I-CNC Spindle motor Ukuxazulula izinkinga ezingama-101: I-Nong Ongavanga Umsindo Edition

Ngabe umshini wakho we-CNC wenza imisindo eyinqaba kamuva nje? Lokho okucashile ukuguqula kukhuphuka kukhuphuka kungaba ifulegi elibomvu - futhi akufanele ungakunaki. Imoto enomsindo we-spindle akuyona nje ukucasulwa; Kuwuphawu lokungalungile, futhi lushiywe lungalawulwa, lungaphelelwa lukulungiswa olubizayo noma isikhathi sokuphumula somshini.

Kulesi siqondisi, sizokwehla konke okudingeka ukwazi ngemisindo engajwayelekile evela kwi-CNC spindle motor-kusuka ekuboneni uhlobo lomsindo lokuthola lokho okubangela lokho nokuthi ungakulungisa kanjani. Noma ngabe ungumshini womshini, uchwepheshe we-TOOL Floor, noma umdlandla we-CNC onelukuluku, lesi yisisetshenziswa sakho sokugcina ngokugcina i-spindle motor motorhleng-uthule futhi ugijima kahle.

Ake simbele futhi sithule lezo zinhlaka!

Isingeniso ku-CNC Spindle Motors

Iyini imoto ye-CNC spindle motor?

Enhliziyweni yawo wonke umshini we-CNC yimoto yayo ye-spindle motor. Le ngxenye yilokho okushayela amathuluzi akho okusika futhi inikeze umshini wakho amandla okushayela, ukusika, ukugaya kanye nezinto zokwakha ngokunemba. Kungumgogodla wokusebenza komshini, ukubiza isivinini, i-torque, nokusebenza okuphelele.

Ama-spindle motors eza ngosayizi ahlukene, isivinini, kanye nezilinganiso zamandla ngokuya ngenhloso yomshini. Noma ngabe usebenza ngokhuni, insimbi, noma ama-composites, i-spindle motor kufanele ibe nokwethenjwa futhi inembe ukuze ilondoloze ukubekezelelana okuqinile.

Cabanga ngakho njengenjini emotweni yakho. Uma kuqala ukwenza imisindo, izama ukukutshela okuthile. I-logic efanayo iyasebenza lapha. Isigaxa esizwakalayo sokuhlanza ngokuvamile sisho ukusebenza okunempilo; Noma yikuphi ukuphambuka ku-Sound kufanele kukwenze ume kancane uphenye.

Ukuqonda ukuthi i-spindle isebenza kanjani ikunikeza inzuzo enkulu lapho okuthile kuzwakala 'kuvaliwe.

Ukubaluleka kwe-Spindle Health kwimishini ye-CNC

Umshini wakho we-CNC ungahle ube muhle kuphela njenge-spindle yakhe. Lapho i-spindle yehluleka, akuyona nje imoto oyifaka engcupheni; Kungaholela ekuqhekekeni kwamathuluzi, izingxenye ezisontekile, izinsuku zokugcina eziphuthelwe, futhi okubi kakhulu ngesikhathi sokuphumula esibizayo.

Imisindo engajwayelekile izibonakaliso zokuqala izixwayiso. Ukuhanjiswa kwanamuhla kungaba yimoto ebambekile kusasa. Ngokuhlala uqaphile futhi usebenza kusenesikhathi, ungagcina izinkulungwane zamaRandi futhi ugweme ukushintshwa okugcwele kwe-spindle.

Futhi, cabanga ngalokhu: I-spindle egqokile ibeka ubunzima kwezinye izingxenye zomshini wakho, kusukela ohlelweni lwe-drive kuya kwizilawuli zikagesi. Kungumphumela we-domino empeleni awufuni ukuqubuka.

I-Spindle Health ingaphezu nje kokusebenza - ukuphepha, ukukhiqiza, kanye nenzuzo konke kugingqiwe kukodwa. Kungaleso sizathu-ke amasignali emisindo okuqonda akuyona inketho; Kubalulekile.

I-CNC Spindle: Umshini Wakho Wamandla Wakho

I-spindle akuyona enye ingxenye yengxenye - yindawo ephakathi yomshini wakho we-CNC. Uma kusesimweni esiphezulu, imisebenzi yakho isebenza bushelelezi. Lapho kungenjalo, konke kuhlukana. Le ngxenye ishayela amathuluzi okusika, icubungule izinto zakho zokwakha, futhi igcina amazinga okunemba aphezulu.

Izindleko zokwehluleka kwe-spindle

I-Spindle Breakdowns ayimisi nje ukukhiqizwa. Bayachitha amashejuli nezabelomali. I-spindle eyodwa engalungile ingaholela ku:

·  Amathuluzi aphephekile

·  Izinto eziklanyiwe

elahlekile Imikhawulo yephrojekthi

Okubizayo Ukulungiswa Okuphuthumayo

·  Ukuvuselelwa komshini ongalindelekile

Njalo ngeminithi elahlekile ilingana nemali ihambile. Kungakho i-spindle impilo akuyona okokukhetha - kubalulekile.

Izimpawu Zokuqala Zesexwayiso

Imisindo engajwayelekile  ivame ukusayina izindaba ezijulile. Ukukhala okuncane okuvela kumabhele kungahle kubuyiswe okungenangozi namuhla. Kepha kusasa? Ukuthi mhlophe ungaphenduka ube yimoto ebanjwe.

Ukubamba lezi zibonakaliso kusenesikhathi kuyasiza:

·  Ukubuyiselwa okuphelele kwe-spindle

·  Isikhathi esengeziwe somshini

·  Ukulimazeka kwezinye izinto zangaphakathi

Ukubamba kusenesikhathi kusindisa imali. Kugcina ukukhiqizwa kulandelwa.

I-spindle egqoke ngayo ithinta kanjani lonke uhlelo lwakho lwe-CNC

I-spindle eyonakele ayihlushwa yedwa. Idonsela ezinye izingxenye zomshini phansi ngayo.

Amasistimu  weDrayivu  asebenza kanzima

·  Izilawuli zikagesi  zingalayisha ngokweqile

Izindlela  zethuluzi  zingahle zingahambisani

Ukudlidliza  kungakhuphuka  , kulimaze amabele nezintaba

Lo mphumela we-domino uholela ekwehlulekeni okubanzi kohlelo. Ukunakekelwa kokuvimbela ukuzivikela okungcono kakhulu.

Khulisa isikhathi sokuphila komshini ngamasheke ajwayelekile we-spindle

Ukuhlolwa kwe-spindles okujwayelekile kubalulekile. Imizuzu embalwa nje ingavimba izinkulungwane ngezindleko zokulungisa. Hlela njalo:

Ukuhlaziywa  kokudlikisa

·  Ukuqagela kufane

umsindo Ukuhlola

RPM Ukuhlolwa kokuguquguquka kwe-

Ukuvimbela kubiza okungaphansi kokululama.

Ukukhulisa umkhiqizo ngokulondolozwa kwe-spindle

Izikhonkwane ezinempilo zisike ihlanza, ngokushesha, futhi ngempumelelo. Lokhu kuthuthuka:

Izikhathi ze -  Cycle

yengxenye Ikhwalithi

·  Ithuluzi Isikhathi Eside

·  Ukusebenza komshini ophelele

Ufuna izingxenye eziningi ngehora? Qala ngokugcina i-spindle yakho.

