Views: 0 Author: Nyatakakadzraɖoƒe ƒe Nuŋlɔla Ta Ɣeyiɣi: 2025-08-08 Dzɔtsoƒe: Teƒe
Ðe wò CNC mɔ̃a le toɣliɖeɖe wɔnukuwo wɔm nyitsɔ laa? Hum ma si menya kpɔna dzea sii bɔbɔe o si trɔna zua ɣlidodo si le ƒoƒom la ate ŋu anye aflaga dzĩ—eye mele be nàŋe aɖaba aƒu edzi o. Menye ɖeko spindle motor si me toɣliɖeɖe le la nyea dzikudodo ko o; Enye dzesi be nane gblẽ, eye wogblẽe ɖi womelé ŋku ɖe eŋu o, ate ŋu atsa le xɔ xɔasiwo ɖɔɖɔɖo alo mɔ̃ ƒe dɔwɔwɔ me.
Le mɔfiame sia me la, míagbã nusianu si wòle be nànya tso toɣliɖeɖe siwo mebɔ o siwo tso wò CNC spindle motor gbɔ ŋu—tso gbeɖiɖi ƒomevi si le eme dzi va ɖo nusi gbɔ wòtso la didi kple alesi nàɖɔe ɖo dzi. Eɖanye mɔ̃ɖaŋudɔwɔƒe, fiase me dɔwɔla, alo CNC ƒe dzonɔamemetɔ si di be yeanya nu tso eŋu koe nènye o, esiae nye wò yi-na dɔwɔnu si ana wò spindle motor whisper-fafɛ eye wòaƒu du nyuie.
Mina míaku nu me eye míazi ɖoɖoe le ɣlidodo mawo ŋu!
Le CNC mɔ̃ ɖesiaɖe ƒe dzime la, eƒe spindle motor. Akpa siae nye nusi ʋãa wò dɔwɔnu siwo wotsɔna lãa nu eye wònana wò mɔ̃a te ŋu kua nu, lãa nu, ƒoa nu, eye wòwɔa nu pɛpɛpɛ. Enye mɔ̃a ƒe dɔwɔwɔ ƒe nu vevitɔ, si naa duƒuƒu, torque, kple dɔwɔwɔ bliboa.
Spindle motors ƒe lolome, duƒuƒu, kple ŋusẽ ƒe dzidzedzekpɔkpɔ le mɔ vovovowo nu le mɔ̃a ƒe taɖodzinu nu. Eɖanye ati, ga, alo nu siwo wotsɔ ƒo ƒui ye nèle dɔ wɔm le o, ele be kakaɖedzi nanɔ spindle motor la ŋu eye wòade pɛpɛpɛ hafi wòate ŋu awɔ nu ɖe eŋu nyuie.
Bu eŋu abe mɔ̃ si le wò ʋu me ene. Ne edze toɣliɖeɖe gɔme la, ke ele agbagba dzem be yeagblɔ nya aɖe na wò. Susuŋudɔwɔwɔ ma ke sɔ le afisia. Zi geɖe la, spindle si ƒe gbeɖiɖi le dzadzɛ fia be woawɔ dɔ na ame le lãmesẽ me; Ele be gbeɖiɖi ƒe tete ɖe ame ŋu ɖesiaɖe nana nàtɔ vie ahaku nu me.
Alesi spindle wɔa dɔe gɔmesese naa viɖe gã aɖe wò ne nane se le eɖokui me be 'off.' Esia lɔ akpa siwo le eme la nyanya ɖe eme—bearings, shafts, cooling systems, kple motor housing—siwo katã ate ŋu ahe toɣliɖeɖe siwo mebɔ o vɛ ne wogblẽ.
Wò CNC mɔ̃a ate ŋu anyo abe eƒe spindle ene ko. Ne spindle do kpo nu la, menye mɔ̃ si nèle afɔku me koe wònye o; Ate ŋu ana dɔwɔnuwo nagbã, akpa siwo woɖe ɖa, ɣeyiɣi mamlɛtɔ siwo meto vovo o, kple esiwo vɔ̃ɖi wu—siwo nye ɣeyiɣi si me womexɔ asi o.
