CNC ka baarakɛcogo bɛ bonya cogo min na ni 30% ye: Gafe min bɛ baara kɛ

CNC ka baarakɛcogo bɛ bonya cogo min na ni 30% ye: Jaabi teliya

CNC ka sɔrɔ yiriwali 30% bɛ se ka kɛ baara dɔw la, nka a ka kan ka jate i n’a fɔ ɲɛtaa laɲini min bɛ se ka suman sanni ka kɛ nɔ ye min bɛ se ka kɛ. A ka c’a la, tɔnɔ teliyalenw bɛ bɔ masin waati bɔnɛnenw sɔrɔli la, ka sigicogo ni baarakɛminɛn caman cili waati dɔgɔya, ka cycle waati surunya, ka jɔli waati bolodabali bali, ka tɛmɛsira fɔlɔ sɔrɔcogo ɲɛ, ani ka fɛn dilanni buteli lakika bɔ.

O kun ye ko CNC masin bɛɛ ka boli teliya la 30%. O nɔ na, ​​aw ka fɛn dilanni kɛcogo dafalen ɲɛ ka taa a fɛ. Butigi bɛ se ka 8% sɔrɔ ni sigicogo surunw ye, 10% ka bɔ baarakɛminɛnw sira ɲumanw na, 5% ka bɔ masinw sɔrɔli la ka caya, ani seko wɛrɛ bɛ se ka sɔrɔ baarakɛminɛnw tiɲɛni dɔgɔyali fɛ, fɛn tiɲɛnenw dɔgɔyali fɛ, walima baarakɛminɛnw caman cili teliya fɛ. O faralen ɲɔgɔn kan tigitigi bɛna ɲɔgɔn ta ka kɛɲɛ ni masin ye, ka kɛɲɛ ni fɛn dilannenw ɲagaminen ye, ka kɛɲɛ ni fɛnw ye, ka kɛɲɛ ni baarakɛlaw ka baarakɛcogo ye, ani ka kɛɲɛ ni sisan daminɛ ye.

Daminɛyɔrɔ ɲuman : aw bɛ spindle lɛrɛw bɛ tunun yɔrɔ minnu na, aw bɛ o suman sani aw ka minɛn kura san. Track sigili waati, cycle waati, baarakɛwaati labɛnbali, baarakɛminɛn caman cili waati, scrap/rework, spindle baarakɛcogo, ani yɔrɔ ɲumanw shift kelen kɔnɔ. Aw bɛ bɔnɛba min sɔrɔ, aw bɛ o ɲɛ ka taa a fɛ fɔlɔ.

Aw ye ɲininkali kɛ CNC Spindle ka baarakɛcogo kan

CNC ka baarakɛcogo kɔrɔ ye mun ye tiɲɛ na?

CNC ka baarakɛcogo ye bɔli ye min bɛ sɔn ka bɔ masin waati, baara, baarakɛminɛnw, fɛnw ani waribon hakɛ dantigɛlen dɔ la. A tɛ spindle RPM dɔrɔn ye, feed rate, walima yɔrɔ hakɛ min dafara shift kɔnɔ. Masina min bɛ tigɛ joona nka a bɛ waati tɛmɛnen kɛ a sigicogo la, baarakɛminɛn caman cili la, sɛgɛsɛgɛli la, alarma la, baara seginni na, walima a ladonni na, o bɛ se ka kɛ hali bi ko a ka baarakɛcogo bɛɛ tɛ ɲɛ.

Fɛn dilanni sigida fanba la, nafa sɔrɔli ka kan ka jateminɛ ni masinw sɔrɔli, cycle baarakɛcogo, jogo ɲuman sɔrɔli, sigicogo ɲuman, baarakɛminɛnw ɲɛnamaya, ani baarakɛcogo ɲuman faralen ye ɲɔgɔn kan.

CNC ka baarakɛcogo jateminɛ jɔnjɔnw

Aw bɛ baara kɛ ni OEE ye walasa ka bɔnɛ suguya wɛrɛw faranfasi

OEE = Sɔrɔ × Baarakɛcogo × Jogo

Availability bɛ ɲininkali kɛ ni CNC masin tun bɛ baara la waati min na a tun bolodara ka baara kɛ. Performance b’a ɲininka n’a bolila ka kɛɲɛ ni cycle rate ye min tun bɛ makɔnɔ. Quality bɛ ɲininkali kɛ ko bɔli hakɛ jumɛn tun ye fɛn ɲuman ye k’a sɔrɔ a ma tiɲɛ walima ka baara kɛ kokura.