I-Spindle Health = Ukuphepha komhlinzeki

Izindonga ezinganakwa ziba yingozi enkulu yokuphepha. Ukushiswa ngokweqile noma ama-motor ahlulekayo angakwazi:

·  Thula ukwehluleka kwethuluzi lokungazelelwe

·  Nikeza izingxenye eziphukile

·  Kubangela ukusebenza komshini ongalindelekile

Ukuvikela i-spindle yakho kuvikela iqembu lakho.

Qondisisa amasiginali womsindo

Imishini ikhuluma ngomsindo. Funda umehluko phakathi:

·  Humming

·  Pitched high

·  Ungqongqoza noma uyakhuphuka

·  Ukugaya noma ukuklebhula

Umsindo ngamunye ukhuluma ngendaba. Ngokushesha lapho ulalela, ephephile futhi ebushelela ukusebenza kwakho kwakho.

Nweba impilo yamathuluzi ngokunemba kwe-spindle

I-spindle eyenziwe kabi inyuka amathuluzi. Lokhu kuholela:

·  Hudull Edges

·  Izinguquko zamathuluzi ezijwayelekile

Ukuncipha  okulungile

·  Preat forver uyaphela

I-spindle esebenza kahle iqinisekisa wonke amathuluzi enza konke okusemandleni.

Izimbangela ezijwayelekile zemisindo engajwayelekile ku-CNC Spindle Motors

Isigaba	Esihlongotho	Main
Izimbangela ezijwayelekile zemisindo engajwayelekile	Ukugqoka okwenziwe ngomshini nokudabula	Ichaza ukugqoka emibonweni, izimpawu zokubopha, nezingxenye ezihambayo njengomthombo omkhulu womsindo.
	Ukwehluleka nokudlidliza	Khomba ama-bearings owomile noma owonakele kanye nezimpawu zabo ezinomsindo.
	Ukungalingani kanye nezinkinga zokuphatha kabi	Amaphoyinti kumathuluzi afakwe kahle noma imisele ebekiwe njengomgunyathi womsindo.

Ukugqoka okwenziwe ngomshini nokudabula

Enye yezimbangela ezivame kakhulu zemisindo engajwayelekile ukugqoka okulula nokudabula izinyembezi. Imishini ye-CNC, ikakhulukazi kumasethingi akhiqizwa kakhulu, isebenza amahora amaningi ekugcineni. Ngokuhamba kwesikhathi, izakhi ze-spindle-bearings, amabhande, izimpawu-ziqala ukungcola.

Lapho izingxenye zemishini zigqoka phansi, zivame ukukhiqiza imisindo yokugaya noma yokuvilapha. Amabhele angahle alahlekelwe ukuthambisa, imicibisholo ingahle ibe minukeze, futhi ama-bolts akhuphukayo angakhulula. Lezi zinkinga zingahle zibonakale zincane, kepha umsindo abawakha yindlela yomshini wakho wokususa ifulege elibomvu.

Kuhle futhi ukugcizelela ukuthi ukugqoka kwemishini kungenzeka ngokushesha uma umshini wakho ungalinganiswa noma ugcinwe njalo. Ngisho nezici zezemvelo ezifana nokudlidliza ngokweqile, umswakama, noma uthuli kungaba nomthelela ekunciphiseni kusenesikhathi.

Uma i-spindle yakho iqala ukuzwakala njenge-blender ngezikulufo ezixegayo, ungakunaki. Cisha umshini phansi bese uhlola ngaphambi kokuthi kubangele ukulimala okungadinga ukwakhiwa kabusha okugcwele.

Ukwehluleka nokudlidliza

Amabhele abalulekile ekusebenzeni okubushelelezi kwe-spindle. Lapho zihamba zimbi, uzokwazi - kaningi ngenxa ye-high eputtiment eputtise Le misindo ivame ukuba yizinkomba zokuqala ukuthi amabhele akho ayomile, aphethwe, noma ehluleka ngokuphelele.

I-Bad Bearings ayigcini nje ngokudala umsindo kodwa futhi ikhiphe ukushisa nokudlidliza okungafuneki. Lokhu kungalimaza ngengxenye yengxenye, kuholele ekutheni ithumele ithuluzi, futhi kubangele ukuthi i-spindle ithathe.

Enye inkinga? Amathuluzi noma ama-chucks angalingani. Ngisho namathuluzi wokulinganisa kancane angenawo angaphonsa amabhere ngaphandle kokuvumelanisa, okuholela ekugqokeni ngokushesha. Hlanganisa lokho ngokujikeleza okusheshayo futhi uthole iresiphi yomsindo, ukungasebenzi kahle, kanye nomonakalo.

Ukungenelela kusenesikhathi kubalulekile. Uma uzizwa udlidliza ngokweqile ngohlaka lwe-CNC, noma umsindo ovela ku-spindle ushintsha iphimbo, yisikhathi sokubheka lezo zinkwa.

Ukungalingani kanye nezinkinga zokuphatha kabi

Nanku umbuzo: Ugcine nini ukubheka umnikazi wetholathi noma umkhondo wakho wokungalingani? Izinkinga eziningi ezihlobene nomsindo zivela ekuhlaziyeni kabi noma kumathuluzi angalinganiseli.

Ngisho nokuncipha okuncane kokuphathwa kabi phakathi kwe-Spindle Shaft futhi ithuluzi lingadala imisindo evunguzayo noma evuthayo. E-RPMS ephezulu, ukuthi ukuphakamiseka kukhuliswa, okungadala ukugqoka okweqile - kungasho ukuthi ingxenye ayilungile.

Ukungalingani kungaqhamuka ekufakweni kwamathuluzi okungafanele, ama-collet amadala, noma ama-Shefts agobe. Kwesinye isikhathi, iyithuluzi ngokwalo linephutha, liphonsa ibhalansi.

Isixazululo sivame ukuba lula: hlola amathuluzi akho, sebenzisa inkomba yokudayela ukuze uhlole ukugijima, futhi uqiniseke ukuthi konke kuqondaniswe futhi kulinganiswe ngaphambi kokudubula i-spindle.

Izinhlobo zemisindo nokuthi ukuthini

kwesigaba esiphezulu	ukuhlukaniswa	zisho
Izinhlobo zemisindo nokuthi zisho ukuthini	Imisindo yokugaya	Ibonisa ama-bearing ebolekayo, ukuthambisa owomile, noma izingqinamba shaft.
	Ukukhala noma imisindo evumayo	Imvamisa izindaba zikagesi noma ezisuselwa ku-vibration.
	Ukuhlanganisa noma ukungqongqoza imisindo	Okubangelwa ama-pulleys okuxekethile, amabhande aphukile, noma izinkinga zokugcina ithuluzi.

Imisindo yokugaya

Imisindo yokugaya iphakathi kwemisindo ethusayo kunazo zonke i-CNC Spindle engenza. Lapho uzwa ukugaya okujulile, okunokhahlo, noma kwensimbi, ngokuvamile kukhomba kwindaba enkulu yemishini.

Yini ebangela imisindo yokugaya kuma-CNC spindles?