Zi geɖe la, toɣliɖeɖe siwo mebɔ o nyea nuxlɔ̃amedzesiwo kaba. Gbeɖeka bearing egbea ate ŋu anye mɔ̃ si woxɔ etsɔ. Ne ènɔ ŋudzɔ henɔ nu wɔm kaba la, àte ŋu adzra dɔlar akpe geɖe ɖo eye nàƒo asa na gavi siwo woatsɔ aɖɔli woe bliboe.
Azɔ hã, bu esia ŋu kpɔ: Spindle si wodo la hea agba ɖe wò mɔ̃a ƒe akpa bubuwo dzi wu, tso ʋukuku ƒe ɖoɖoa dzi va ɖo elektrikŋusẽ ƒe mɔ̃wo dzi. Enye domino ƒe ŋusẽkpɔɖeamedzi si mèdi ŋutɔŋutɔ be yeaʋã o.
Spindle Health menye dɔwɔwɔ dzro ko o—enye dedienɔnɔ, dɔwɔwɔ nyuie, kple viɖekpɔkpɔ katã ƒo ƒu wòzu ɖeka. Esia tae toɣliɖeɖe ƒe dzesiwo gɔmesese menye tiatia o; Ele vevie ŋutɔ.
Menye akpa bubu aɖe koe spindle la nye o—enye wò CNC-mɔ̃a ƒe titina. Ne ele nɔnɔme nyuitɔ me la, wò dɔwɔwɔwo zɔna nyuie. Ne menye nenema o la, nusianu dzea anyi. Akpa sia ʋãa dɔwɔnu siwo wotsɔ lãa nu, trɔa asi le wò nuwo ŋu, eye wònana be dzidzenu siwo sɔ pɛpɛpɛ la nɔa kɔkɔm.
Spindle ƒe gbagbã medzudzɔa ewɔwɔ ko o. Wogbãa ɖoɖowɔɖiwo kple gazazãwo. Spindle ɖeka si gblẽ ate ŋu ana:
· Dɔwɔnu siwo gblẽ .
· Nusiwo woɖe ɖa .
· Dɔa ƒe ɣeyiɣi mamlɛtɔ siwo woda .
· Dzadzraɖo kpata siwo xɔa ga geɖe .
· Mɔ̃ si womele mɔ kpɔm na o ƒe anyidzedze .
Aɖabaƒoƒo ɖesiaɖe si bu la sɔ kple ga si megali o. Esia tae Spindle Health menye tiatia o ɖo—ele vevie ŋutɔ.
Zi geɖe la, gbeɖiɖi siwo mebɔ o ɖea nya siwo de to wu fiana. Adze abe ɣlidodo sue aɖe si tso bearings gbɔ ene ate ŋu adze abe ɖe naneke megblẽ le eŋu egbea o ene. Gake etsɔa? Gbeɖiɖi ma ate ŋu atrɔ azu mɔ̃ si woxɔ.
Dzesi siawo léle kaba kpena ɖe ame ŋu be woaƒo asa na:
· Full spindle ɖɔliɖɔli .
· Mɔ̃a ƒe dɔwɔwɔ ƒe ɣeyiɣi didi si wokeke ɖe enu .
· Nusiwo gblẽ le ememe nu bubuwo ŋu .
Nuwɔwɔ kaba ɖea ga dzi kpɔtɔna. Enaa ewɔwɔ hã nɔa mɔ dzi.
Spindle si gblẽ la ɖeɖe mekpea fu o. Ehea mɔ̃a ƒe akpa bubuwo ɖe anyi kple esia.
· Ʋuɖoɖo ƒe ɖoɖowo wɔa dɔ sesĩe wu .
· Elektrikŋusẽ dzi kpɔkpɔ ate ŋu axɔ agba wòagbɔ eme .
