Reba: 0 Umwanditsi: Muhinduzi Urubuga Soma Igihe: 2025-08-08 Inkomoko: Urubuga
Ese imashini yawe ya CNC ikora urusaku rudasanzwe vuba aha? Ubwo buryo bworoshye Hu Guhindura insya Gutontoma bishobora kuba ibendera ritukura - kandi ntugomba kubyirengagiza. Moteri ya Spindle ntabwo ari ugushidikanya gusa; Ni ikimenyetso cyibitagenda neza, kandi ibumoso utagenzuwe, irashobora kugongana bihenze cyangwa imashini iri hasi.
Muri iki gitabo, tuzasenya ibintu byose ukeneye kumenya kubyerekeye urusaku rudasanzwe ruva muri moteri yawe ya CNC kuzunguruka moto - kuva kumenya ubwoko bwumvikana kugirango bisuzume nuburyo bwo kubikemura. Waba uri imashini ifata imashini, igorofa ya tekinike, cyangwa gusa amatsiko ya CNC ishishikaye, iyi niyo nzira yawe yo kujyamo kubika moteri yawe yongorerana kwongorerana.
Reka ducukure kandi ducecekesha abo bantu!
Kumutima wa buri mashini ya CNC ni moteri ya spindle. Ibi bigize ibikoresho byawe byo gukata kandi bigaha imashini yawe ubushobozi bwo gukora imyitozo, gabanya, urusyo, nibikoresho bifatika bifite ubusobanuro. Nukuri kwimashini ikora, gutegeka umuvuduko, torque, no mumikorere rusange.
Abategarugori moteri baza mubunini butandukanye, umuvuduko, hamwe nibipimo byamashanyarazi bitewe nimigambi ya mashini. Waba ukorana n'imbaho, icyuma, cyangwa abanyamakuru, moteri ya spindle igomba kwizerwa kandi neza gukomeza kwihanganira.
Tekereza nka moteri mumodoka yawe. Niba itangiye gukora urusaku, iragerageza kukubwira ikintu. Logique imwe irareba hano. Isuku yumvikana neza mubisanzwe bivuze imikorere myiza; Gutandukana kwamajwi bigomba gutuma uhagarara no gukora iperereza.
Gusobanukirwa uburyo igikome kiguha inyungu nini mugihe hari ikintu kibyumva 'OFF.
Imashini yawe ya CNC irashobora kuba nziza nka spindle yayo. Iyo spindle yananiwe, ntabwo ari moteri gusa; Irashobora kuganisha kubikoresho byo gutandukana, ibice byakuweho, igihe ntarengwa cyabuze, kandi kibi cyane cyo mugihe cyose kihenze.
Urusaku rudasanzwe akenshi rusanga ibimenyetso byo kuburira hakiri kare. Kunita kuri uyumunsi bishobora kuba moteri yafashwe ejo. Mugukomeza kuba maso no gukina hakiri kare, urashobora gukiza amadorari ibihumbi kandi wirinde gusimburwa byuzuye.
Nanone, tekereza kuri ibi: Spindle yambaye irambara cyane kubindi bice bya mashini yawe, uhereye kuri sisitemu yo gutwara mumashanyarazi. Ningaruka domico mubyukuri ntushaka gutera.
Kuzenguruka ubuzima birenze imikorere - ni umutekano, umusaruro, kandi inyungu zose zizunguruka muri imwe. Niyo mpamvu usobanukirwa ibimenyetso byinguvu ntabwo ari ubushake; Ni ngombwa.
Spindle ntabwo ari ikindi gice - ni hagati yimashini yawe ya CNC. Iyo biranga hejuru, ibikorwa byawe bigenda neza. Iyo bitameze, ibintu byose biratandukana. Ibi bigize bikurikirana gukata ibikoresho, bishushanya ibikoresho byawe, kandi bikomeza urwego rwibanze.
Kuzunguruka kumena ntabwo bihagarika umusaruro gusa. Basenya gahunda n'ingengo yimari. Spindle imwe idakwiye irashobora kuganisha kuri:
Ibikoresho byakomeretse
Ibikoresho
· Kubura igihe ntarengwa cyumushinga
Amasana yihutirwa
· Imashini itangira
Buri munota wazimiye uhwanye namafaranga. Niyo mpamvu ubuzima bwuzuye butemewe - ni ngombwa.
Amajwi adasanzwe akunze kwerekana ibibazo byimbitse. Akani k'agato gavuye mu bikoresho bisa nkaho bitagira ingaruka muri iki gihe. Ariko ejo? Iyo nkoni irashobora guhindukirira moteri yafashwe.
Gufata ibi bimenyetso hakiri kare bifasha kwirinda:
yuzuye Gusimbuza spindle
· Kwagura imashini itambitse
· Kwangiza ibindi bigize imbere
Gukora kare ikiza amafaranga. Irakomeza kandi gutanga umusaruro munzira.
Umugezi wangiritse ntukababara wenyine. Ikurura ibindi bice byimashini hasi hamwe nayo.
Sisitemu cyane ikora
· Amashanyarazi arashobora kurenza urugero
Ibikoresho byo munzira birashobora guhinduka
· Vibration irashobora kwiyongera, kuvurwa no gutangara
Iyi ngaruka ya domino iganisha kuri sisitemu-gutsindwa. Kwitaho nuburyo bwiza bwo kwirwanaho.
Ubugenzuzi busanzwe bwa Spindle ni ngombwa. Iminota mike irashobora kubuza ibihumbi n'ibiciro byo gusana. Gahunda Ibisanzwe:
· Vibration Isesengura
Themmal Ibitekerezo bya
· Gusuzuma urusaku
Ibizamini byo guhuzagurika · RPM
Kubuza amafaranga make kure yo gukira.
Ibizunguruka bizima byaciwe isuku, byihuse, kandi neza. Ibi biteza imbere:
Ibihe
· Itandukaniro
· Guhitamo
· RaNAL Imashini
Urashaka ibice byinshi mu isaha? Tangira ukomeza spindle yawe.