Imisindo yokugaya ku-CNC Spindles imvamisa isuselwa ekuhlulekeni. Amabele adinga ukuthambisa okufanele ukuze usebenze kahle. Ngaphandle kwamafutha anele, amabhere omile futhi agqoke phansi. Lokhu kudala ukuthi izingxenye zensimbi zibe nzima komunye nomunye, zidala umsindo ojulile, onzima wokugaya.

Ama-Spilegn Spindle Shaft futhi anikela ngokugaya. Lapho umgodi we-spindle usuka endaweni, uphondo amagiya kanye nokuzala ukuze usebenze ngokungalingani. Amagiya alonakalisiwe ngaphakathi kwezindlu ze-spindle angakhulisa udaba. Ngokuhamba kwesikhathi, izingxenye zensimbi ezaphukile zikhipha ukushefa kanye nemfucumfucu. Lezi zinhlayiya zibhajwe ngaphakathi kwe-spindle motor, okwenza umsindo ukhule futhi usheshise ukulimala.

Kungani kungafanele unganaki imisindo yokugaya

Uma uzwa lolu hlobo lomsindo, vala umshini ngokushesha. Ukuqhubeka nokusebenzisa i-CNC kulesi simo kungaholela ekwehlulekeni okuyinhlekelele. Uma ulinda isikhathi eside, maningi amathuba okuthi ubhekane nokulungiswa okubizayo - noma okubi kakhulu, ukushintshwa kwemoto okugcwele. Hlala uhlola ama-bearings akho we-spindle futhi uqinisekise ukuthi bagcotshwe kahle noma bathathelwa indawo uma kudingeka.

Ungahlola kanjani futhi ulungise izingqinamba zokugaya

Okokuqala, hlola ama-spindle berenings ukuthola izimpawu zokugqoka noma ukuntuleka kokuthambisa. Qiniseka ukuthi zigcotshwe kahle. Uma i-lubrication ilahlekile, hlanza ama-bearings bese uphinde ufake isicelo ngamafutha ngokwemiyalo yomenzi.

Uma ukugaya kuqhubeka, hlola ukuqondanisa kwe-SPINTLE STHEFT. Ukungasebenzi kahle kudinga ukulungiswa kobungcweti noma ukushintshwa kwezingxenye ezilimele. Futhi, hlola amagiya angaphakathi ama-chip, imifantu, noma izingcezwana zensimbi.

Ukususa imfucumfucu ngaphakathi kwemoto kubalulekile. Hlanza izindlu ze-spindle kahle ukugwema ukugqoka okwengeziwe.

Ukulungiswa okujwayelekile

Ukulondolozwa kokuvimbela kuyindlela engcono kakhulu yokugwema imisindo yokugaya. Hlela ukuthambisa okujwayelekile kwama-spindle berenings. Sebenzisa amafutha asezingeni eliphakeme anconywe ngumenzi we-spindle. Gada ukusebenza kwe-spindle futhi ulalele imisindo engajwayelekile ngesikhathi sokusebenza.

Gcina imvelo ye-spindle kanye nomshini ihlanzekile. Uthuli nezinhlayiya zensimbi zisheshisa ukugqoka ezingxenyeni ezihambayo. Faka esikhundleni ama-bearings agqokwa ngokushesha ngaphambi kokuhluleka ngokuphelele.

Imisindo yokugaya ku-CNC Spindle ayinakunakwa. Babonisa izingqinamba ezinkulu zemishini ezinjengokuthela ukwehluleka, ukuphathwa kabi, noma amagiya alonakalisiwe. Ukuvalwa okusheshayo nokuhlola kungagcina umshini wakho ekulimaleni okungaphenduki.

Ukulungiswa okujwayelekile nokulungiswa okufika ngesikhathi kugcina i-spindle yakho isebenza kahle. Njalo grease bezala kahle bese ubheka ukugqoka njalo. Ngokwenza ngokushesha, uvikela ukutshalwa kwezimali kwe-CNC futhi ulondoloze ukusebenza kahle kokukhiqiza.

Ukukhala noma imisindo evumayo

Umsindo ophoqeke kakhulu noma umsindo ovumayo ungabonakala ubungozi ekuqaleni, kepha ungasayina izingqinamba ezijulile ngaphansi kobuso. Lolu hlobo lomsindo luvame ukuvela ezingxenyeni zikagesi ezinjenge-motor windings, i-inverter drive, noma ukuphikisana ngaphakathi kohlelo. Ngemigomo elula, umshini wakho kungenzeka ukuthi ulwele ukulondolozwa kokukhipha amandla abushelelezi.

Izimbangela ezijwayelekile zokukhala noma imisindo yokuhlambalaza

Ukukhala nokuthambisa kuzwakala kuvela ezingxenyeni zikagesi. I-motor Windings noma ukushayela kwe-inverter kungakhiqiza le misindo ngenxa yokugeleza kwamandla noma ukuphikisana okungekho ngaphakathi kohlelo.

Ukukhala kwemisindo kungavela futhi kusuka ezinkingeni zamahhala - lapho ama-beath aqine kakhulu noma akhulule kakhulu. Kudla ukudlala okuningi kakhulu kwakha ukucindezelwa kanye nomsindo ngokweqile, kuyilapho kuncane kakhulu kuvumela ukudlidliza nokuhlelwa.

Enye imbangela ejwayelekile ithwala izindaba zomthwalo.  Isiphetho esincane noma ukuhlala okungafanele kungakhiqiza okuphikelelayo, okuba kubi nge-RPM eyandisiwe. Ukuthola lokhu, ungazama ukusebenzisa i-spindle ngaphandle komthwalo. Uma umsindo uphikelela, kungenzeka kube yinkinga yangaphakathi.

Ungakuthola kanjani umthombo wokukhala imisindo

Ukukhomba udaba, okokuqala qhubeka u-spindle ngaphandle komthwalo. Uma ukukhala noma ukuthambisa kuyaphikelela, inkinga kungenzeka ukuthi ilele ngaphakathi kwe-spindle noma i-motor uqobo. Izingxenye zikagesi noma izilungiselelo zokuthwala ama-Reaload ziyizembatho ezivamile.

Uma umsindo unyamalala ngaphandle komthwalo, hlola ukutholwa kwakho nama-collet akho ukuze ulinganise futhi uhlele kahle. Ukulungisa lokhu kungakususa kaningi ukuthukuthela.

Kungani kungafanele ungawunaki le misindo

Ukukhala noma imisindo yokuhlanza izixwayiso zakuqala emshinini wakho. Zibonisa ukuthi kukhona okungasebenzi kahle. Ngokuhamba kwesikhathi, ukunganaki le misindo ebeka engcupheni yobungozi, izimoto zezimoto, noma ezinye izingxenye ezibalulekile.

Ukubhekana nenkinga kuvimbela ngokushesha isikhathi esingalinde isikhathi. Ibuye igweme ukulungiswa okubizayo noma ukugcwaliswa okuphelele kwe-spindle.

Izixazululo nezindlela zokuvimbela

Qala ngokuhlola uhlelo lukagesi lwe-Spindle. Qinisekisa ukuthi konke ukuxhumana kuphephile, futhi ama-inverter drive asebenza kahle. Bheka ukuthwala impahla bese ulungisa njengoba kudingeka kulandela imihlahlandlela yomenzi.

Balanisa amathuluzi akho futhi avikelekile ama-collet ngendlela efanele. Hlola njalo lezi zingxenye ukuze ubambe izingqinamba ngaphambi kokuba zikhule.