OEE nafa ka bon bawo bɔli nimɔrɔ kelen bɛ se ka gɛlɛya wɛrɛw dogo minnu tɛ kelen ye kosɛbɛ. Ni a sɔrɔli dɔgɔyara, o bɛ se ka kɛ sababu ye ka ladonni walima sigicogo dɔgɔya. Baarakɛcogo dɔgɔyali bɛ se ka kɛ baarakɛminɛn ɲumanw ye, CAM, balo ni teliya, walima spindle seko. Jogo dɔgɔyali bɛ se ka kɛ sababu ye ka taabolo sabatili, baarakɛminɛnw ɲɛnamaya kɔlɔsili, ka fɛnw siri, ka sɛgɛsɛgɛli kɛ, walima ka fɛnw bolicogo latilen.

Cogo min na ka 30% CNC ka sɔrɔ yiriwali bolodalen lakika jɔ

Laɲini 30% ka kan ka jɔ ka bɔ bɔnɛ sumanilenw na sanni ka bɔ balo hakɛ cayalenba kelen na. Aw bɛ a daminɛ ni masin kelen ye, ni fɛn dilannenw denbaya kelen ye, walima ni baara kelen ye min bɛ segin-ka-bɔ. Aw bɛ sisan cogoya sɛbɛn walasa ka sɛrɛkili caman sɔrɔ walasa ka basigi dannamɔgɔ dɔ sigi sen kan, o kɔfɛ, aw bɛ waati hakɛ min bɔnɛna kulu kelen-kelen bɛɛ la.

Taabolo fɔlɔ: Aw bɛ bɔnɛ basigilen dɔ da

• Miniti minnu bolodara ka baara kɛ baarakɛwaati kelen kɔnɔ

• Setup ani changeover miniti

• Miniti minnu bɛ jɔ waati la minnu ma labɛn

• Baarakɛminɛn caman cili ani baarakɛminɛnw ladilanni miniti

• Sikili waati lakika ni i y’a suma ni cycle waati dantigɛlen ye min sɛgɛsɛgɛra

• Yɔrɔ ɲumanw, yɔrɔ tiɲɛnenw, ani yɔrɔ minnu baara kɛra kokura

• Baarakɛminɛnw dɛsɛw ani baarakɛminɛnw si hakɛ danmadɔ

• Ka fɛnw makɔnɔ, ka sɛgɛsɛgɛli kɛ, ka porogaramuw, ka fɛnw bila, walima ka baarakɛlaw makɔnɔ

• Alarm minnu bɛ tali kɛ spindle la, funteni kojugu, yɛrɛyɛrɛli, walima ladonni ko kɛlenw

2nan : Tɔnɔ minnu bɛ se ka sɔrɔ, olu minnu ka bon kosɛbɛ, olu sigiyɔrɔma

Aw kana a daminɛ ni fɛɛrɛ kuraw ye minnu ka di kosɛbɛ. Aw bɛ a daminɛ ni bɔnɛba ye min bɛ se ka suman. Ni sigili bɛ masin waati bolodalen 25% ta, a ka c’a la, sigili dɔgɔyali nafa ka bon ka tɛmɛ spindle teliya dɔɔnin sanni kan. Ni masin bɛ shift tigɛ fanba kɛ kaban nka cycle waati ka jan kojugu, baarakɛminɛn sira ni tigɛ-taamacogo ɲuman bɛ se ka kɛ fɔlɔ ye.

Ɲɛjirali 30% ɲɛtaa siratigɛ la

Nin misali in b’a jira cogo min na ɲɛtaa damadɔw bɛ se ka fara ɲɔgɔn kan ka kɛ 30% ɲɔgɔn ye ka sɔrɔ ka tɛmɛn fɛn ɲuman kan. O ye misali ye, a tɛ nɔ ye min bɛ se ka kɛ.

Fɛɛrɛ 1 : Ka CNC sigicogo ni fɛn caman cili waati dɔgɔya

Setup reduction ka teli ka seko bila ka sɔrɔ a ma dɔ fara tigɛ teliya kan. Fɛɛrɛ nafama dɔ ye ka sigikafɔ baara faranfasi ka kɛ kɔnɔna baara ye , minnu b’a ɲini ka masin jɔ, ani kɛnɛma baara , minnu bɛ se ka labɛn ka sɔrɔ masin bɛ ka baara kɛ hali bi.

Baara caman kɛ ka bɔ ɛntɛrinɛti kan i n’a fɔ i bɛ se ka kɛ cogo min na

• Aw bɛ baarakɛminɛnw ni minɛnw labɛn sani sisan baara ka ban.

• Fɛn minnu bɛ kɛ ka kɔn stade ɲɛ, fɛnɲɛnamafagalanw, jateminɛlanw, ani sigicogo sɛbɛnw.