Kwirengagiza spundles preze ingaruka zikomeye z'umutekano. BYINSHI BYINSHI CYANGWA MOTORY YAtsinzwe irashobora:
· Itera igikoresho gitunguranye
· Gutangiza ibice byacitse
· Itera imyitwarire itunguranye
Kurinda spindle yawe irinda ikipe yawe.
Imashini zivuga urusaku. Wige itandukaniro hagati:
· Gusinga bisanzwe
· Igana hejuru
· Gukomanga cyangwa gutontoma
· Gusya cyangwa gushakisha
Buri jwi rivuga inkuru. Vuba umva, umutekano kandi woroshye.
Spindle iyobowe no kwambara. Ibi biganisha kuri:
· Impande zose
Ibikoresho bikunze guhinduka
· Gukata
· Iherezo ry'ubuso burarangiye
Imikoranire ikora neza ikora ibikoresho byose bikora neza.
Icyiciro | cyingenzi | Moteri |
---|---|---|
Impamvu zisanzwe zitera urusaku rudasanzwe | Kwambara imashini no kurira | Asobanura kwambara imitwe, kashe, n'ibice byimuka nkisoko nkuru y'urusaku. |
Kubyara imitsi no kunyeganyega | Kumenya ibikoresho byumye cyangwa byangiritse nibimenyetso byabo byisasu. | |
Ibibazo byo kumbasha no Kunodana | Ingingo kubikoresho byashizwemo nabi cyangwa binamye nkabatera urusaku. |
Imwe mumpamvu zikunze gutera urusaku rudasanzwe ni kwambara no gutanyagura. Imashini za CNC, cyane cyane muburyo bwo gukora cyane, ikora amasaha arangiye. Igihe kirenze, ibice bigize-bigize, umukandara, kashe - gutangira gutesha agaciro.
Iyo ibice byumvikana bishaje, akenshi bitanga urusaku rwo gusya cyangwa rusakuza. Ibikoresho bishobora gutakaza amavuta, ibiti birashobora kuba bibi, kandi bizamura ibirango birashobora kurekura. Ibi bibazo birasa nkibito, ariko urusaku barema nuburyo bwo kuzunguza ibendera ritukura.
Birakwiye kandi kubona ko kwambara imashini bishobora kubaho vuba niba imashini yawe idahinduwe cyangwa ikomeza buri gihe. Ndetse n'ibidukikije nko kunyeganyega cyane, ubuhehere, cyangwa umukungugu birashobora kugira uruhare mu gutesha agaciro hakiri kare.
Niba spindle yawe itangiye kumvikana nka blender hamwe na screw ihindagurika, ntukirengagize. Funga imashini hepfo ukagenzura mbere yo gutera ibyangiritse bishobora gusaba kwiyubaka byuzuye.
Kwikorera ni ngombwa kugirango ukore spindle yoroshye. Iyo bagiye nabi, uzamenya - akenshi kubera gukubita urusaku rwinshi, humming, cyangwa n'ijwi rirenga. Izi sun mubisanzwe nicyo kimenyetso cya mbere ko ibikoresho byawe byumye, bishime, cyangwa byananiranye rwose.
Ibikorwa bibi ntibitera urusaku gusa ahubwo tunatanga ubushyuhe kandi tuganyeganyega. Ibi birashobora kurimbuka igice cyujuje ubuziranenge, biganisha kubikoresho byo kunesha, ndetse bigatera spindle gufata.
Ikindi kibazo? Ibikoresho bidafite agaciro cyangwa amake. Ndetse nakazi ko kuringaniza-kuringaniza birashobora guterera imbunda hanze ya sync, biganisha ku kwambara byihuse. Couple ibyo hamwe no kuzunguruka cyane kandi ufite resept kurusaku, ntangarugero, nibyangiritse.
Gutabara hakiri kare ni urufunguzo. Niba wumva unyeganyega birenze ukoresheje ikadiri ya CNC, cyangwa amajwi kuva kuzunguruka ahindura ikibuga, igihe kirageze cyo kugenzura ibyo bikoresho.
Dore ikibazo: Ni ryari uheruka kugenzura igitabo cyawe cyangwa collet kugirango ubusumbane? Ibibazo byinshi bifitanye isano n'urusaku biva mu guhuza nabi cyangwa ibikoresho bitari byo.
Ndetse gato yo kunesha agaciro hagati yigiti cya spindle kandi igikoresho gishobora guteza urusaku rukurura. Kuri rpms nyinshi, iyo misasu yongerewe, ishobora gutera kwambara ikabije - kutavuga igice kidahwitse.
Ubusumbane burashobora kandi guturuka mubikoresho bidakwiye, bishaje bikusanyije, cyangwa shafts. Rimwe na rimwe, nigikoresho ubwacyo kimeze neza, guta impirimbanyi.
Igisubizo akenshi cyoroshye: kugenzura ibikoresho byawe, koresha ibipimo ngenderwaho kugirango ugenzure kwiruka, kandi urebe neza ko ibintu byose bihujwe kandi byuzuye mbere yo kurasa spindle.
icyiciro | cyingenzi | bivuze |
---|---|---|
Ubwoko bw'ikime kandi icyo bashaka kuvuga | Gusya urusaku | Yerekana ko yananiwe, amavuta yumye, cyangwa ibibazo. |
Kunita | Mubisanzwe byamashanyarazi cyangwa kunyeganyega. | |
Gucura cyangwa gukomanga amajwi | Biterwa na pulleys itarekuye, umukandara usenyutse, cyangwa ibibazo byo kugumana mubikoresho. |
Gusya urusaku biri mubintu bitera ubwoba bya CNC burashobora gukora. Iyo wunvise yimbitse, ikaze, cyangwa metallic yo gusya, mubisanzwe yerekana ikibazo gikomeye.