Ukulungiswa kabusha kusiza ukugcina i-CNC spindle yakho isebenza buthule nangendlela efanele. Izingxenye ezihlanzekile, ukugcoba amabhere, nokuqapha amazinga wemisindo ngesikhathi sokusebenza.

Ukukhala noma imisindo yokuthambisa kuma-CNC spindles kukhona izimpawu kufanele ulalele. Noma ngabe kubangelwa yizinkinga zikagesi, ukuthwala izinto zokukhokha, noma izindaba zokuthenga, le misindo ixwayisa ngomonakalo ongaba khona. Ukuxilonga nokuzilungisa kusenesikhathi kuvikela imishini yakho futhi kuqinisekise ukukhiqizwa okubushelelezi.

Hlala usebenza ngokuhlola nokulungisa. I-CNC spindle yakho izokubonga ngempilo ende nokusebenza okungcono.

Ukuhlanganisa noma ukungqongqoza imisindo

Ukugoqa noma ukungqongqoza imisindo evela ku-CNC spindle kumafulegi abomvu ampofu. Le misindo iphakamisa okuthile ngaphakathi komhlangano we-spindle kukhululekile, kulimele, noma kwehluleka. Uma kushiywe kungalawulwa, lokhu kungaholela ngokushesha ekuqhekekeni kwesistimu. Ake sihlole izimbangela, izimpawu, kanye nezixazululo.

Yini ebangela ukugoqa noma ukungqongqoza kuma-CNC spindles?

Le misindo ngokuvamile ikhomba ezingxenyeni ezingaphakathi ezivulekile noma ezigqokwa. Lapho i-spindle ijikeleza, lezi zingxenye zihlale, ziveza imisindo enkulu, engqongqoza izigqi ezithile. Izimbangi ezivame kakhulu zifaka:

l  amabhande drive dravel noma ukuhlanganisa

l  amagiya okuxekethile noma ama-fasteners

l  okonakele noma oshibhile

l  crukled ephukile noma ephukile

Inkinga nayo ingavela ohlelweni lokugcina ithuluzi . Uma i-spindle yehluleka ukubamba ithuluzi kahle, kungahle kube nokujikeleza ngesikhathi sokujikeleza. Lokhu kuhamba kubangela ukungqongqoza ngezikhathi ezithile, ikakhulukazi kubonakele ngejubane eliphansi noma ngesikhathi sokusheshisa.

Ungawuthola kanjani umthombo womsindo

Imisindo yokufaka imisindo ivame ukuba njalo noma ijule kakhulu njengoba ijubane le-spindle lenyuka. Bangase futhi bahluka ngezimo zomthwalo. Nakhu ukuthi ungaphenya kanjani:

1. Gijimisa i-spindle ngejubane eliphansi.

Lalela ngokungqongqoza isigqi esikhuphuka ngejubane noma ivolumu.

2. Hlola amathuluzi.

Qiniseka ukuthi ithuluzi lihleli kahle futhi likhiywe endaweni. Ithuluzi elivulelekile lingangqongqoza ezindongeni ze-spindle.

3. Bheka ukungezwani kwebhande kanye nesimo.

Ibhande elixegayo noma eligqokile lingangena noma lishelele, libangele ama-clunks angazelelwe.

4. Funa imigwaqo egqoke ukhiye noma ama-pulleys.

Izinkinobho ezishayelayo namazinyo e-pulley aphukile abangela ukushaya okuphindaphindwayo.

Kungani kufanele uthathe isinyathelo ngokushesha

Ukugoqa akuyona inkinga encane. Ukuqhubeka nokusebenzisa umshini wakho we-CNC kulesi simo kuyingozi. Izingxenye zangaphakathi zingahlukana, misalign, noma zibambe. Lokhu kuholela ekuvuseleleni izindleko, ukulimala kwe-spindle, noma ukwehluleka okuphelele.

Ukunganaki imisindo yokungqongqoza kungadala nezingozi zokuphepha. Amathuluzi ahlelekile noma izingxenye eziphukile zingahluleka ukusebenza maphakathi nokulimala kwemishini ezungezile.

Isixazululo

l  vala i-spindle ngokushesha  lapho uzwa ukugoqa.

l  Hlola uhlelo lwamathuluzi  lokukhulula noma ukuqubuka okungafanele.

L  Bheka zonke izinto zokushayela,  kufaka phakathi amabhande, ama-pulleys, kanye nokuhlatshwa. Buyisela noma yini ekhombisa ukugqoka.

l  Qinisekisa isimo semigwaqo esemqoka  nama-gear amazinyo. Finyelela noma buyisela esikhundleni njengoba kudingeka.

l  uthintane nencwadi yensizakalo yomshini  ukuthola ama-torque aqiniswe kahle kanye nokucaciswa.

Ukuvimbela Ukuhlanganisa Nokungqongqoza Imisindo

Ukuzivikela okungcono kakhulu kuyindlela eqinile yesondlo. Hlela ukuhlolwa okujwayelekile kwezakhi ze-Spindle's Mechanic. Gcina amabhande aqinile futhi amathuluzi ahlezi kahle. Faka esikhundleni izingxenye ezigqokwa ngaphambi kokuba zehluleke.

Lalela i-spindle yakho. Ngisho nemisindo emincane ingaba yizexwayiso zakuqala. Babhekane nabo ngokushesha ukugwema ukulungiswa okukhulu.

Ukugoqa noma ukungqongqozwa imisindo kwi-CNC spindle akukaze kube okujwayelekile. Imvamisa basho izinto ezikhululekile, ezigqokwa, noma eziphukile kubangela ukuxhumana nemishini. Cisha umshini wakho, hlola uhlelo, bese ulungisa noma imaphi amaphutha ngokushesha.

Ukuthatha isenzo esisheshayo kungasindisa i-spindle yakho futhi unwebe impilo yomshini wakho. Ungavumeli ukungqongqoza okuncane kube ukwehluleka okukhulu.

Isinyathelo-by-step Ukuxazulula inkinga Umhlahlandlela

Main Isigaba	Isigaba	Sokuchazwa
Umhlahlandlela wokuxazulula isinyathelo kabusha wesinyathelo ngesinyathelo ngesinyathelo	Isinyathelo 1 - Ukuphepha kuqala	Njalo amandla phansi bese uvala umshini ngaphambi kokuhlolwa.
	Isinyathelo 2 - Hlukanisa umthombo womsindo	Sebenzisa izinzwa zakho namathuluzi okunciphisa umthombo.
	Isinyathelo 3 - Ukuhlolwa okubonakalayo nokwenziwe ngesandla	Funa izimpawu zomzimba: gqoka, ukuvuza, i-webble, noma imfucumfucu.

Isinyathelo 1 - Ukuphepha kuqala

Ngaphambi kokuntywila ku-guts mehendi yomshini wakho we-CNC, ubeke phambili ukuphepha. Njalo:

·  Kuvale ukulethwa kwamandla emshinini.

·  Qhuma Out / Thinta uhlelo ukuvikela ukuqala ngengozi.

·  Vumela i-spindle iphole phansi ngaphambi kokuthinta noma yiziphi izakhi.