· Dɔwɔnu ƒe mɔwo ate ŋu ava zu esiwo mewɔ ɖeka o .
· Ʋuʋu ate ŋu adzi ɖe edzi, bearing kple mounts gblẽa nu le ame ŋu .
Domino ƒe ŋusẽkpɔɖeamedzi sia hea ɖoɖo bliboa ƒe kpododonu vɛ. Mɔxexeɖedɔléle nu ƒe beléle na amee nye wò ametakpɔnu nyuitɔ kekeake.
Spindle ƒe ŋkuléle ɖe nu ŋu edziedzi le vevie ŋutɔ. Aɖabaƒoƒo ʋɛ aɖewo ko ate ŋu axe mɔ ɖe ga akpe geɖe nu le edzadzraɖo ƒe gazazãwo me. Ðoɖowɔɖi edziedzi:
· Ʋuʋudedi ƒe numekuku .
· Dzoxɔxɔ ƒe nɔnɔmetatawo ɖeɖe .
· Toɣliɖeɖe ƒe dodokpɔwo .
· RPM ƒe dodokpɔ siwo wowɔna ɖekae .
Mɔxexe ɖe dɔlélea nu ƒe gazazãwo mede hayahaya nu kura o.
Spindles siwo le lãmesẽ me la ɖea dzadzɛnyenyenuwo dzi kpɔtɔna, wowɔa dɔ kabakaba wu, eye wowɔa dɔ nyuie wu. Esia nyona ɖe edzi:
· Ɣeyiɣi ƒe ɣeyiɣiwo .
· Akpa ƒe nyonyome .
· Dɔwɔnu ƒe agbenɔƒe didi .
· Mɔ̃a ƒe dɔwɔwɔ bliboa .
Àdi be yeawɔ akpa bubuwo le gaƒoƒo ɖeka mea? Dze egɔme kple wò spindle la me léle ɖe asi.
Afɔdzideƒe siwo wogblẽ ɖi la hea dedienɔnɔ ƒe afɔku gãwo vɛ. Bearings siwo xɔ dzo akpa alo mɔ̃ siwo do kpo nu ate ŋu:
· Aʋã dɔwɔnu ƒe kpododonu kpata .
· Dze akpa siwo gblẽ la gɔme .
· Na mɔ̃a ƒe nuwɔna si womele mɔ kpɔm na o nava .
Wò spindle takpɔkpɔ kpɔa wò ƒuƒoƒoa ta.
Mɔ̃wo ƒoa nu to toɣliɖeɖe me. Srɔ̃ vovototo si le:
· humming si sɔ .
· Gbeɖiɖi si le ɖiɖim sesĩe .
· ƒoƒo alo rattling .
· Nututu alo ɣlidodo .
Gbeɖiɖi ɖesiaɖe gblɔa ŋutinya aɖe. Zi alesi nèɖo toe kaba la, zi nenemae wò dɔwɔwɔ le dedie wu eye nàwɔe wòanɔ bɔbɔe wu.
A spindle si mesɔ o dzia dɔwɔnu ƒe vuvu ɖe edzi. Esia kplɔa ame yia:
· Nugbɔ siwo me mekɔ o .
· Dɔwɔnu ƒe tɔtrɔ enuenu .
· Lãɖeɖe siwo mesɔ o .
· Anyigba ƒe nuwuwu manyomanyowo .
Spindle si le dɔ wɔm nyuie kpɔa egbɔ be dɔwɔnu ɖesiaɖe wɔa dɔ le eƒe nɔnɔme nyuitɔ kekeake me.