Gusya amajwi muri CNC slundles mubisanzwe bituruka ku gutsindwa. Kwitwa bikenewe gusiga amavuta akwiye gukora neza. Nta mavuta ahagije, kwitwaza byumye kandi bikanambara. Ibi bitera ibice byicyuma kugirango uhangane cyane, utere urusaku rwimbitse, ruteye urusaku.
Kuyobya spindle shitingi kandi bitanga umusanzu wo gusya. Iyo igiti cya spindle gihindutse ahantu, ihatira ibikoresho kandi bitwikiro kugirango ukore neza. Ibikoresho byangiritse muri amazu ya spindle birashobora gukomera ku kibazo. Igihe ntarengwa, ibice bimennye ibyuma birekura shavings nimyanda. Ibi bice byafatiwe muri moteri ya spindle, bigatuma urusaku rwihuta rwihuta.
Niba wumvise ubwoko bwubu, funga imashini ako kanya. Gukomeza gukora CNC muri iyi leta birashobora kuganisha ku byatsindwa. Igihe kirekire utegereje, birashoboka cyane ko uzahorana gusana bihenze - cyangwa nabi, gusimburwa kwuzuye. Buri gihe ugenzure ibyatsi byawe kandi urebe ko byanze bikunze cyangwa byasimbuwe niba bikenewe.
Ubwa mbere, reba imitwe ya spindle kubimenyetso byo kwambara cyangwa kubura amavuta. Menya neza ko bahagaritse neza. Niba amavuta yabuze, isukuye idubu kandi usabe amavuta nkuko abikora.
Niba gusya birakomeje, kugenzura guhuza spindle. Kubabara bisaba guhindura cyangwa gusimbuza ibice byangiritse. Kandi, suzuma ibikoresho byimbere kuri chipi, ibice, cyangwa ibice by'icyuma.
Gukuraho imyanda kuva muri moteri ni ngombwa. Sukura amazu ya spindle neza kugirango wirinde kurushaho kwambara.
Kubungabunga kubungabunga nuburyo bwiza bwo kwirinda urusaku. Teganya amafaranga asanzwe yo kwisiga. Koresha amavuta yo hejuru asabwa nuwakoze spindle. Gukurikirana imikorere ya spindle no kumva amajwi adasanzwe mugihe cyo gukora.
Komeza ibidukikije n'ibidukikije. Umukungugu nicyuma wihuta wambara ibice byimuka. Simbuza imitwe yambarwa n'ibikoresho bidatinze mbere yuko binanirwa rwose.
Gusya urusaku muri cnc spindle ntabwo izirengagizwa. Basinya ibimenyetso bikomeye byubukanishi nko kubyara, kudakongera nabi, cyangwa ibikoresho byangiritse. Hanze no kugenzura birashobora kuzigama imashini yawe ibyangiritse bidasubirwaho.
Kubungabunga bisanzwe no gusana igihe cyo gusana bituma spind yawe ikora neza. Buri gihe amavuta yambaye neza hanyuma urebe kugirango wambare buri gihe. Mugukora vuba, urinda ishoramari rya CNC no gukomeza gukora umusaruro.
Urusaku rwo hejuru cyangwa urusaku rwinshi birasa nkaho rutabi, ariko birashobora kwerekana ibibazo byimbitse munsi yubuso. Ubu bwoko bwijwi akenshi buturuka mubice by'amashanyarazi nka fakore ya moteri, itwara imigendekere, cyangwa resisonce muri sisitemu. Mu magambo yoroshye, imashini yawe irashobora kuba irwana no kubungabunga umusaruro woroshye.
Kunita amajwi no kwicisha bugufi bikunze guturuka ku bice by'amashanyarazi. Ibinyabiziga bya moteri cyangwa inverter birashobora kubyara ibi bikaba bitewe nubutegetsi butaringaniye cyangwa resonance muri sisitemu.
Amajwi atontoma arashobora kandi guhagarara kubyara ibibazo bikubiyemo - mugihe ibyakozwe bishobora kurega cyane cyangwa kurekura cyane. Kwiyongera kwinshi bitera guhangayika no gusakuza cyane, mugihe bike cyane bituma kunyeganyega no gutoroka.
Iyindi mpamvu kenshi irimo kwihanganira ibibazo bibanza. Ineza ntoya cyangwa imyanya idakwiye irashobora kubyara Hum ikomeje kugaragara hamwe na RPM yiyongereye. Kugirango ubashe gusuzuma ibi, urashobora kugerageza gukoresha spind nta mutwaro. Niba ijwi rikomeje, birashoboka ko ari ikibazo cyimbere.
Kugirango ugaragaze ikibazo, ubanza ukoreshe spind nta mutwaro. Niba gukubita cyangwa kwishyurwa bikomeje, ikibazo gishobora kuba kiri imbere cyangwa moteri ubwayo. Ibigize amashanyarazi cyangwa kwikorera igenamiterere ritabanjiriye ni abanyabyaha.
Niba urusaku rubura nta mutwaro, reba igitabo cyawe kandi gikusanya amafaranga asigaye kandi bitwikiriye neza. Gukosora ibi birashobora gukuraho insinga.
Kunita urusaku cyangwa insimba niburira hakiri kare muri mashini yawe. Bagaragaza ko ikintu kidakora neza. Nyuma yigihe, kwirengagiza aya majwi ingaruka zangiza, ibinyabiziga, cyangwa ibindi bice byingenzi.
Gukemura ikibazo gihita kibuza igihe gitunguranye. Irinda kandi gusana bihenze cyangwa gusimbuza byuzuye.
Tangira ugenzura sisitemu y'amashanyarazi ya spindle. Menya neza ko amahuza yose afite umutekano, kandi atwara inverter ikora neza. Reba kugirango ushingenyirizwe kandi uhindure nkuko bikenewe hakurikira umurongo ngenderwaho ukurikira.
Kuringaniza Ibikoresho byawe hamwe nubufatanye neza. Buri gihe ugenzure ibi bice kugirango ubone ibibazo mbere yo kwiyongera.