Igiya lokuvikela kumele. Sebenzisa izingilazi zokuphepha, amagilavu, nokuvikelwa kokuzwa lapho kudingeka khona. Ukulimala okuningi kwenzeke ngesikhathi sokuhlolwa okuphuthumayo noma ukuphathwa okungafanele. Ukuthatha imizuzu embalwa eyengeziwe ukuze amaphrothokholi okuphepha angakusindisa ekulimaleni okukhulu.

Kwenze umkhuba ukubhala lokho okubonayo lapho umsindo wenzeka (ukuqala, ngesikhathi sokulayisha, noma lapho kuzwakala khona, nokuthi kuzwakala kanjani ngejubane. Le mininingwane emincane ingenza umehluko omkhulu ekuhlolweni kahle inkinga.

Isinyathelo 2 - Ukuhlukanisa Umthombo Wemisindo

Manje njengoba setha ngokuphephile, sekuyisikhathi sokukhomba umthombo womsindo. Gijimani umshini kwi-Manual noma ngemodi ye-JOG ngama-RPMs aphansi. Lalelisisa ukukhomba ukuthi umsindo uqhamuka ku-spindle, motor, gearbox, noma i-towerholder.

Ungase futhi:

·  Qalisa i-spindle ngaphandle kwethuluzi lokuqeda imisindo ehlobene nethuluzi.

·  Zama ama-RPMS ahlukene futhi ulalele izinguquko ekuvaleni noma ngamandla.

·  Sebenzisa i-stethoscope kamakhenikha ukulandelela lapho umsindo uphinyiselwa khona kakhulu.

Lesi sinyathelo sibalulekile. Ukuxosha kabusha umthombo kungaholela isikhathi sokuchitha nemali ukulungisa ingxenye engafanele. Thatha isikhathi sakho ukuze ugcine futhi uqinisekise izinsolo zakho.

Isinyathelo 3 - Ukuhlolwa okubonakalayo nokwenziwe ngesandla

Uma usuqede umthombo, vula umshini ofanele uhlanganisa futhi wenze ukuhlolwa okubukwayo okuphelele. Funa i:

Ukushefa  kwensimbi eduze nasezindlini ze-spindle.

·  Amafutha noma amafutha avuza azungeze ama-bearings noma uphawu.

·  Ama-bolts okukhululekile noma amabhande agugile.

·  Howelder webble noma i-runout.

Sebenzisa izandla zakho ukuze ujikeleze ngobumnene ngesandla (uma umshini wakho uyivumela). Zizwe ngokumelana, imizwa ye-webble, noma yokugaya. Uma ujwayelene nomshini, uzokwazi ngokushesha lapho okuthile kungazizwa kulungile.

Thatha izithombe noma ividiyo yanoma yini engajwayelekile - kuyasiza uma udinga ukuxhumana nokuxhaswa noma yokwabelana ngokutholakele ngochwepheshe. Lesi futhi isikhathi sokuhlola izingodo zokugcina ukuze ubone ukuthi ngabe yini esanda kushintshwa noma kulungiswe, okungaba nomthelela odabeni.

Ukuxilonga Ugesi vs Izinkinga Zomshini

Izimpawu zezinkinga zikagesi

Akuzona zonke izinkinga ze-spindle zingumshini. Izinkinga zikagesi nazo zingadala umsindo-ikakhulukazi izindima eziphakeme kakhulu noma ezihlangene. Uma i-spindle motor yakho isebenzisa i-frequency frequency drive (VFD), ukuguquguquka kobubanzi bokushintshana ngogesi kwesinye isikhathi kungadala umsindo 'wokucula '. Kepha lapho lowo msindo uba mkhulu noma unesifiso esithe xaxa, kuwuphawu lwesixwayiso.

Bukela:

·  Ama-RPMS angavumelani noma i-torque ngaphansi komthwalo.

Kwehla ngokuzumayo  emandleni.

·  Ukwedlula ngemoto ye-spindle.

·  Dutt iphunga noma i-discelioning on wiring.

Sebenzisa i-multimeter ukuhlola ama-voltages nama-amperage. Ukucabanga okushisayo kungasiza nokuthola izindawo ezishisayo ebhodini noma ebhodini elilawulayo. Uma ungajwayele ngokuxilonga, kungcono ukubonana nochwepheshe.

Ungakhohlwa: ukufuya okungahambelani noma ukugqoka amabhulashi agugile (ngama-motors ahlanganisiwe) kungaholela kumsindo nokunye ukuziphatha okungalindeleki.

Izimpawu zokwehluleka kwemishini

Ngasohlangothini lweMeyili, izingqinamba ezinjengezinto ezimbi, imigodi enezimpawu ezingezinhle, ama-fasteners okuxekethile, noma amagiya agqokwa abasebambisanayo abaphambili. Ungayizwa inkinga ngaphambi kokuyibona - ukunyakaza, ukujikeleza okunzima, noma ukushisa okwandayo kuyizinkomba ezivamile.

Amafulegi abomvu ajwayelekile afaka:

·  Ukugaya noma ukungqongqozwa imisindo ngesikhathi sokunyakaza kwe-spindle.

·  Ukudlidliza ku-z-axis noma ikhanda le-spindle.

·  Ukugqoka ngokomzimba kuma-collets, abanikazi, noma izintaba zemoto.

Uma umshini wakho unezinzwa zokubheka isimo, hlola izingodo zokudlidliza noma zokushisa. Ama-Spikes kulawo ma-metric ayizimpawu ezicacile zenkinga yemishini.

Izinkinga ezenziwa ngomshini zivame ukukhulisa kancane kancane, ngakho-ke ukuzibamba kusenesikhathi ekuhlolweni okujwayelekile ukuzivikela kwakho okuhle.

Amathuluzi namasu wokuxilongwa komsindo

Usebenzisa i-stethoscope noma analizer vibration

Lapho i-CNC yakho iqala ikhala, izindlebe zakho zingase zithathe inkinga - kepha amathuluzi okuxilonga enza izinto zicace. Elinye lamathuluzi alula kakhulu kodwa aphumelela kakhulu angumakhenikha. Leli thuluzi likhulisa imisindo yangaphakathi, likusiza ukhombe ukuthi umsindo uvela ku-motor, ethwala, noma ebhokisini lamagiya.

Ngokubeka i-stethoscope ezingxenyeni ezahlukahlukene zezindlu ze-spindle, ungahlukanisa ukunyakazisa kanye nokuxabana kwangaphakathi. Uma umsindo upholibala kakhulu eduze nendawo ethwala, kuyinkomba eqinile yokuthi impikiswano ilele lapho.

Ukuhlaziywa kokudlidliza kuqhubekela phambili. Lawa mathuluzi akala ukuthuthuka nokuvama kokudlidliza ukukhomba ukungalingani, ukuphathwa kabi, noma izingxenye ezilimele. Izinzwa zanamuhla zokudlidliza zikwazi ukubona ukungahambelani kwemizuzu kudala ngaphambi kokuba zizwakale endlebeni yomuntu.

Hlanganisa la mathuluzi anezinhlelo zokusebenza eziqoshwa umsindo noma ama-frequency analyzers ku-smartphone yakho, futhi ungabona ngemephu yephrofayili yomsindo we-spindle yakho. Le datha ingangena ngemvume ngokuhamba kwesikhathi sokulungiswa kokubikezela, okusiza ukuvikela izingqinamba ezizayo ngaphambi kokuba zibangele ukwehluleka.