• Baarakɛminɛn janya minnu latigɛra ka kɔn masin kɔkan ni fɛn dilanni siratigɛ b’a dɛmɛ.

• Aw bɛ CNC porogaramu ni postprocesseur sɛgɛsɛgɛ sani masin ka wuli.

• Aw bɛ baara kɛ ni fɛnw bilayɔrɔw ye minnu bɛ bɛn sariya ma, zeru yɔrɔw, walima baarakɛyɔrɔ minnu bɛ fɛn caman Changer teliya la.

• Aw bɛ sɛbɛn fɔlɔ sɛgɛsɛgɛli wajibiyalenw labɛn sani masin ka jɔ.

Baarakɛminɛnw ni baarakɛminɛnw sumani otomatiki kɛ yɔrɔ min na a bɛ se ka kɛ

Sonda jɛlen bɛ se ka dɔ bɔ bololabaarakɛlaw ka dakun sɔrɔli la, baarakɛminɛnw sigicogo la, ani offset doncogo la. A bɛ se fana ka dɛmɛ don sɛgɛsɛgɛli la min bɛ kɛ baara kɔnɔ ani baarakɛminɛnw tiɲɛni dɔnni. Nafa bɛ bonya kosɛbɛ ni sigikafɔ ni sumani bɛ kɛ tuma caman na fo miniti maralenw bɛ segin baara caman kan.

Fɛɛrɛ 2nan : Ka cycle waati dɔgɔya ni baarakɛminɛnw sira ɲumanw ye

Sikili-waati dɔgɔyali ka kan ka sinsin baarakɛminɛnw lamagacogo bɔli kan min nafa tɛ fara a kan ani ka fɛnw bɔli baarakɛcogo ɲɛ ka sɔrɔ a ma baarakɛminɛnw ɲɛnamaya, a yɔrɔ dɔ jogo, walima masin dannaya saraka.

Aw bɛ dɔ bɔ fiɲɛ tigɛcogo ni a kɔsegincogo la min tɛ mako ɲɛ

Aw bɛ segin ɲɔgɔndan taamaw kan, ka sanfɛyɔrɔw kɔsegin, gɛrɛli taamaw, yɔrɔjanw bɔli yɔrɔjanw, ani baarakɛminɛnw sigiyɔrɔmali. Dɔgɔyali misɛnninw bɛ se ka kɛ fɛnba ye ni u seginna siɲɛ kɛmɛ walima siɲɛ ba caman.

Baara kɛ ni Baarakɛminɛnw ye minnu bɛ Tigɛbaga ka baara kɔlɔsi

Bi CAM fɛɛrɛw bɛ se ka tigɛbagaw ka jɛɲɔgɔnya ni puwɛnti doni sabati cogo basigilen na, o bɛ kɛ sababu ye ka taabolo in bali ka baarakɛminɛnw doni kojugu nkɔni na k’a sɔrɔ a bɛ dɔ bɔ lamaga kɔrɔlen na yɔrɔ wɛrɛw la. Yɛlɛmaw tiɲɛ ni kɔrɔbɔliw ye minnu bɛ kɔlɔsi, baarakɛminɛnw sɛgɛncogo sɛgɛsɛgɛli, spindle-load kɔlɔsili, ani yɔrɔ dɔw sɛgɛsɛgɛli.

Operation Sequence (Baara kɛcogo ɲuman) ɲɛnabɔ

Jɛkulu bɛ baara kɛ ni hakilitigiya ye walasa ka baarakɛminɛnw caman cili dɔgɔya, aksidan taamacogo, sɛgɛsɛgɛli cycles, ani sigiyɔrɔmako kura. Ni yɔrɔ caman bɛ siri, aw bɛ yɔrɔ kelen dafalen kɛ a waati kelen na ni baara kelen kɛli ye yɔrɔ bɛɛ la, aw bɛ o suma. O ɲɔgɔndan ɲuman bɛ bɔ baarakɛminɛnw caman cili waati la, taama janya la, baarakɛminɛnw ka ɲɛnamaya la, puwɛntiw bɔli la, ani baarakɛcogo sabatili la.

Fɛɛrɛ 3nan : Ka CNC jɔli waati labɛnbali dɔgɔya

Masina tɛ se ka fɛn dilan k’a sɔrɔ a bɛ dilan makɔnɔ. Ladonni min bɛ kɛ ka bana kunbɛn ani min sinsinnen bɛ cogoyaw kan, o bɛ dɛmɛ ka sɔrɔli lakana, u kɛtɔ ka tiɲɛni dɔn sani a ka kɛ dɛsɛ ye min ma boloda.