Kubungabunga bisanzwe bifasha gukomeza CNC yawe yiruka bucece kandi neza. Ibice bisukuye, amavuta yo kwisiga, no gukurikirana urwego rwijwi mugihe cyo gukora.
Kunita urusaku cyangwa inkongoro ya CNC ni ibimenyetso ugomba kumvira. Yaba yateje ibibazo by'amashanyarazi, gutanga ibicuruzwa, cyangwa ibibazo byo gupima, aya majwi araburira ibishobora kwangirika. Gusuzuma no kubikosora hakiri kare birinda ibikoresho byawe kandi biremeza umusaruro neza.
Guma ushishoza no kubungabunga no kubungabunga. Spindle yawe ya CNC izagushimira mubuzima burebure n'imikorere myiza.
Gucura cyangwa gukomanga urusaku muri cnc spindle ni ibendera ritukura. Aya majwi yerekana ikintu mu nteko ya spindle irekuye, cyangiritse, cyangwa kunanirwa. Niba hasigaye bitagenzuwe, ibi birashobora guhita biganisha kuri sisitemu yo gusenyuka. Reka dusuzume ibitera, ibimenyetso, nibisubizo.
Izi NOST mubisanzwe zerekanwa cyangwa zambarwa ibice byimbere. Iyo spindle izunguruka, ibi bice bikubita, bitanga amajwi aranguruye, injyana. Abanyabarigizi ba nabi bakunze kubamo:
l kwambara umukandara cyangwa ubukorikori
L irekuye ibikoresho cyangwa ifunga
l yangiritse cyangwa inyerera
l yacitse cyangwa yacitse
Ikibazo kandi gishobora kuvuka muri gahunda yo kugumanamo ibikoresho . Niba spindle yananiwe gufata igikoresho neza, irashobora guhiga mugihe cyo kuzunguruka. Iki cyemezo gitera gusako nabi, cyane cyane bigaragara ko umuvuduko ukabije cyangwa mugihe cyihuta.
Amajwi meza akunze guhinduka kenshi cyangwa bikomeye mugihe umuvuduko wihuta. Bashobora kandi gutandukana nibihe byimisozi. Dore uko wakora iperereza:
1. Koresha spind ku muvuduko muto.
Umva injyana ikomanga yiyongera kumuvuduko cyangwa ingano.
2. Kugenzura igitabo.
Menya neza ko igikoresho cyicaye neza kandi gifunze ahantu. Igikoresho cyoroshye gishobora gukomanga kurukuta rwa spindle.
3. Kugenzura umukandara n'imiterere.
Umukandara urekuye cyangwa wambarwa urashobora guhunika cyangwa kunyerera, bigatera amavuriro atunguranye.
4. Shakisha urufunguzo rwo kwambara cyangwa pulleys.
Kunyerera urufunguzo rwamavuni avunika gutera inkunga isubiramo.
Clunking ntabwo ari ikibazo gito. Gukomeza kuyobora imashini yawe ya CNC muriyi ntama ishobora guteza akaga. Ibice by'imbere birashobora kumeneka, misalign, cyangwa gufata. Ibi biganisha ku makosa ahenze, yangiritse, cyangwa kunanirwa rwose.
Kwirengagiza uruvumo gukomanga birashobora kandi gutera ingaruka z'umutekano. Ibikoresho birekuye cyangwa ibice byacitse bishobora kunanirwa gukora hagati hamwe nibikoresho bikikije.
L Funga spindle ako kanya iyo wunvise.
Kugenzura sisitemu y'ibikoresho kugirango urekure cyangwa guhindagurika bidakwiye.
Reba ibice byose bitwara, birimo umukandara, pulleys, no kugabanya. Simbuza ikintu cyose cyerekana kwambara.
suzuma imiterere yicyakira hamwe na meze yinka. Kumvikana cyangwa gusimbuza nkuko bikenewe.
l Akwigisha igitabo cya serivisi ya serivisi kugirango uhangane neza.
Ubwunganizi bwiza ni gahunda ikomeye yo gufata neza. Teganya igenzura risanzwe ryibice bya spindle. Komeza umukandara kandi ibikoresho byicaye neza. Simbuza ibice byambarwa mbere yuko binanirwa.
Umva uruziga rwawe. Ndetse n'amajwi mato arashobora kuba umuburo hakiri kare. Menyesha vuba kugirango wirinde gusana bikomeye.
Gucura cyangwa gukomanga urusaku muri cnc spindle ntabwo ari ibisanzwe. Mubisanzwe bisobanura ibintu birekuye, byambarwa, cyangwa bimenetse bitera guhuza ubukanishi. Funga imashini yawe, ugenzure sisitemu, hanyuma usane amakosa yose ako kanya.
Gufata ingamba zihuse birashobora kubika spindle yawe no kwagura ubuzima bwa mashini. Ntukemere ko uduce duto dukomanga.
Icyiciro | cyingenzi | Ibisobanuro |
---|---|---|
Intambwe-by-Intambwe Gukemura ibibazo | Intambwe ya 1 - Ubwa mbere | Buri gihe imbaraga zometse hanyuma ufungure imashini mbere yo kugenzura. |
Intambwe ya 2 - Tandukanya urusaku | Koresha ibyumviro byawe nibikoresho kugirango bigabanye isoko. | |
Intambwe ya 3 - Kugenzura amashusho no mu ntoki | Shakisha ibimenyetso byumubiri: kwambara, kumeneka, guhinga, cyangwa imyanda. |
Mbere yo kwibira mu mfiti ya mashini ya cnc, shyira imbere umutekano. Burigihe:
· Guhagarika amashanyarazi kuri mashini.
· Gufunga / tab isohoka kugirango wirinde gutangira kubwimpanuka.
· Kwemerera spindle gukonja mbere yo gukoraho ibice byose.
Ibikoresho byo kurinda ni ngombwa. Koresha ibirahure byumutekano, gants, no gukumira aho bikenewe. Gukomeretsa byinshi bibaho mugihe cyizuba cyangwa gufata nabi. Gufata iminota mike yinyongera kuri protocole yumutekano irashobora kugukiza ibibi bikomeye.