Ukucabanga okushisayo nokuhlehlisa

Amakhamera we-Thermal asephenduke ithuluzi lokuya ekwenzeni ukuxazulula izingcindezi ze-CNC Spindle Motors. Babona ama-hotspots angaveza ama-bealine ashenqole, ehluleka ukugcwala kwezimoto, noma ukungqubuzana emgodini we-spindle. Iskena esilula se-infrared singakongela amahora wokuhlola ngesandla.

Izakhi ezifakwe ngokweqile zizokhanya zibomvu ezikhanyayo noma zimhlophe ekubonisweni okushisayo. Uma ukuthwala kwakho kwe-spindle kukhombisa ukukhuphuka okubalulekile kwezinga lokushisa kuqhathaniswa nezimo ezijwayelekile zokusebenza, kuwuphawu olucacile lokufutheka kwangaphakathi noma ukuthambisa okunganele.

Isoftware yomsindo ye-Sound ithatha ukuxilonga ezingeni elilandelayo. Lawa mathuluzi athatha futhi ahlaziye i-frequency spectrum yemisindo yokusebenza. Ungaqhathanisa ukufundwa kwamanje kuphrofayela eyisisekelo 'Healthy ' ukuze ubone ngokushesha ama-Anomalies.

Ukuhlanganisa ukucabanga okushisayo nge-vibral nokuhlaziywa kwe-acoustic kukunika indlela enamandla enamandla yokuthola imithombo ye-nomsindo ngokunemba okuphezulu. Lokhu kuwusizo ikakhulukazi ezindaweni lapho imishini eminingi isebenza ngasikhathi sinye, futhi ihlukanise umsindo othize we-spindle iba inselele enkulu.

Ungalungisa kanjani izingqinamba ezihlobene nomsindo

Ukufaka esikhundleni noma ukudonsa kabusha amabele

Uma ukuthwala okunomsindo kufanele kusolwe - futhi kaningi ukunyakaza kwakho okulandelayo kuwukungena esikhundleni sabo noma ukugcoba kabusha, kuya ngesimo sabo kanye nokutholakala. Qala ngokubheka incwajana yomshini ukuze uthole ukuqondiswa ohlotsheni lwe-bearings esetshenziswa nokuthi ngabe zivaliwe, zivulekile, noma zidinga ukuthambisa ngezikhathi ezithile.

Kwaboshwe amabombo avaliwe, ukushintshwa ngokuvamile kukhetho lwakho kuphela. Ngakolunye uhlangothi, amabhele, kwesinye isikhathi angenziwa abuyele empilweni ngamafutha aphezulu. Sebenzisa isibhamu se-grease eqondile futhi uqiniseke ukuthi awubabi ngokweqile, njengoba lokho kungakhulisa ukumelana nokushisa.

Ukungena esikhundleni ngumsebenzi obucayi obandakanya ukususa imoto ye-spindle, ukuhlanganisa izindlu, nokucindezela ngokucophelela amabhere amadala. Sebenzisa i-puller evuthayo uma kunesidingo futhi njalo faka izingxenye ezichaziwe.

Uma usufakiwe, gijimisa i-spindle e-RPM ephansi ukuvumela amafutha ukuba axazulule futhi aqinisekise ukuthi okunye esikhundleni kwahamba kahle. Njalo ulandele nge-vibrate kanye nokuhlolwa komsindo ukuqinisekisa ukuthi lolu daba seluxazululiwe.

Ukubuyisa i-Spindle Shaft

I-Mistaligment ingenye imbangela evamile yemisindo exakile - futhi ngenhlanhla, imvamisa kuyinto enhle. I-Spindled Shaft enemizwa engafanele ingadala ukudlidliza, ukungalingani, nomsindo, ikakhulukazi ngejubane eliphezulu. Amathuluzi afana nezinkomba zokudayela kanye nama-Laser anctionment Kits asiza ekuqinisekiseni ukuthi i-Spindle Shaft igxile ngokuphelele.

Qala ngokususa ithuluzi bese usebenzisa i-spindle ku-RPM ephansi. Sebenzisa inkomba yokudayela ukuze ulinganise ama-runtout ngamaphoyinti ahlukene emgodini. Uma ukufundwa kudlula ukubekezelela komenzi, kuzodingeka ukhiphe.

Kwesinye isikhathi, ukuyisatshalaliswa kabusha kulula njengokukhulula i-spindle ntamu nokuyishisa. Emishini esezingeni eliphakeme, kungadingeka ukuthi uguqule ukuqondanisa kwama-shims noma ubuye kabusha izilungiselelo zesoftware.

Kubaluleke kakhulu ukubheka umnikazi wamathuluzi, collet, kanye ne-chuck. Amathuluzi amathuluzi amnyama noma angcolile angethula amaphutha wokuqondanisa. Ukuhlanza njalo nokuhlola kuhamba ibanga elide ekulondolozeni ukunemba - nokunciphisa umsindo.

Ngemuva kokuqondisa kabusha, njalo uhlole ngaphansi komthwalo bese ubhala imiphumela. Ukulandelela kwe-spindle okungaguquki kuzoqeda ukucindezelwa okungadingekile futhi kukubuyisele lokho okubushelelezi, okuthule okulandelayo.

Ukubiza nini uchwepheshe

Ukwazi Imikhawulo Yakho

Ngisho nabakwamishini abanovalo kakhulu bayazi ukuthi sekuyisikhathi sokushayela izinzuzo ezinhle. Ngenkathi ukwazi ukuphatha ukulungiswa okuyisisekelo kanye nokulungiswa okuncane, izinkinga ezithile - njengokuhluleka kwezimoto zangaphakathi, ukushintshwa kwe-spindle cartridy, noma ukuxilongwa kukagesi okuthuthukile - kudinga ukungenelela kochwepheshe.

Isibonakaliso esisodwa esikhulu sokuthi usufinyelele umkhawulo wakho yilapho usudlule kuwo wonke amasheke ayisisekelo futhi umsindo usaqhubeka. Uma ungena esikhundleni salolonga, amathuluzi okulinganisa, nokuvumelanisa imisele akusizi, kungaba yinkinga yangaphakathi awukwazi ukukubona.

Ochwepheshe beza behlome ngamathuluzi anembile kanye nezinhlelo zokuxilonga ezithengiswa kakhulu kuphela. Okubaluleke kakhulu, bayaqonda ama-nuances ezinhlobo ezahlukahlukene ze-spindle kanye nokucushwa, okugcina ekulimaleni okungenzeka kwephutha nephutha.

Ungaboni ukuqasha uchwepheshe njengobuthakathaka. Kungukutshalwa kwemali ngesikhathi esisheshayo, ngokunemba, kanye nomshini isikhathi eside.

Izindleko vs. inzuzo yokulungiswa kochwepheshe

Kulula ukuyisebenzisa ngezindleko zensizakalo yokulungisa i-spindle. Kepha ngaphambi kokuba ubambe i-wrench bese uqala ukudiliza izinto, cabanga ngesithombe esikhulu.

Ukusingathwa okungafanele noma ukufakwa kwezingxenye ze-spindle kungaholela ekulimaleni okukhulu kakhulu - ikakhulukazi uma unezingxenye ezi-misalign noma ukugcwala ngokweqile. Okungabizi ku- $ 500 ukulungisa manje kungaba umsebenzi ongama- $ 5,000 kamuva.