Build Maintenance Around Failure Modes (Dɛsɛ cogoyaw).

• Aw bɛ spindle funteni, mankan, yɛrɛyɛrɛ ani runout cogoyaw kɔlɔsi.

• Aw bɛ tulumafɛnw ladon ani ka tulumafɛnw dicogo ɲuman sɛgɛsɛgɛ.

• Baara kɛ ni spindle cooling walima chiller systems ye.

• Aw bɛ baarakɛminɛnw minɛyɔrɔw, u ka kolɛtiw, u samalanw, u taperw ani u sirilanw sɛgɛsɛgɛ.

• Aw bɛ fiɲɛbɔcogo ɲuman ni degun lajɛ fiɲɛ ATC sitɛmuw kan.

• Aw bɛ alarma minnu bɛ segin-ka-bɔ, aw bɛ olu ladege sanni aw ka u lasegin u cogo kɔrɔ la siɲɛ caman.

• Aw bɛ faratiba bɛ fɛn minnu na, olu mara ka da u dɛsɛ tariku yɛrɛ kan ani u ɲɛminɛ waati kan.

Baara kɛ ni Condition Data ye yɔrɔ min na a bɛ nafa fara a kan

Yɛrɛyɛrɛli, funteni, kuran, doni, mankan ani masin cogoya kunnafoniw bɛ se ka ladonni jɛkuluw dɛmɛ u ka kɛwalew dɔn minnu tɛ bɛn. Kɔlɔsili kɔrɔfɔlen nafa ka bon kosɛbɛ n’a sirilen don wale dantigɛlen dɔ la ani ladonni baarakɛcogo la sanni ka lajɛ dashboardw dɔrɔn de kama.

Fɛɛrɛ 4nan : Ka CNC Spindle baarakɛcogo ɲɛ

Spindle bɛ nɔ bila fɛnw bɔli la, baarakɛminɛnw sabatili la, u sanfɛla labɛnni na, baarakɛminɛnw ka ɲɛnamaya la, ani masin sɔrɔli la. Nka, ka sɔgɔsɔgɔninjɛ dɔ falen a nɔ na, ​​o tɛ kɛ sababu ye ka baara kɛcogo ɲɛ ka taa a fɛ. Spindle ka kan ka bɛn fɛn ma, tigɛlan cɛmancɛ, girinya wajibiyalen, teliya hakɛ, baarakɛcogo, nɛnɛ kɛcogo, baarakɛminɛnw cɛla, ani masin jɔcogo.

Aw ye a dɔn ni sɔgɔsɔgɔninjɛ ye buteli ye tiɲɛ na

Spindle sɛgɛsɛgɛli bɛ se ka nafa lase ni a dilanni bɛ gɛlɛya ni girinya bɛrɛbɛrɛ tɛ, ni teliyaba baarakɛcogo tɛ sabati, ni a bɛ boli kojugu, ni funteni gɛlɛyaw bɛ a la, ni birikiw bɛ to ka gɛlɛya, ni bololabaarakɛminɛnw caman cili ka jan, walima ni baarakɛcogo tɛ bɛn. A bɛ se ka nafa caman lase ni dantigɛlifɛn ye fɛnw sirili ye, masin gɛlɛyali, aksidan teliya, puwɛnti bɔli, doni tali, CAM, walima jiginɛ sɛgɛsɛgɛli.

Kɔlɔsili Runout, Vibration ani Thermal Stability

Ni a bɛ boli kojugu ani ka a yɛrɛyɛrɛ, o bɛ se ka kɛ sababu ye ka tigɛ doni minnu tɛ kelen ye, ka baarakɛminɛnw si kɛ ka surunya, ka baara kɛ ka ɲɛ, ani ka baara kɛ kokura. Funteni basigibaliya bɛ se ka sɔgɔsɔgɔninjɛ kɛcogo Changer sur le cycle jan production cycle. Aw bɛ spindle cogoya suman cogo labɛnnen na sani aw ka dɔ fara tigɛcogo kan.

Aw ye ATC Spindle dɔ lajɛ min bɛ kɛ ka baarakɛminɛn caman baara minnu bɛ segin-ka-bɔ

Baara minnu bɛ kɛ ni baarakɛminɛn caman ye, baarakɛminɛn caman Changement automatique spindle bɛ se ka dɔ bɔ waati la min tɛ tigɛ ani baarakɛla ka don. Jagokɛyɔrɔ ka kan ka kɛ ni sistɛmu dafalen ye: sɔgɔli, baarakɛminɛnw marayɔrɔw, baarakɛminɛnw bilayɔrɔ walima magasin, fiɲɛbɔlanw, sensɛriw, VFD, kunnafonisɛbɛnw jɛli, baarakɛminɛnw sumani, baarakɛminɛnw baara, ani ladonni.