Gira akamenyero ko kwandika ibyo witegereza-menya mugihe urusaku rubaye (gutangira, mugihe cyumutwaro, cyangwa niba ruhinduka, kandi niba ruhinduka umuvuduko. Ibi bisobanuro bito birashobora guhindura byinshi mugusuzuma ikibazo neza.
Noneho ko ushizeho neza, igihe kirageze kugirango ugaragaze inkomoko yurusaku. Koresha imashini muburyo bwintoki cyangwa uhubutse kuri RPM nke. Umva neza kugirango umenye niba urusaku ruva kuri spindle, moteri, gearbox, cyangwa ibikoresho.
Urashobora kandi:
· Koresha spind idafite igikoresho cyo gukuraho amajwi ajyanye nibikoresho.
· Gerageza rpm zitandukanye hanyuma wumve impinduka muri metero cyangwa ubukana.
· Koresha Stethoscope ya MechanCope kugirango ukurikira aho urusaku ruvugwa cyane.
Iyi ntambwe ni ngombwa. Kugaragaza nabi isoko birashobora gutuma igihe cyatakaye n'amafaranga agena igice kitari cyo. Fata umwanya wawe wo kwitegereza kandi wemeze ko ukeka.
Umaze kwigunga isoko, fungura imashini ikwiye kandi igakora ubugenzuzi bwuzuye. Shakisha:
· Shavings chanings hafi yimiturire ya spindle.
· Amavuta cyangwa amavuta asimbuka hafi yo kwivuza cyangwa kashe.
Bolts ikuramo cyangwa umukandara wambarwa.
· Ibikoresho byaho.
Koresha amaboko yawe kugirango uzenguruke witonze spindle intoki (niba imashini yawe iyemerera). Umva kurwanya, guhitanwa, cyangwa gusya ibyiyumvo. Niba umenyereye imashini, uzamenya ako kanya mugihe ikintu kidahuye neza.
Fata amashusho cyangwa videwo y'ibidasanzwe - birafasha niba ukeneye kuvugana n inkunga cyangwa gusangira ibyavuye mubatekinisiye. Iki nigihe cyo kugenzura ibiti byo kubungabunga ibiti kugirango urebe niba hari ikintu cyasimbuwe cyangwa cyahinduwe, gishobora gutanga umusanzu kuri iki kibazo.
Ntabwo ibibazo byose bya spindle bifite imashini. Ibibazo by'amashanyarazi birashobora kandi guteza urusaku - cyane cyane urusoni rwo hejuru cyangwa rugera. Niba moteri yawe ya spindle ikoresha uburyo butandukanye bwo guhuza (VFD), imirima ya Proffic ya mobile irashobora rimwe na rimwe gukora urusaku rwa 'kuririmba '. Ariko iyo ayo majwi ahindutse cyane cyangwa arushaho kuyobya, ni ikimenyetso cyo kuburira.
Reba kuri:
· Ihuza rpms cyangwa torque munsi yumutwaro.
· Kugabanuka gutunguranye.
· Kwihanganira moteri ya spindle.
· Gutwika impumuro cyangwa ibara ku mirwano.
Koresha ibisimba byo kwipimisha voltage na amparage. Amashusho yubushyuhe arashobora kandi gufasha kumenya ibibanza bishyushye kubijyanye na moteri cyangwa kugenzura. Niba utamenyereye hamwe niyi diagnostique, nibyiza kugisha inama umwuga.
Ntiwibagirwe: Gukaraba cyangwa kwambarwa no kwambarwa (muri moteri yakuweho) birashobora gutera urusaku nizindi myitwarire itateganijwe.
Kuruhande rwa mashini, ibibazo nkibibi, ibiti bitabarika, gufunga byihuta, cyangwa ibikoresho byambarwa nubugizi bwa nabi nurusaku nyamukuru. Urashobora kumva ikibazo mbere yuko ubona-kunyeganyega, kuzunguruka bikabije, cyangwa ubushyuhe bwiyongereye nibipimo bisanzwe.
Ibendera risanzwe ririmo:
· Gusya urusaku cyangwa gukomanga mugihe cyimikorere ya spindle.
· Vibration muri z-axis cyangwa umutwe.
· Umugaragaro kumubiri kumafaranga akusanyijwe, abafite, cyangwa imibumbe.
Niba imashini yawe ifite gahunda yo gukurikirana sensor, reba kunyeganyega cyangwa ibiti byubushyuhe. Imitwe muri ibyo bicabuzima ni ibimenyetso bisobanutse byagize ibibazo bya mashini.
Ibibazo byubukanishi bikunze kwiyongera buhoro buhoro, bityo kubashyikiriza hakiri kare binyuze mubugenzuzi busanzwe nubwunganizi bwawe bwiza.
Iyo CNC yawe itangiye kuvuza hanze, ugutwi kwawe birashobora gufata ikibazo - ariko ibikoresho byo gusuzuma bituma ibintu bisobanutse neza. Kimwe mubikoresho byoroshye nyamara bike cyane ni stethoscope ya mechanic. Iki gikoresho cyongera amajwi yimbere, kugufasha kumenya niba urusaku ruva muri moteri, kwivuza, cyangwa gearbox.
Mugushira stethoscope mubice bitandukanye byimiturire ya spindle, urashobora guhinga kunyeganyega no guterana amagambo imbere. Niba ijwi rikabije hafi y'akarere karimo, ni ibimenyetso bikomeye ko ikibazo kiri aho.
Isesengura rya Vibration zigenda intambwe. Ibi bikoresho bipima amplitude hamwe ninshuro zo kunyeganyega kugirango tumenye ubusumbane, ubudake, cyangwa ibice byangiritse. Imyandikire ya none ya sensors irashobora kubona iminota idahuye mbere yuko bumvikana ugutwi kwabantu.