hatsotso gã ƒe | akpa sue aɖe me | Numeɖeɖe |
---|---|---|
Nusiwo gbɔ toɣliɖeɖe siwo mebɔ o tsona zi geɖe . | Mɔ̃ɖaŋununya ƒe vuvu kple aɖatsi . | Eɖɔa bearings, seal, kple akpa siwo le ʋuʋum be wonye toɣliɖeɖe vevi aɖe. |
bearing failures kple ʋuʋudedi . | dea dzesi bearing siwo ƒu alo gblẽ kple woƒe dzesi siwo me toɣliɖeɖe le. | |
Dadasɔmakpɔmakpɔ kple masɔmasɔ ƒe nyawo . | Fia asi dɔwɔnu siwo womede nyuie o alo esiwo wobɔbɔ be woanye toɣliɖeɖe ƒe nudzɔlawo. |
Nusiwo gbɔ toɣliɖeɖe siwo mebɔ o tsona zi geɖe dometɔ ɖekae nye be wovuvua nu bɔbɔe. CNC-mɔ̃wo, vevietɔ le nɔnɔme siwo me wowɔa nu geɖe le me, wɔa dɔ gaƒoƒo geɖe. Le ɣeyiɣi aɖe megbe la, spindle ƒe akpa vovovoawo—siwo nye, alidziblanu, nutrenuwo—dzea egɔme nɔa gbegblẽm.
Ne mɔ̃ɖaŋununya ƒe akpa aɖewo le gbegblẽm la, zi geɖe la, wowɔa toɣliɖeɖe siwo ƒoa nu alo ƒoa wo. Bearings ate ŋu abu ami, shafts ate ŋu azu nusi mesɔ o vie, eye bolt siwo wotsɔna ɖoa wo dzi ate ŋu aɖiɖi. Nya siawo ate ŋu adze nu sue aɖe, gake toɣliɖeɖe si wowɔnae nye wò mɔ̃a ƒe mɔ si dzi wòato aʋuʋu aflaga dzĩ.
Anyo hã be míade dzesii be mɔ̃wo ƒe vuvu ate ŋu adzɔ kabakaba ne womeɖɔ wò mɔ̃a ɖo alo léa be nɛ edziedzi o. Nusiwo le nutoa me abe ʋuʋudedi si gbɔ eme, tsidzadza, alo ke ene gɔ̃ hã ate ŋu ana woagblẽ kaba.
Ne wò spindle dze gbeɖiɖi gɔme abe blender si ŋu gavi siwo me mekɔ o le ene la, mègaŋe aɖaba ƒu edzi o. Tsi mɔ̃a eye nàlé ŋku ɖe eŋu hafi wòagblẽ nu le eŋu si ate ŋu abia be woagbugbɔ awɔe bliboe.
Bearings le vevie ŋutɔ na spindle dɔwɔwɔ nyuie. Ne wodo vɔ̃ la, ànya—zi geɖe le ɣlidodo, ɣlidodo, alo gbeɖiɖi si le ʋeʋẽm gɔ̃ hã ta. Zi geɖe la, toɣliɖeɖe siawoe nyea dzesi gbãtɔ siwo fia be wò bearingwo ƒuna, wodona ɖe do me, alo wodoa kpo nu keŋkeŋ.
Menye ɖeko bearing gbegblẽwo hea toɣliɖeɖe vɛ ko o, ke enaa dzoxɔxɔ kple ʋuʋudedi si womelɔ̃ o hã dona. Esia ate ŋu agblẽ akpa aɖe ƒe nyonyome, ana dɔwɔnuawo nasɔ ɖe ɖoɖo nu, eye wòana be lãgbalẽgoloa nalée gɔ̃ hã.
Nya bubua? Dɔwɔnu alo chucks siwo meda sɔ o. Dɔwɔnu siwo da sɔ vie gɔ̃ hã ate ŋu atsɔ bearings la aƒu gbe le ɖekawɔwɔ me, si ana be woavuvu kabakaba. Tsɔ ema kpe ɖe tɔtrɔ kabakaba ŋu eye nèxɔ nuɖaɖa ŋuti mɔfiame aɖe na toɣliɖeɖe, dɔmawɔmawɔ nyuie, kple nusiwo gblẽ.
Nudede nyawo me kaba nye nu vevitɔ. Ne èse le ɖokuiwò me be ʋuʋudedi si gbɔ eme to CNC ƒe xɔtunua me, alo gbeɖiɖi si tso spindle la trɔna la, ɣeyiɣia de be nàlé ŋku ɖe bearing mawo ŋu.