Baro kɛ Aw ka CNC Spindle baarakɛcogo kan

Fɛɛrɛ 5nan : Ka baarakɛminɛnw ni baarakɛminɛnw dilanni fɛɛrɛ ɲɛ

Baarakɛminɛnw ka kan ka jateminɛ ni musaka ye min bɛ se ka kɛ yɔrɔ kelen na ani ka kɛɲɛ ni spindle waati ye min bɛ nafa sɔrɔ, a man kan ka jateminɛ ni sanni sɔngɔ dɔrɔn ye. Tigɛminɛn min sɔngɔ ka gɛlɛn, o bɛ se ka kɛ fɛɛrɛ ye min musaka ka dɔgɔ ni a bɛ dɔ fara fɛnw bɔli kan, ni a bɛ mɛn, ka baarakɛminɛnw caman cili dɔgɔya, walima ni a bɛ fɛn tiɲɛnenw bali.

Baarakɛminɛnw ka ɲɛnamaya ɲɛnabɔ sani a ka dɛsɛ

Baarakɛminɛnw ɲɛnamaya lajɛ ka kɛɲɛ ni fɛnw ye, porogaramu, baarakɛcogo ani tigɛcogo. Aw bɛ baarakɛminɛnw falen minnu sinsinnen bɛ sɛgɛn dancɛ kɔrɔsilenw kan yɔrɔ minnu na a bɛ se ka kɛ sanni aw ka kari makɔnɔ. Baarakɛminɛnw tiɲɛni min ma labɛn, o bɛ se ka musaka caman bɔ yɔrɔ tiɲɛnenw na, baara seginni na, masin waati la, ani u lasegincogo la ka tɛmɛ tigɛda nafa tɔ kan.

Aw bɛ Baarakɛminɛnw minɛbagaw minɛ i n’a fɔ fɛnw minnu bɛ kɛ ka ɲɛ

Aw bɛ minɛnw, kolɛtiw, numanw, taperw ani baarakɛminɛnw dawolo saniya. Aw bɛ baarakɛminɛnw sɔgɔli dɔgɔya minnu tɛ mako ɲɛ, ka u cɛmancɛ sɛgɛsɛgɛ, ka baara kɛ ni minɛn suguya bɛnnenw ye baara kama, ani ka baarakɛminɛnw balansi yɔrɔ minnu na a mago bɛ teliya la.

Fɛɛrɛ 6nan : Ka baara segin-seginlenw kɛ otomatiki ye min tɛ tigɛ

Otomatiki bɛ baarakɛcogo ɲɛ ni a ye gɛlɛya dɔ bɔ min bɛ se ka segin-ka-bɔ. Misali nafamaw ye baarakɛminɛnw caman cili otomatiki ye, sonda, palɛtiw, bara balolanw, yɔrɔ dɔw doni, robo ladonni, sumani kɛcogo kɔnɔ, baarakɛminɛnw karilenw dɔnni, ani ofisi ladilanni otomatiki.

Sani i ka wari bila, i ka jateminɛ kɛ baarakɛla walima masin makɔnɔni waati hakɛ min bɛ se ka bɔ otomatiki la tiɲɛ na. Robo tɛ nafa don ni CNC masin bɛ makɔnɔni na kaban sɛgɛsɛgɛli kɛcogo dɔ la min bɛ kɛ dɔɔnin dɔɔnin walima ni ɲinini ka dɔgɔ kojugu walasa ka baara kɛ ni seko wɛrɛ ye.

Fɛɛrɛ 7nan : Ka CNC sigicogo ni baarakɛcogo kɛ cogo kelen na

Sariyasunba bɛ dɔ bɔ fɛn caman ɲɔgɔnnabɔli la baarakɛlaw, baarakɛwaatiw, masinw ani baara segin-ka-bɔnyew cɛ. A fana bɛ sɔrɔ yiriwali nɔgɔya ka sabati poroze fɔlɔ kɔfɛ.