Huje ibi bikoresho hamwe na porogaramu zo gufata amajwi cyangwa gusesengura inshuro kuri terefone yawe, kandi urashobora kwerekana ikarita umwirondoro wijwi wa spindle yawe. Aya makuru arashobora kwinjizwa mugihe cyo kubungabunga ibi byahanuwe, bifasha gukumira ibibazo bizaza mbere yo gutera gutsindwa.
Kamera yubushyuhe yahindutse igikoresho cyo gukemura ibibazo bya CNC ya spindle moteri. Babonye ibipapuro bishobora guhishura uburyo bwo kwishyiriraho, kunanirwa kunanirwa, cyangwa guterana amagambo muri spindle. Scan yoroshye ya Scan irashobora kuzigama amasaha yo kugenzura amakuru.
Ibigize byuzuye bizamurika umutuku cyangwa umweru kumurongo wubushyuhe. Niba igiti cyawe cya spindle cyerekana ubushyuhe bukomeye bwiyongera ugereranije nuburyo busanzwe bwo gukora, nikimenyetso kigaragara cyo guterana amagambo imbere cyangwa guhisha bidahagije.
Porogaramu yijwi ifata isuzuma kurwego rukurikira. Ibi bikoresho byafashwe no gusesengura inshuro nyinshi urusaku rwibikorwa. Urashobora kugereranya ibyasomwe kuri shitine 'umwirondoro ufite ubuzima bwiza ' kugirango utangire vuba anomalies.
Guhuza amashusho yubushyuhe hamwe nisura ya acoustic iguha uburyo bukomeye butarenze inzira igaragara kugirango utere inkomoko y'urusaku hamwe n'ukuri. Ibi ni ingirakamaro cyane mubidukikije aho imashini nyinshi zikora icyarimwe, kandi utandukanya urusaku rwihariye rwuzuye spindle ruba rutoroshye.
Niba urusaku rugomba kubiryozwa - kandi akenshi ni - intambwe yawe itaha igomba kubasimbuza cyangwa kongera gusiga amavuta, bitewe nubuzima bwabo no kugerwaho. Tangira ugenzura igitabo cyimashini kugirango uyobore ubwoko bwibyatsi bikoreshwa kandi niba bifunze, bikinguye, cyangwa bisaba amavuta yigihe.
Kubijyanye no kwivuza, gusimburwa mubisanzwe ni byo byonyine. Kumurongo ufunguye, kurundi ruhande, birashobora rimwe na rimwe gusubizwa mubuzima hamwe namavuta yoroheje. Koresha neza imbunda amavuta kandi urebe neza ko utabirenze, nkuko bishobora kongera kurwanya n'ubushyuhe.
Gusimbuza kwivuza ni umurimo woroshye urimo gukuraho moteri ya spindle, utera imiturire, kandi ukanda witonze ibyaremwe. Koresha ikipupe kirimo nibiba ngombwa kandi burigihe usimbuze ibice bya oem.
Bimaze gushyirwaho, koresha spindle kuri rpm nke kugirango wemere gusiga amavuta gutura no kwemeza ko umusimbura yakoze neza. Buri gihe ukurikire hamwe no kunyeganyega no kugenzura amajwi kugirango wemeze ikibazo cyakemutse.
Kubabara niyindi mpamvu isanzwe yo kuvuza urusaku rudasanzwe - kandi kugamahirwe, akenshi ni umwe ukosorwa. Igiti kizunguruka kikubangamiye kirashobora gutera kunyeganyega, kubahwa, n'urusaku, cyane cyane ku muvuduko mwinshi. Ibikoresho nkibipimo ngenderwaho no guhuza laser Gufasha kwemeza ko igiti cya spindle gishingiye.
Tangira ukuraho igikoresho no kuyobora spindle kuri rpm nke. Koresha ibipimo ngenderwaho kugirango upime amafaranga ahinnye kubintu bitandukanye kuri shaft. Niba ibyasomye birenga kwihanganira abantu, uzakenera kumvikana.
Rimwe na rimwe, gusohora ibintu byoroshye nko kurekura umusozi uzunguruka no kuyikuramo. Mu mashini nyinshi zateye imbere, ushobora guhindura guhuza shim cyangwa no gusubiramo igenamiterere rya software.
Nacyo ningirakamaro kugenzura ibikoresho, collet, na Chuck. Ibikoresho byambarwa cyangwa byanduye birashobora kumenyekanisha amakosa yo guhuza. Gusukura buri gihe no kugenzura bigenda inzira ndende kugirango ugumane neza-no kugabanya urusaku.
Nyuma yo gutura, burigihe kongera kwipimisha munsi yimitwaro hanyuma wandike ibisubizo. Gukurikirana gukurikira bizakuraho imihangayiko idakenewe kandi bigagusubiza ibyo bikorwa byoroheje, bituje ukurikira.
Ndetse nabanyezi bahanganye cyane bazi igihe cyo guhamagara icyiza. Mugihe ushobora gukora neza no gukosora ibintu bito, ibibazo bimwe na bimwe-bisa na moteri yimbere, spindle cartrige, cyangwa gupima amashanyarazi-amashanyarazi-bisaba gutabara impuguke.
Ikimenyetso kimwe kinini ko wageze kumupaka wawe nigihe wanyuze muri cheque yibanze hamwe nurusaku biracyakomeza. Niba gusimbuza ibikoresho, kuringaniza ibikoresho, no kugabana ibiti ntibifasha, birashobora kuba ikibazo cyimbere udashobora kubona.
Abanyamwuga baza bafite ibikoresho byateganijwe hamwe na sisitemu yo gusuzuma kugirango amaduka menshi adafite. Icy'ingenzi, basobanukirwa naison yuburyo butandukanye nibiboneza, kugukiza kubishobora kuburanishwa-no-amakosa.
Ntubona gushaka umwuga nkintege nke. Nishoramari mugihe cyashize, ibisobanuro, no kuramba.
Biroroshye gusya kubiciro bya serivisi yo gusana. Ariko mbere yo gufata umugozi no gutangira gusenya ibintu, tekereza ku ishusho nini.