Nyabiase aɖee nye esi: Ɣekaɣie nye zi mamlɛtɔ si nèlé ŋku ɖe wò dɔwɔnu alo collet ŋu be meda sɔ o? Nya geɖe siwo ku ɖe toɣliɖeɖe ŋu la tsoa ɖoɖo nyui mawɔmawɔ alo dɔwɔnu siwo meda sɔ o gbɔ.
Nusi mesɔ o sue aɖe gɔ̃ hã le spindle shaft kple dɔwɔnua dome ate ŋu ana toɣliɖeɖe alo ʋuʋu naʋuʋu. Le RPM siwo sɔ gbɔ me la, ɖoɖo ma si mesɔ o la va zua nusi dzi ɖena kpɔtɔna, si ate ŋu ana ame navuvu fũu akpa—ne míagblɔ akpa aɖe si mesɔ o ya.
Dadasɔmakpɔmakpɔ ate ŋu atso dɔwɔnu siwo mesɔ o ɖoɖo, collets xoxowo, alo shafts siwo wobɔbɔ hã gbɔ. Ɣeaɖewoɣi la, dɔwɔnua ŋutɔe gblẽ, si tsɔa dadasɔa ƒua gbe.
Zi geɖe la, egbɔkpɔnua nɔa bɔbɔe: lé ŋku ɖe wò dɔwɔnuawo ŋu, zã dial-fianu tsɔ lé ŋku ɖe runout ŋu, eye nàkpɔ egbɔ be nusianu le ɖoɖo nu eye wòda sɔ hafi nàda tu ɖe spindle la dzi.
hatsotso vevitɔ ƒe | akpa sue aɖe | ƒe numeɖeɖe . |
---|---|---|
toɣliɖeɖe ƒomeviwo kple nusi wofia . | Toɣliɖeɖe siwo wotsɔna ƒoa nu . | Fia bearing siwo do kpo nu, amikuƒe ƒuƒu, alo shaft nyawo. |
Gbeɖiɖi siwo le ɣli dom alo le ɣli dom . | Zi geɖe la, elektrik alo ʋuʋudedi ƒe nyawo. | |
Gbeɖiɖiwo ƒe ʋuʋu alo ƒoƒo . | si tsoa pulley siwo me mekɔ o, alidziblanu gbagbãwo, alo dɔwɔnuwo léle ɖe asi ƒe kuxiwo gbɔe. |
Toɣliɖeɖewo le gbeɖiɖi siwo dzi ŋɔ wu siwo CNC ƒe spindle ate ŋu awɔ la dome. Ne èse nutunu si me goglo, si le ƒuƒlu, alo esi me ga le la, zi geɖe la, efiaa asi mɔ̃ɖaŋununya ƒe nya vevi aɖe.
Zi geɖe la, gbeɖiɖi siwo wotsɔna ƒoa nu le CNC-mɔ̃wo me la tsoa bearing ƒe kpododonu gbɔ. Bearings hiã amisisi nyuie hafi woate ŋu awɔ dɔ nyuie. Ami si sɔ gbɔ manɔmee la, bearings ƒuna eye wòvuvuna. Esia wɔnɛ be ga ƒe akpa aɖewo ƒoa wo nɔewo sesĩe, si wɔnɛ be toɣliɖeɖe si me goglo eye wòle sesẽm la nɔa anyi.
Spindle shafts siwo mesɔ o hã kpena ɖe eŋu be woaƒoe. Ne spindle shaft la trɔ le teƒe bubu la, ezia gear kple bearings dzi be woawɔ dɔ le mɔ si mesɔ o nu. Gears siwo gblẽ le spindle-xɔa me ate ŋu ana nyaa nagado gã ɖe edzi. Le ɣeyiɣi aɖe megbe la, ga ƒe akpa siwo gbã la ɖea lũhɛwo kple gbeɖuɖɔwo ɖa. Nusue siawo gena ɖe spindle motor la me, si wɔnɛ be toɣliɖeɖea nu sẽna ɖe edzi eye wògblẽa nu kabakaba.