Ochwepheshe bahlinzeka ngamawaranti, ukuxilongwa kwesazi, kanye nomsebenzi wokucacisa. Izitolo eziningi zinikeza nezinsizakalo zokujaha ukunciphisa isikhathi sokuphumula. Futhi, ukuba nomlando wensizakalo obhalwe phansi kuqinisa inani lokuthengisa kabusha uma uke uthathe isinqumo sokuthuthukisa imishini yakho ye-CNC.

Ngakho-ke ngaphambi kokuxosha izindleko, zibuze: 'Malini i-My Machine's Uptive Uptive.

Ukulondolozwa kokuvimbela ama-CNC Spindle Motors

Ukuthambisa njalo nokuhlanza

Ukuvimbela imisindo engajwayelekile ngaphambi kokuba baqale isu elimnandi kakhulu kunokuphendula kubo. Ukuthambisa okujwayelekile nokuhlanza kuphakathi kokulula, nokho okuvame ukunganakwa, izinyathelo zokugcina i-spindle motor yakho igijima njengentsha.

Ama-spindle berenings-ikakhulukazi avulekile noma avaliwe avaliwe - adinga ukuthambisa okungaguquki ukuze anciphise ukungqubuzana nokugqoka. Landela ama-specs womkhiqizi ngohlobo lwamafutha, ubungako, kanye nezikhathi ezithile. Ungacabangi. Usebenzisa i-lubricant engalungile noma ukugcotshwa ngokweqile kungaba ukulimaza nje njengokungakhathali nhlobo.

Ngokubaluleke ngokulinganayo ukugcina izindawo ezihlanzekile nezimoto zihlanzekile. Uthuli, ama-chip, kanye nezinsalela ezipholile kungahle kungena kubanikazi bezindlu nakumathuluzi, okuholela ekungcolisweni, ukudlidliza kanye nomsindo. Sebenzisa izihlanzi ezingcolile ezicindezelwe futhi ezingezona ezonakele ukuze zisuse ngomusa owakha ezindaweni ezibucayi.

Ukugcina i-spindle yakho ihlanzekile futhi kugcotshwe kahle kungahle kuthathwe isidina, kepha kushibhile kakhulu kunokuthatha indawo yemoto eshisiwe noma ukubhekana nesikhathi sokuphumula. Cabanga ngakho njengokuxubha indlela yakho yansuku zonke yamazinyo - elula yansuku zonke ukuvikela izinkinga ezinkulu zesikhathi esizayo.

Ukuhlolwa okuhleliwe nokusebenza

Isondlo asisona nje ngokusula phansi indawo. Ukuhlolwa okuhleliwe kungumugqa wakho wangaphambili wokuzivikela ngokumelene nokuphuka okungalindelekile. Dala i-logbook noma irekhodi ledijithali lapho kuhlolwa khona, lokho okutholakele, nokuthi yiziphi izenzo ezithathiwe.

Ukuhlolwa ngakunye kufanele kufake:

·  Ukulalela imisindo engajwayelekile ngesikhathi sokuqalisa, ukusebenza, nokuvalwa.

·  Ukuhlola i-spindle runout ngesikhombi sokudayela.

·  Uhlola amathuluzi amathuluzi kanye nama-collet okugqokwa noma ukuqhekeka.

·  Ukuqinisekisa amazinga okuthambisa nokuhlola ukuvuza.

·  Ukuqashelwa kokushisa ngesikhathi sokusebenza.

Setha inqubo-masonto onke amasheke ayisisekelo, njalo ngenyanga yokuxilonga okujulile, futhi ngekota yokulungiswa kwensizakalo egcwele. Uma isitolo sakho sisebenza ngo-24/7, sandisa imvamisa ngokufanele.

Futhi, imishini eminingi yesimanje ye-CNC inikeza ukuhlela kwesondlo okwakhelwe kwisoftware yayo. Yisebenzise. Ingathumela izikhumbuzi namahora umshini we-log ukukusiza uhlale ngaphambi kwezikhawu zenkonzo.

Izici zezemvelo zithinta kanjani imisindo ye-spindle

Umswakama, uthuli, kanye nokushisa

Imvelo yakho yesitolo se-CNC idlala indima enkulu eSpindle motor Health. Umswakama owedlulele ungaholela ekushayweni ngaphakathi kwezindlu ezikhohlisayo, okubangela ukugqwala nokugqwala ezingxenyeni zangaphakathi - ikakhulukazi. Lokhu akugcini nje ngokudala umsindo kodwa kunciphise isikhathi sakho sokuphila kwe-spindle.

Uthuli kanye nodaba lokubandakanya, ikakhulukazi ezindaweni zokugaya izitsha noma ezindaweni zokugaya insimbi, zingangena ezindlini zezimoto. Ngisho nezinhlayiya zothuli ze-microscopic zingaxuba namafutha ukuze zakhe ukunamathisela okuhlaselayo okugaya emibonweni yakho nasezindaweni zokubopha.

Ukushintshana lokushisa kungenye inqubo. Ezindaweni ezibandayo, amafutha akhula futhi ehluleka ukugcoba kahle. Esikhathini esishisayo, ukunwetshwa kwe-thermal kungathinta ukuqondanisa kwe-shaft, futhi amafutha okugcoba angahle aphule ngokushesha kunalokho obekulindelwe. Zombili lezi zimo zingakhiqiza imisindo engalindelekile ye-spindle.

Ukulwa nalokhu, cabanga ukufaka ama-Dust Counders, izilawuli zesimo sezulu, kanye nezinhlelo zokuhlunga zomoya endaweni yokusebenzela yakho. Futhi, izingxenye ezisele nezithako zokuthambisa ezindaweni ezihlanzekile, ezomile, nezinga lokushisa.

Ukubekwa komshini kanye nokudlidliza ukwahlukaniswa

Lapho kufakwa khona umshini wakho we-CNC kungenziwa okubaluleke kakhulu njengoba kugcinwa kanjani. Imishini efakwe ezindaweni ezingalingani noma ezisondelene nemishini esindayo ingahlushwa yi-resonance kanye nokudlidliza okungafuneki. Lawa ma-vibrations ajwayele ukuyondla ngokuqondile esiqwini, ebangela imisindo engekho ngisho nangokweqile.

Ukuze ulwele lokhu, qiniseka ukuthi umshini wakho udwetshwe usebenzisa i-Bubble Level Precision noma izinga le-laser. Sebenzisa ama-vibration isolation mails noma amanxeba ngaphansi kwe-CNC ukudonsa ukunyakaza kwangaphandle.

Futhi, gwema ukubeka imishini ebucayi eduze kwemishini ebangela ukudlidliza komhlaba - njengama-lathes asindayo noma okucindezelayo. Umsindo nokudlidliza kungahamba ngekhonkolothi phansi, kuthinta ukusebenza kwakho kwe-spindle ngokuhamba kwesikhathi.

Ukwehlukanisa umshini akulungile nje umsindo; Kukhulisa ukunemba futhi kunwebe impilo ye-spindle. Kuyinto elula yokusetha engenza umhlaba umehluko.