Gukora nabi cyangwa kwishyiriraho ibigize spindle bishobora kuvamo ibyangiritse cyane-cyane cyane niba uhura nibice cyangwa ubukana bukabije. Ni iki gishobora gutwara $ 500 gukosora noneho gishobora guhinduka akazi 5.000 $.
Abanyamwuga batanga garanti, isuzuma ryinzobere, hamwe nakazi kabi. Amaduka menshi kandi atanga serivisi zihuta kugirango hagabanuke. Byongeye kandi, kugira amateka ya serivisi yanditse yongeye kugurisha agaciro niba wigeze uhitamo kuzamura ibikoresho bya CNC.
Noneho mbere yo kwirukana ikiguzi, ibaze uti:
Kubuza urusaku rudasanzwe mbere yuko batangira ni ingamba nyinshi zubwenge kuruta kubireba. Guhiga no gukora isuku buri gihe biri mubintu byoroshye, nyamara akenshi birengagijwe, intambwe zo gukomeza moteri yawe ya spindle yiruka nkibishya.
Kuzunguruka kwivuza - cyane cyane bifunguye cyangwa bifunze-bifunze - bisaba gusiga amavuta ahumura kugirango ugabanye guterana no kwambara. Kurikiza ibitekerezo byumubiri ku bwoko bwamavuta, ubwinshi, nintera. Ntukeke. Gukoresha amavuta atari yo cyangwa hejuru-gukomeretsa birashobora kuba byangiza nkuko bidasukuye na gato.
Icy'ingenzi ni ugukomeza uduce hamwe na moteri. Umukungugu, chip, n'ibisigisigi bikonje birashobora kunyerera mu nzu n'ibikoresho, biganisha ku kwanduza, kunyeganyega, n'urusaku. Koresha ikirere cyungurujwe hamwe nabatari Bwurubyaro kugirango bakureho witonze bikure mubice bikomeye.
Gumana isuku yawe isukuye kandi uhimbwe neza birashobora kuvuza, ariko birahendutse cyane kuruta gusimbuza moteri yaka cyangwa gucuruza. Bitekerezeho nko koza amenyo yawe-yoroshye ya buri munsi birinda ibibazo bikomeye bizaza.
Kubungabunga ntibijyanye no guhanagura hejuru. Ubugenzuzi bwateguwe ni umurongo wawe wo kwirwanaho kuri demodons itunguranye. Kora urutonde cyangwa inyandiko ya digitale yigihe mugihe ubugenzuzi bwakozwe, ibyabonetse, nibikorwa byafashwe.
Buri bugenzuzi bugomba kubamo:
· Shaka amajwi adasanzwe mugihe cyo gutangira, gukora, no guhagarika.
· Kugenzura spindle ya spindle hamwe nigipimo cyakira.
· Kugenzura ibikoresho byabigenewe kandi bikusanya kugirango bambare cyangwa ibice.
· Kugenzura urwego rworozi no kugenzura kumeneka.
Gukurikirana ubushyuhe mugihe cyo gukora.
Shiraho gahunda-buri cyumweru kuri cheque yibanze, buri kwezi kugirango basuzumwe cyane, na buri gihembwe kugirango babone serivisi zuzuye. Niba iduka ryanyu rikora 24/7, ryongera inshuro ukurikije.
Kandi, imashini nyinshi za CNC zitanga gahunda yo kubungabunga muri software yabo. Koresha. Irashobora kohereza kwibutsa no gusohoka amasaha yimashini kugirango igufashe kuguma imbere yumurimo.
Ibidukikije bya CNC bigira uruhare runini mu buzima bwa moteri. Ubushuhe bukabije bushobora kuganisha ku gihe cyo kuzunguruka mu miturire ya spindle, bigatera ingeri n'imbase ku bice by'imbere - cyane cyane birimo kwikorera. Ibi ntabwo bitera urusaku gusa ahubwo bigabanya ubuzima bwa spindle.
Umukungugu hamwe nibintu bitandukanye, cyane cyane mumashyamba cyangwa ibidukikije bisya, birashobora gusiga amazu ya moteri. Ndetse imitwaro microscopique irashobora kuvanga hamwe na mavuta kugirango ikore paste yatuje gusya hejuru yibyagutse na kashe.
Ubushyuhe bwiswe ni urundi nyirabayazana. Mubidukikije bikonje, amavuta yijimye kandi ananirwa guhindagura neza. Mu bishyushye, kwaguka mu bushyuhe birashobora kugira ingaruka kumiterere, kandi amavuta arashobora gutandukana byihuse kuruta uko byari byitezwe. Ibihe byombi birashobora kubyara urusaku rutunguranye.
Kurwanya ibi, tekereza gushyira abakusanya ifarashi, imihindagurikire y'ibihe, na sisitemu yo kurwara ikirere mu mahugurwa yawe. Nanone, ubika ibice n'ibisigazwa mu buryo busukuye, bwumutse, buhamye kandi buhamye.
Iyo imashini yawe ya CNC irashobora kuba ingenzi nkuburyo bukomeza. Imashini zashyizwe hejuru cyangwa hafi yimashini ziremereye zirashobora kubabazwa no kuvugurura no kunyeganyega udashaka. Izi ngendo zikunze kugaburira mu buryo butaziguye, bigatuma urusaku rutarenze kuzunguruka ubwacyo.
Kugirango urwanye ibi, menya neza ko imashini yawe iyobowe no gukoresha neza urwego rwa bubble cyangwa urwego rwa laser. Koresha impande zo kwigunga cyangwa kuba data munsi ya CNC kugirango ikure icyerekezo cyo hanze.
Kandi, irinde gushyira imashini zitoroshye hafi y'ibikoresho bitera kunyeganyega hasi - nka lathes cyangwa imashini ziremereye. Ijwi no kunyeganyega birashobora kunyura hasi ya beto, bigira ingaruka kumikorere yawe mugihe.