Ne èle gbeɖiɖi sia ƒomevi sem la, tsi mɔ̃a enumake. CNC zazã le nɔnɔme sia me dzi yiyi ate ŋu ahe afɔku gã aɖe vɛ. Zi alesi nèlala ɣeyiɣi didi la, zi nenemae wòanɔ bɔbɔe be nàdze ŋgɔ nuwo ɖɔɖɔɖo xɔasiwo—alo esi vɔ̃ɖi wue nye be nàɖɔli mɔ̃a bliboe. Lé ŋku ɖe wò spindle bearings ŋu ɣesiaɣi eye nàkpɔ egbɔ be wosi ami na wo nyuie alo woɖɔli wo ne ehiã.
Gbã la, lé ŋku ɖe spindle bearings ŋu be dzesi siwo fia be wodo alo amisisi le wo ŋu hã. Kpɔ egbɔ be wosi ami na wo nyuie. Ne amisisi bu la, kɔ bearings la ŋu eye nàgbugbɔ akɔ ami abe alesi adzɔha la ƒe mɔfiamewo gblɔe ene.
Ne nutunua yi edzi la, lé ŋku ɖe spindle shaft alignment la ŋu. Misalignment bia be woatrɔ asi le akpa siwo gblẽ ŋu alo aɖɔli akpa siwo gblẽ. Azɔ hã, lé ŋku ɖe gear siwo le eme ŋu na chips, gbagbãƒewo, alo ga kakɛwo.
Gbeɖuɖɔwo ɖeɖeɖa le mɔ̃a me le vevie ŋutɔ. Klɔ aŋekotokua ƒe xɔa me nyuie be wòagavuvu o.
Mɔxexe ɖe enu ƒe beléle na woe nye mɔ nyuitɔ kekeake si dzi woato aƒo asa na toɣliɖeɖewo tutu. Wɔ ɖoɖo ɖe amisisi na spindle bearings edziedzi ŋu. Zã ami deŋgɔ si spindle wɔla kafu. Lé ŋku ɖe spindle la ƒe dɔwɔwɔ ŋu eye nàse gbeɖiɖi siwo mebɔ o le dɔwɔwɔ me.
Na spindle kple mɔ̃a ƒe nɔnɔme nanɔ dzadzɛ. Ke kple ga ƒe akpa suesuesuewo nana be akpa siwo le ʋuʋum la vuvuna kabakaba. Tsɔ bearing kple gear siwo wodo la ɖɔ li enumake hafi woado kpo nu keŋkeŋ.
Womeŋea aɖaba ƒua toɣliɖeɖe siwo le CNC ƒe ʋuƒo me dzi gbeɖe o. Woɖea mɔ̃ɖaŋunya veviwo abe bearing ƒe kpododonu, misalignment, alo gear siwo gblẽ ene fiana. Nutsitsi enumake kple ŋkuléle ɖe eŋu ate ŋu aɖe wò mɔ̃a tso nusiwo womate ŋu atrɔ o me.
Beléle na wò edziedzi kple edzadzraɖo ɖe game dzi nana wò aŋea nɔa dɔ wɔm nyuie. Ɣesiaɣi la, ami bearings sɔ eye nàkpɔe ɖa be wodoe edziedzi hã. Ne èwɔa nu kabakaba la, èkpɔa wò CNC ƒe gadede asi ta eye nèléa nuwɔwɔ nyuie me ɖe asi.
Toɣliɖeɖe si ɖina sesĩe alo ɣlidodo ate ŋu adze abe ɖe naneke megblẽ le eŋu le gɔmedzedzea me o ene, gake ate ŋu afia nya siwo goglo wu le anyigba te. Zi geɖe la, gbeɖiɖi sia ƒomevi tsoa elektrikŋusẽ ƒe akpa aɖewo abe mɔ̃a ƒe ʋuƒo, inverter-ʋuwo, alo gbeɖiɖi si le ɖoɖoa me ene gbɔ. Ne míagblɔe bɔbɔe la, wò mɔ̃a ate ŋu anɔ agbagba dzem be yealé ŋusẽ ƒe dodo ɖe ŋgɔ nyuie me ɖe asi.
