro, ongeramo ibipapuro, uruzitiro, cyangwa ibikoresho byabugenewe. Kora igenzura rya mbere mbere yo kurangiza icyiciro. Reba ibipimo bikomeye, imyandikire, guhuza, itandukaniro, nubwiza bwuruhande. Simbuza icyuma mugihe urangije impinduka nziza, aho kwishyura indishyi zidashira ukoresheje software.

Ntuzigere usiga desktop CNC imashini ishushanya. Shira amaboko kure y'ibikoresho bigenda, ugenzure umukungugu, kandi ukoreshe ijisho, kumva, no kurinda ubuhumekero. Imashini ntoya iracyatanga ibyuma bikarishye, ibyago bizunguruka, nibikoresho byo mu kirere.

Umwanzuro

Ibiro bya CNC bishushanya bikora neza mugihe amahitamo ane yemeye: bit, ibikoresho, ubujyakuzimu, numushinga. Tangira hamwe nakazi gakomeye, Z-zeru, igenamigambi ryibidukikije, hamwe nibizamini bisakaye.

Inyandiko ibipimo byiza, hanyuma bipime kubikoresho bikomeye cyangwa umusaruro wongeye. Guhuza neza bitanga ibisobanuro bisukuye, ubuzima burebure bwibikoresho, nibice byangiritse.

Ibibazo Kubijyanye na desktop CNC Imashini ishushanya

Ikibazo: Ese imashini ya desktop CNC irasa na router ya CNC?

Igisubizo: Amagambo akunze guhuzagurika. Byombi ukoreshe gahunda ya axis igenda hamwe no kuzenguruka. 'Umushakashatsi ' ubusanzwe ashimangira inyuguti nziza, akamenyetso, nibisobanuro birambuye. 'Router ' ikunze kwerekana imyirondoro, imifuka, no gukuraho ibintu byimbitse. Ubushobozi nyabwo buterwa nikintu gikomeye, imbaraga za spindle, agace kakazi, umugenzuzi, hamwe nibikoresho. Gereranya ibisobanuro aho kwishingikiriza gusa kubirango byibicuruzwa.

Ikibazo: Ni ubuhe butumwa bwa CNC bwanditse neza kuruta inyuguti nto?

Igisubizo: Ikariso ityaye, ifunganye-V-bit cyangwa ikomeye-karbide ishushanya ikata inyuguti nto. Igikoresho cya dogere 30 kigera kumakuru meza kuruta dogere 90 ya V-bit. Nyamara, inama yacyo iroroshye. Komeza ububiko, koresha ubujyakuzimu butagabanije, kandi ugerageze inyandiko ntoya kumurongo. Wibuke ko gukata cyane V-bit kurema inkoni nini.

Ikibazo: Imashini ishushanya desktop CNC ishobora kugabanya aluminium?

Igisubizo: Moderi zimwe zirashobora gushushanya cyangwa kumashini ya aluminium yoroheje. Imashini ikenera gukomera bihagije, kuzunguruka, ibikoresho bya karbide, gukora cyane, no kugenzura neza chip. Koresha ibikorwa bya conservateur hanyuma ukurikize imashini ikata ibyifuzo. Abinjira-urwego rwabashushanyo ntabwo basimbuza insyo zikomeye. Hagarika niba kuganira, ubushyuhe, gusubiramo chip, cyangwa imitwaro irenze urugero.

Ikibazo: Buri cyapa cya CNC kigomba kuba kingana iki?

Igisubizo: Nta pass imwe yimbitse ikora kuri buri gishusho. Diameter ya biti, inama ya geometrie, ibikoresho, imbaraga za spindle, gukomera, igipimo cyo kugaburira, hamwe nibikoresho byose. Tangirira kubuyobozi bukora hanyuma ukore ikizamini gito. Mugabanye gusezerana mugihe igikoresho kiganira, kugunama, gushyuha, cyangwa gusiga birangiye. Inzira nyinshi zagenzuwe zifite umutekano kuruta gukata gukabije.

Ikibazo: Ni ubuhe buryo bwiza bwo gutangiza CNC gushushanya?

Igisubizo: Tangira ukoresheje kalibibasi, gride yangiritse, tagi yingenzi, ibyapa byoroshye, nibimenyetso bito byibiti. Iyi mishinga yigisha inkomoko yakazi, gufunga, imiterere yinyandiko, ubujyakuzimu bwa V-bit, hamwe nuburyo bwo kureba ibikoresho. Koresha ibintu bihendutse, biringaniye kandi usubiremo igishushanyo kimwe nyuma yo guhindura igenamiterere rimwe. Coaster, ibirango bya acrylic, hamwe nuduce duto duto dukora ingirakamaro imishinga ikurikira.