Gutandukanya imashini ntabwo bigabanya urusaku gusa; Iteze ukuri kandi ikagura ubuzima. Numushinga woroshye waak ushobora gukora isi itandukanye.
Reka tubitege amaso - benshi muritwe ntabwo dusoma igitabo. Ariko iyo bigeze kuri moteri ya CNC, icyo gitabo ni zahabu nziza. Imbere, uzasangamo ibitekerezo nyabyo byumuvuduko wijimye, imipaka, intera yamahoro, no gusimbuza ibice. Kwirengagiza ni nko kwirengagiza ikarita y'ubutunzi.
Icyitegererezo cyose gifite uburwayi bwihariye hamwe nibisabwa kubungabunga. Ibyo bituma umuntu ashobora kurimbura undi. Kurugero, spindles zimwe zisaba ibicu bya peteroli amavuta, mugihe abandi bakoresha amavuta yuzuye cyangwa ndetse no kwihisha imitwe ya ceramic.
Gukurikiza intoki zireba ukoresha abakozi bashinzwe isuku, guhuza ibikoresho byawe neza, hanyuma ushyireho progaramu ikwiye mugihe usubizamo ibice. Ndetse igufasha decode ubutumwa bwamakosa nibiti byimikorere.
Shira ahanditse urupapuro rwingenzi rwo kubungabunga, kuranga, kandi ubashyire ku rukuta rwawe rw'amaduka. Bizagukiza igihe, guhangayika, n'amafaranga mugihe kirekire.
Ibizunguruka biragoye, ariko ntibidatsindwa. Kurengana cyangwa kurenza amanota ya RPM ninzira imeze neza yo gutumira urusaku rudasanzwe, kwambara gukabije, no kunanirwa.
Abapfumu benshi basunika imashini zabo birenze imipaka yo kubona imirimo vuba. Ariko kubikora birashobora gutera ubusumbane, kwishyurwa cyane, no kwangirika burundu moteri. Kurenga kuri RPMS shimangira ivu na shaft, mugihe imizigo irenze imizigo ishobora kumena spindle cyangwa kwangiza ibice bya disiki.
Koresha software yawe ya CNC kugirango ikurikirane igihe cyo kuzunguruka no kwihuta. Shiraho impuruza cyangwa inzitizi niba zihari. Izi mipaka zirahari kubwimpamvu - kugirango ukomeze spind yawe muburyo bwo hejuru.
Guma mu bipimo bisabwe, kandi uzagabanya cyane amahirwe yo kumva bidasanzwe, urusaku rwibutawe na none.
Sisitemu ya CNC ya none ikubiyemo cyangwa ishyigikira porogaramu yo gukurikirana. Iyi software ikurikirana amakuru yigihe cyukuri nkurushyuha rwa spindle, kunyeganyega, ihindagurika rya RPM, n'umutwaro. Irashobora kukumenyesha ibibazo mbere yuko birumvikana cyangwa bigaragara.
Ibi bikoresho byasesengura imiterere mugihe, kubona ibijyanye no guhuza no gutoteza abatekinisiye bashobora kubura. Niba spindle ihora ikora ishyushye kuruta ibisanzwe cyangwa vibration kuzunguruka mugihe cyagenwe, sisitemu ihinduka mbere yo kwangirika nyayo.
Gushora muri software nkiyi birashobora gutwara neza hejuru, ariko kugaruka ni binini: kugabanya igihe gito, kunanirwa gutunguranye, no kongera umusaruro.
Internet yibintu (IOT) ntabwo ari amazu meza. Mugukora, iot sensor irashobora guhindura uko ucunga ubuzima. Ongeraho ubushyuhe bwa sensor, yihuta, cyangwa gukurikirana imashini yawe. Aya makuru yo kugaburira muri Dashboards, atanga amakuru mazima ninzira ndende.
Izi sensors ifasha hamwe:
. Gukurikirana burundu
· Kumenyesha neza kwahanura.
· Kugabanya gukenera ubugenzuzi bw'intoki.
Hamwe nubushishozi bwigihe nyacyo, urashobora gukora umwanya ikibazo gitangira-erega mbere yuko ihinduka muri iyo nkunga iteye ubwoba yo gusya cyangwa gukomanga.
Urusaku rudasanzwe muri moteri ya CNC ntabwo ari ibintu bidatinze - bahora bagerageza kukubwira ikintu. Byaba bije kubyara, igiti cyangiza kidahwitse, cyangwa ibikoresho byanduye, amajwi yose afite impamvu. Niba kandi ubyirengagije? Urashobora guhura no gutsindwa gukabije nigihe gito.
Mugusobanukirwa ubwoko butandukanye bwurusaku, kwiga kubisuzuma, no kwiyegurira gahunda yo kubungabunga no guhugura, uzakomeza kwitoza, igihe kirekire, no gutuza.
Spindle yawe numutima wa CNC yawe. Fata nk'imwe.
Gusya mubisanzwe byerekana cyangwa kwiyumisha ibikoresho, ibiti bidashyizwe ku mutima, cyangwa imyanda imbere munzu. Ni ibendera ritukura kubibazo byubukana bukeneye kwitabwaho byihuse.
Yego. Kwirengagiza izi nkoni birashobora kuganisha ku byangiritse cyane, harimo na moteri, ibice bitabijwe, cyangwa kunanirwa.
Ikirandi c'Amajwi ya Audio, igenzura rya buri kwezi, hamwe na buri gihembwe cyimbitse birasabwa. Ibidukikije bikoresha byinshi birashobora gusaba gukurikirana kenshi.
Ntabwo buri gihe. Amajwi yo hasi yijwi (nkisi yitonda kuva VFD) nibisanzwe. Ariko urusaku rutunguranye cyangwa rukabije mubisanzwe rusobanura ibibazo.
Isesengura rya Vibration, kamera yubushyuhe, stethoscopes, hamwe nibikoresho byo gukurikirana imiterere nibikoresho byiza byose kugirango tumenye hakiri kare.