Zi geɖe la, elektrikŋusẽ ƒe akpa aɖewo gbɔe gbeɖiɖi siwo ɖia kokoe kple ɣlidodo tsona. Motor windings alo inverter drives ateŋu awɔ toɣliɖeɖe siawo le ŋusẽ ƒe sisi si mesɔ o alo resonance le ɖoɖoa me ta.
Gbeɖiɖi siwo le ɣli dom hã ate ŋu atso kuxi siwo do ŋgɔ na agbatsɔtsɔ ƒe kuxiwo gbɔ—ne bearingawo me mekɔ akpa o alo wole gbadzaa akpa. Preload si sɔ gbɔ akpa hea nuteɖeamedzi kple toɣliɖeɖe si gbɔ eme vɛ, esime nu sue aɖe koe ɖea mɔ na ʋuʋudedi kple ʋuʋudedi.
Nu bubu si gbɔ wòtsona enuenue nye be woatsɔ nya siwo do ŋgɔ na agba. Gblẽƒe sue aɖe alo zikpui si mesɔ o ate ŋu ana gbeɖiɖi si nɔa anyi ɖaa nagasẽ o, si gagblẽna ɖe edzi ne RPM dzina ɖe edzi. Be nànya esia la, àte ŋu ate aŋea tsɔtsɔ ƒu gbe agba aɖeke manɔmee. Ne gbeɖiɖia gakpɔtɔ li la, ke anɔ eme be enye ememenya.
Be nàfia nyaa nyuie la, gbã la, ƒu du sesĩe agba aɖeke manɔmee. Ne ɣlidodo alo ɣlidodoa gakpɔtɔ li la, ke anɔ eme be kuxia le spindle alo mɔ̃a ŋutɔ me. Elektrikŋusẽ ƒe akpawo alo bearing preload settings nye fɔɖila siwo bɔ.
Ne toɣliɖeɖea nu yi agba manɔmee la, ke lé ŋku ɖe wò dɔwɔnuwo kple collets ŋu be woada asɔ eye woanɔ anyi nyuie hã. Zi geɖe la, nusiawo ɖɔɖɔɖo ate ŋu aɖe humming la ɖa.
Toɣliɖeɖe siwo le ɣli dom alo le ɣli dom nye nuxlɔ̃ame kaba tso wò mɔ̃a dzi. Woɖenɛ fiana be nane mele dɔ wɔm nyuie o. Le ɣeyiɣi aɖe megbe la, aɖabaŋeŋe ƒu gbeɖiɖi siawo dzi ate ŋu agblẽ nu le bearing, mɔ̃a ƒe ʋuʋu, alo akpa vevi bubuwo ŋu.
Nya la gbɔ kpɔkpɔ xea mɔ na ɣeyiɣi si womele mɔ kpɔm na o la enumake. Eƒoa asa na edzadzraɖo si xɔa ga geɖe alo spindle ɖɔliɖɔli bliboe hã.
Dze egɔme nàlé ŋku ɖe elektrikŋusẽnamɔ̃a ƒe elektrikŋusẽnamɔ̃a ŋu. Kpɔ egbɔ be kadodoawo katã le dedie, eye inverter drivewo wɔa dɔ nyuie. Kpɔ bearing preload eye nàtrɔ asi le eŋu alesi wòhiãe le ewɔla ƒe mɔfiamewo dzi wɔwɔ me.
Da sɔ le wò dɔwɔnuwo me eye nàbla collets nyuie. Kpɔ akpa siawo dzi edziedzi be woalé nyawo hafi woadzi ɖe edzi.