Standardize Repeatable Production Elements (Sɛnɛfɛnw dilanni fɛnw minnu bɛ se ka segin-ka-bɔ) kɛ

• Setup sɛbɛnw ni fotow

• Fixture yɔrɔw ani zeru-point fɛɛrɛ

• Baarakɛminɛnw nimɔrɔ ani baarakɛminɛnw gafemarayɔrɔw

• Balofɛnw ni teliya minnu dabɔra ka kɛɲɛ ni fɛnw ni baarakɛcogo ye

• Sumaya ni sɔgɔsɔgɔninjɛ ladonni fɛɛrɛw

• Sɛgɛsɛgɛli fɔlɔ-fɔlɔ-sɛgɛsɛgɛli

• Alarm-response kɛcogo minnu bɛ kɛ

• Shift handover ani production cogoya lakali

Baarakɛlaw dege walasa u ka taabolo bɔnɛ dɔn

Tuma caman na, baarakɛlaw de ye fɔlɔ ye ka spindle mankan min tɛ deli ka kɛ, baarakɛminɛnw sɛgɛn, fixture gɛlɛya, offset latilenni segin-segin, chip-control gɛlɛyaw, walima porogaramuw bilali kɔfɛ kun tɛ minnu na. Kalan man kan ka kɛ masin baara dɔrɔn ye, nka a ka kan ka taabolo kɔlɔsili fana kɛ ani ka sɛgɛsɛgɛli kɛ cogo labɛnnen na.

Fɛɛrɛ 8nan : Aw bɛ buteli kɔnɔna ɲɛ, aw kana masin bɛɛ ɲɛ ka kɛɲɛ ni ɲɔgɔn ye

Ni dɔ farala baara teliya kan min tɛ buteli kɔnɔ, o bɛ se ka baara caman kɛ ka sɔrɔ ka dɔ fara fɛnw bɔli kan minnu bɛ ci. Karta kɛ sɛnɛfɛnw bɔli la ani ka baarakɛcogo jira min bɛ dan sigi baarakɛcogo bɛɛ lajɛlen na. Aw k’o nafolo tanga makɔnɔni ma, sigikafɔ tɛmɛnenw ma, baarakɛminɛnw dɛsɛ ma, ladonni ma labɛnbali la, sɛgɛsɛgɛli latɛmɛni ma, ani waati bolodacogo jugu ma.

Butɛri lakika ta fan fɛ, lɛrɛ kelen min sɔrɔla, o nafa ka bon ka tɛmɛ lɛrɛ kelen kan min sɔrɔla masin kan, min ka seko bɛ a la kaban. O de kama, nafabɔ porozɛw ka kan ka jateminɛ sistɛmu taabolow la sanni ka jateminɛ kɛ masin ni masin dɔrɔn na.

Cogo min na fɛnw dilanbagaw ka dannaya bɛ nɔ bila CNC ka baarakɛcogo la

Fɛn dilanbaga ka baara kɛcogo nafa ka bon ni a yɔrɔ dɔ, baarakɛminɛn dɔ, sɔgɔlilan dɔ, biriki dɔ, minɛn dɔ, VFD dɔ, walima a yɔrɔ dɔ bɛ se ka a dilanni dabila. Nafa sɔrɔli nɔ ka kan ka jateminɛ ni bɛnkan ye, ni waati min bɛ kɛ, ni fɛɛrɛ jaabi ye, ni sɛbɛnw ye, ani ni dɛmɛ ye min bɛ kɛ ka fɛnw falen sanni ka kɛ sanni sɔngɔ dɔrɔn ye.

A bɛ se ka jateminɛ cogo min na ni CNC ka baarakɛcogo ɲɛnabɔra tiɲɛ na

Fɛɛrɛbɔ porozɛ bɛɛ mago bɛ ɲɔgɔndan na ka kɔn o ɲɛ ani kɔfɛ ni ɲɛfɔli kelenw ye. Aw bɛ fɛnw, fɛnw, fɛnw jiginni ani fɛn dilanni cogoyaw suma ɲɔgɔn na ni aw bɛ se ka kɛ tuma o tuma. Aw kana a fɔ ko 30% ɲɛtaa sɔrɔla bawo jiginni ɲuman kelen min tɛ deli ka kɛ, o ye yɔrɔ 30% caman bɔ.

Formula nɔgɔman min bɛ kɛ ka sɔrɔ yiriwa

Sɛnɛfɛnw sɔrɔli ɲɛtaa (%) = (Sɔrɔ ɲuman kura − Basi bɔli ɲuman) ÷ Basi bɔli ɲuman × 100

Aw bɛ baara kɛ ni bɔli ɲuman ye, aw kana baara kɛ ni masin cycles gros ye, tuma o tuma ni scrap walima rework ye fɛn ye min bɛ kɛ ka ɲɛsin o kɛcogo ma.

CNC Spindle sugandili ka ɲɛsin baarakɛcogo ma min sinsinnen bɛ sɔrɔko kan

OEM masinw dilannikɛlaw, a tilabagaw, retrofit porozɛw, ani fɛn dilanni baarakɛlaw fɛ, spindle sugandili ka kan ka daminɛ ni tigɛcogo ye. Aw bɛ baarakɛminɛnw di spindle dilanbaga ma, tigɛlan cɛmancɛ danma, RPM laɲini hakɛ, girinya wajibiyalen, baarakɛcogo, tension, VFD, nɛnɛ kɛcogo, baarakɛminɛnw cɛla, jiginni hakɛw, masin jɔcogo, ani ni baarakɛminɛn caman cili otomatiki ka kan.