Izincomo zomkhiqizi kufanele ungazinaki

Kufundza le ncwajana kahle

Ake sibhekane nakho - iningi lethu alifundi le ncwadi. Kepha uma kukhulunywa ngeCNC Spindle Motors, leyo ncwadi iyigolide elicwengekileyo. Ngaphakathi, uzothola ama-specs aqondile esivinini se-spindle, umkhawulo we-torque, izikhawu zokuthambisa, nezingxenye zokubuyiselwa. Ukungazinaki kufana nokunganaki imephu yengcebo.

Yonke imodeli ye-spindle inezidingo ezihlukile nezidingo zokulungisa. Okusebenzayo komuntu angabhubhisa enye. Isibonelo, ezinye izikhonkwane zidinga ukugcotshwa kwe-OIL FRAIT, kuyilapho ezinye zisebenzisa amafutha agcwele amanzi noma ngisho nokuzithela izithambisi.

Ukulandela le ncwajana kuqinisekisa ukuthi usebenzisa ama-ejenti wokuhlanza afanele, ukuvumelanisa amathuluzi akho kahle, futhi usebenzisa indawo efanelekile lapho ufaka kabusha izakhi. Kuyasiza nokuthola imilayezo yephutha kanye nezingodo zokusebenza.

Phrinta amakhasi wokulungiswa osemqoka, ubakhulise, bese ubanamathela odongeni lwakho lwesitolo. Izokukongela isikhathi, ukucindezela, nemali ngokuhamba kwesikhathi.

Ukulandela imihlahlandlela yokulayisha kanye nejubane

Izikhonkwane zinzima, kepha azinakunqotshwa. Ukuwalayisha ngokweqile noma ukweqa izilinganiso zawo ze-RPM kuyindlela eqinisekile yokumema imisindo engajwayelekile, ukugqoka ngokweqile, nokuhluleka okungenzeka.

Amacebo amaningi acindezela imishini yawo ngaphezu kwemingcele yawo ukuze athole imisebenzi ngokushesha. Kodwa ukwenza kanjalo kungadala ukungalingani, ukugcwala ngokweqile, kanye nomonakalo wemoto waphakade. Ama-RPMs aphezulu agcizelela ama-bearings kanye ne-shaft, ngenkathi kudlula imikhawulo yokulayisha kungalwa ngokukhala noma kulimaze izingxenye ze-drive.

Sebenzisa isoftware yakho ye-CNC controller ukuqapha umthwalo we-spindle time real-time kanye nesivinini. Setha ama-alamu noma imibundu uma ikhona. Le mikhawulo ikhona ngenxa yesizathu - ukugcina i-spindle yakho isesimweni esiphezulu.

Hlala ngaphakathi kwamapharamitha anconyiwe, futhi uzonciphisa kakhulu amathuba okuzwa okumangazayo, imisindo eyethusayo evela emshinini wakho futhi.

Izinhlelo zesoftware kanye nezinhlelo zokuqapha zempilo ye-spindle

Isoftware yokuqapha isimo

Izinhlelo zesimanje ze-CNC zivame ukufaka noma zisekela isoftware yokubheka isimo. Le software ilandelela idatha yesikhathi sangempela efana nokushisa kwe-spindle, ukudlidliza, ukuguquguquka kwe-RPM, nomthwalo. Kungakuqwashisa ngezinkinga ngaphambi kokuzwakala noma kubonakale.

Lawa mathuluzi ahlaziya amaphethini ngokuhamba kwesikhathi, amabala ukungahambisani okungabafundi abangahle baphuthelwe. Uma i-spindle ihlala ishisa kancane kunezikhathi ezijwayelekile noma okudlidliza ngesikhathi semisebenzi ethile, uhlelo luhlaba umkhosi ngaphambi kokulungiswa kwangempela.

Ukutshala imali kwisoftware enjengale kungabiza i-UPTR ephambili, kepha ukubuyiselwa kwemali kukhulu: kuncishiswe isikhathi sokuphumula, ukwehluleka okumangazayo okumbalwa, kanye nokukhiqiza okwengeziwe.

Ukuhlanganisa Izinzwa ze-IOT

I-Intanethi yezinto (i-IOT) akuyona nje imizi ehlakaniphile. Ezokukhiqiza, izinzwa ze-IOT zingaguqula indlela ophatha ngayo impilo ye-spindle. Namathisela izinzwa zokushisa, ama-accelerometers, noma ama-relitor wamanje ngqo emshinini wakho. Le mininingwane yokuphakelayo kumadeshibhodi, ukuhlinzeka ngezibuyekezo ezibukhoma nemikhuba yesikhathi eside.

Lezi zinzwa zisiza nge:

. Ukuqapha okukude

·  Izaziso zokubikezela zokubikezela.

·  Ukunciphisa isidingo sokuhlolwa kwesekiwe.

Ngokuqonda kwangempela, ungasenza lapho inkinga iqala - ngaphambi kokuthi iveze kulowo msindo wokugaya owesabekayo noma ongqongqozayo.

Ukugcina

Imisindo engajwayelekile kwi-CNC Spindle motor ayikaze ibe khona okungahleliwe - bahlala bezama ukukutshela okuthile. Noma ngabe kungumthwali wokugaya, umgodi ongemihle, noma amathuluzi angcolile nje, wonke umsindo unesizathu. Futhi uma ungakunaki? Ungabhekana nokwehluleka okuyinhlekelele nokuphumula okubizayo.

Ngokuqonda izinhlobo ezahlukene zemisindo, ukufunda ukuthi ungazithola kanjani, futhi uzibophezele ekunakekelweni okujwayelekile nokuqeqeshwa, uzogcina umshini wakho ugijima ebushelelezi, isikhathi eside, futhi sithule.

I-spindle yakho yinhliziyo ye-CNC yakho. Phatha njengeyodwa.

Amazolumbo

Yini ebangela umsindo wokugaya ku-CNC spindle?

Ukugaya kuvame ukuthola amaphuzu agugile noma owomile, imisele elahlekile, noma imfucumfucu ngaphakathi kwezindlu. Kuyifulegi elibomvu lezingqinamba zemishini ezidinga ukunakwa ngokushesha.

Ingabe imisindo engajwayelekile ye-spindle ilimaza umshini wami?

Yebo. Ukunganaki le misindo kungaholela ekulimaleni okukhulu, kufaka phakathi ukuphelelwa ngamandla kwezimoto, izingxenye ezithunyelwe kabi, noma ukuhluleka kwe-spindle.

Kufanele ngihlole kangaki izingqimba zami zezinkinga zomsindo?

Kunconywa amaviki onke okulalelwa amasonto, ukuhlolwa kwanyanga zonke, kanye nokuxilongwa okujulile kwekota. Izindawo ezisetshenziswa kakhulu zingadinga ukuqapha kaningi.

Ingabe zonke izimpawu zemisindo yokwehluleka?

Hhayi njalo. Eminye imisindo esezingeni eliphansi (njenge-HIMS emnene evela kuma-VFS) ayijwayelekile. Kepha imisindo engazelelwe noma eyabisayo imvamisa izwakalisa inkathazo.

Yimaphi amathuluzi asiza ukubona izingqinamba ze-spindle kusenesikhathi?

Ukuhlaziywa kokudlidliza, amakhamera ashisayo, ama-stethoscopes, kanye nesoftware yokubheka isimo ngamathuluzi amahle okuthola kusenesikhathi.