Ni aw bɛ spindle suganditaw suma ɲɔgɔn na, aw bɛ jateminɛ kɛ ka tɛmɛ fanga hakɛ kan. Aw ye torque-speed kɛcogo lajɛ, runout specification ani sumanikɛcogo, bearing configuration, cooling, clamping interface, duty cycle, vibration behavior, serviceability, spare parts, technique documentation, ani integration support.

Zhong Hua Jiang bɛ se ka dɛmɛ don spindle sugandili la CNC routeur, graving, woodworking, aluminium processing, ani masin baara wɛrɛw kama. Walasa ka ladilikan nafamaba sɔrɔ, aw bɛ spindle tɔgɔsɛbɛn walima ja min bɛ yen, aw bɛ o ci ka fara aw ka masin ni baarakɛcogo wajibiyalenw kan.

Aw ye CNC Spindle Recommandation sɔrɔ

FAQ CNC ka baarakɛcogo caya kan

Yala CNC ka baarakɛcogo bɛ se ka bonya tiɲɛ na ni 30% ye wa?

Baara dɔw la, ɔwɔ, kɛrɛnkɛrɛnnenya la ni basigiyɔrɔ la, sigicogo waati caman bɛ yen, ni baarakɛwaati, baarakɛminɛnw siraw tɛ baara kɛ, ni bololabaarakɛminɛnw caman cili, fɛn tiɲɛnenw, walima makɔnɔni. A man kan ka jate iko diɲɛ bɛɛ ka garanti. Aw bɛ sisan bɔnɛw suman fɔlɔ ani ka ɲɛtaa laɲini jɔ ka bɔ seko la min bɛ se ka segin.

CNC ka baarakɛcogo teliyalen ye mun ye?

A ka c’a la, ɲɛtaa teliyalen bɛ bɔ sisan bɔnɛba la. Ka ɲɛsin butiki ma min bɛ ɲagami kosɛbɛ a bɛ se ka kɛ setup waati ye. Seli min bɛ kɛ ka fɛnw dilan, o bɛ se ka kɛ cycle waati ye, baarakɛminɛn caman cili, walima baarakɛbaliya waati. Baara kɛ ni masin cogoya lakika ni fɛn dilanni kunnafoniw ye sanni i ka jaabi miiri.

Yala ni dɔ farala spindle RPM kan, o bɛ dɔ fara baarakɛcogo kan tuma bɛɛ wa?

Ayi RPM min ka bon, o bɛ nafa lase dɔrɔn ni a bɛ bɛn tigɛminɛn ma, fɛn min bɛ kɛ, ni puwɛnti doni ye, ni spindle fanga ni a girinya, birikiw, balansi min bɛ minɛ, ni masin gɛlɛya, nɛnɛ, ani baarakɛcogo fɛɛrɛ. Ni dɔ farala teliya kan k’a sɔrɔ i ma o ko ninnu kɔlɔsi, o bɛ se ka dɔ bɔ baarakɛminɛnw ka ɲɛnamaya la walima ka baarakɛcogo sabatili dɔgɔya.

OEE bɛ dɛmɛ cogo di ka CNC ka baarakɛcogo ɲɛ?

OEE bɛ sɔrɔko bɔnɛ faranfasi ka kɛ sɔrɔli, baarakɛcogo ani jogo ɲuman ye. O bɛ ekipuw dɛmɛ ka danfara don baarakɛbaliya gɛlɛyaw ni sɛgɛnlafiɲɛbɔ gɛlɛyaw ni jogoɲumanya gɛlɛyaw cɛ walasa latilenni walew ka se ka laɲini ka ɲɛ.

Setup waati bɛ se ka dɔgɔya cogo di CNC masin kan?

Aw bɛ baarakɛminɛnw, fɛnw, porogaramuw, jateminɛlanw ani fɛnw labɛn sani masin ka jɔ; sigicogo fɛɛrɛw sigicogo sariyasun; baara kɛ ni fɛn caman Changement rapide walima zeru-point baarakɛcogo ye yɔrɔ minnu na a bɛnnen don; baarakɛminɛn minnu sigilen don ka kɔn; baara kɛ ni sonda ye; ani ka sigikafɔ baara caman lamaga masin jɔlen waati kɔfɛ.

Yala ATC spindle bɛ se ka CNC ka baarakɛcogo ɲɛ wa?

Ɔwɔ, ni baara segin-seginlenw bɛ baarakɛminɛn caman de wajibiya ani bololabaara caman yeli bɛ waati kɔrɔ la min tɛ tigɛ walima baarakɛla ka tigɛ. ROI bɛ bɔ baarakɛminɛnw caman cili kɛcogo la, ATC musaka bɛɛ lajɛlen min sigilen don, masin baarakɛcogo, ani ni seko sɔrɔlen bɛ se ka baara kɛ ni nafa ye.

Spindle runout bɛ nɔ jumɛn bila baarakɛcogo la?

Boli kojugu bɛ se ka kɛ sababu ye ka tigɛlan doni kɛ cogo kelen na, ka baarakɛminɛnw sɛgɛn teliya, ka u hakɛ caman ɲɔgɔn falen, ka yɔrɔ labɛncogo jugu kɛ, ka baara kɛ kokura, ani ka baarakɛminɛnw tiɲɛ. Spindle ni baarakɛminɛnw minɛcogo ɲuman sabatili bɛ tigɛcogo basigilenw dɛmɛ ani ka baara kɛ min bɛ se ka fɔ ka ɲɛ.

Yala ne ka kan ka CNC masin kura san walasa ka se ka 30% sɔrɔ wa?

A tɛ kɛ sanni ka seko ni dɔnko baarabali suman taabolo la min bɛ sen na. Ni i ye dɔ bɔ sigicogo la, baarakɛbaliya waati la, makɔnɔni na, sɛgɛnlafiɲɛbɔ la, baarakɛminɛn caman cili la, ani fɛn tiɲɛnenw na, o bɛ se ka spindle waati caman sɔrɔ. Minɛn kura bɛ nafa sɔrɔ kosɛbɛ ni sisan sigida in ɲɛnabɔra kaban walima ni fɛɛrɛko seko, baarakɛcogo tɛ, o de ye gɛlɛya ye.

CNC KPI jumɛn ka kan ka ɲɛ fɔlɔ?

Metiriki min bɛ tali kɛ fɛnw bɔli bɔnɛba la, o ɲɛ ka taa a fɛ. Sɔrɔ dɔgɔyali bɛ tali kɛ baarakɛbaliya ni sigili la. Baarakɛcogo dɔgɔyali bɛ tali kɛ cycle waati la, micro-stops, tooling, CAM, walima spindle seko la. Jogo dɔgɔyali bɛ tali kɛ baarakɛcogo sabatili la, baarakɛminɛnw, fɛnw sirili, sɛgɛsɛgɛli, walima baarakɛla caman caman ɲɔgɔnna.

Kuncɛli: Ka dɔ fara CNC bɔli kan ni Sistɛmu bɛɛ ɲɛnabɔli ye

Ka dɔ fara CNC ka baarakɛcogo kan ni 30% ye, o man kan ka kɛ dɔrɔn ka spindle boli teliya la 30%. Fɛɛrɛ min bɛ se ka da a kan kosɛbɛ, o ye ka seko sɔrɔ kokura sigicogo, cycle waati, masinw sɔrɔli, baarakɛminɛnw caman cili, baarakɛminɛnw, jogo, baarakɛlaw ka baarakɛcogo, ani fɛn dilanni buteliw kɔnɔ.

Aw bɛ a daminɛ ni basigi sumanikɛlan ye, ka bɔnɛba minnu sɔrɔ, olu dɔn, ka fɛn caman Changements contrôlés (Yɛlɛma kɔlɔsilenw) waleya, ka sɔrɔ ɲumanw suma ɲɔgɔn na cogoyaw la minnu bɛ bɛn ɲɔgɔn ma. Baara dɔw bɛ se ka tɛmɛ 30% kan, k’a sɔrɔ taabolo kɔgɔlenw bɛ se ka se ka segin u cogo kɔrɔ la. Laɲini ɲuman ye ɲɛtaa ye min bɛ sabati fɛɛrɛko siratigɛ la, min bɛ se ka suman, ani min bɛ nafa sɔrɔ.

Ni sɔgɔsɔgɔninjɛ seko, a bolicogo, baarakɛminɛn caman cili, nɛnɛ, dannaya, walima sɔgɔsɔgɔninjɛ ni masin bɛnkan bɛ dan sigi a dilanni na, aw bɛ sɔgɔsɔgɔninjɛ jateminɛ i n’a fɔ masinw dilanni sira dafalen dɔ sanni ka kɛ a yɔrɔ kelen ye.

Aw ye Zhong Hua Jiang sɔrɔ walasa ka Spindle dɛmɛ