Beléle na wò edziedzi kpena ɖe ŋuwò be wò CNC-kplu la nanɔ dɔ wɔm kpoo eye wòawɔ dɔ nyuie. Klɔ akpaa ŋu, amie, eye nàlé ŋku ɖe gbeɖiɖi ƒe sesẽme ŋu le dɔwɔwɔ me.
Toɣliɖeɖe siwo le ɣli dom alo humming le CNC spindles me nye dzesi siwo dzi wòle be nàɖo to. Eɖanye elektrikŋusẽ ƒe kuxiwo gbɔe wòtso o, bearing preload, alo tooling ƒe nyawoe o, esiawo ɖi nuxlɔ̃ame be woate ŋu agblẽ nu le wo ŋu. Wo didi kple wo ɖɔɖɔɖo kaba kpɔa wò dɔwɔnuwo ta eye wòkpɔa egbɔ be wowɔa wo nyuie.
Nɔ ŋgɔ yim kple ŋkuléle ɖe nu ŋu kple beléle na wo. Wò CNC spindle ada akpe na wò kple agbe didi wu kple dɔwɔwɔ nyuie wu.
Toɣliɖeɖewo ƒe clung alo ƒoƒo tso CNC spindle me nye aflaga dzĩ veviwo. Gbeɖiɖi siawo ɖee fia be nane si le spindle ƒe ƒuƒoƒoa me la me mekɔ o, egblẽ, alo le kpo dom nu. Ne wogblẽ esia ɖi la, esia ate ŋu ana ɖoɖoa nagbã kaba. Mina míadzro nusiwo gbɔ wòtso, dzesiwo, kple egbɔkpɔnuwo me.
Zi geɖe la, toɣliɖeɖe siawo fiaa asi nusiwo le eme siwo me mekɔ o alo esiwo wodona. Ne lãgbalẽgoloa le tɔtrɔm la, akpa siawo ƒoa wo nɔewo, si wɔnɛ be gbeɖiɖi sesẽ siwo me woƒoa nu le le ɣeyiɣi si me wole ƒoƒom la dona. Ame siwo wɔa nu geɖe wu la dometɔ aɖewoe nye:
l do ʋu ƒe alidziblanu alo couplings .
l loose gears alo nusiwo wotsɔ blaa nu .
l Keyways siwo gblẽ alo wole ʋuʋum .
l pulley siwo me gbagbã alo gbagbã le .
Nya la ate ŋu ado tso dɔwɔnu siwo wotsɔ léa nu ɖe te ƒe ɖoɖoa hã me . Ne lãgbalẽgoloa mete ŋu lé dɔwɔnua nyuie o la, ate ŋu aʋuʋu le eƒe tɔtrɔɣi. Ʋuʋu sia hea ƒoƒo ɖe ame nu ɣeaɖewoɣi, vevietɔ esi dzena le duƒuƒu sue aɖe me alo le duƒuƒu sesĩe me.
Zi geɖe la, gbeɖiɖi siwo le ƒuƒlu la va nɔa dzidzim ɖe edzi alo wosẽna ɖe edzi ne spindle ƒe duƒuƒu le dzidzim ɖe edzi. Woate ŋu ato vovo le agba ƒe nɔnɔmewo hã me. Alesi nàwɔ numekukue nye esi:
1. Ƒu du le spindle la me le duƒuƒu sue aɖe me.
Miɖo to ɣeyiɣi ƒe ƒoƒo siwo dzina ɖe edzi le duƒuƒu alo gbeɖiɖi ƒe sesẽme me.
2. Dzro dɔwɔnua me.
Kpɔ egbɔ be dɔwɔnua bɔbɔ nɔ anyi nyuie eye wotu ɖe teƒea. Dɔwɔnu si me mekɔ o ate ŋu aƒo gliawo ƒe gliwo.
3. Kpɔ alidziblanu ƒe tete kple nɔnɔme ɖa.
Alidziblanu si me mekɔ o alo esi vuvu ate ŋu aʋuʋu alo aƒu, si ana cluns siwo nɔa anyi zi ɖeka nava.
4. Di mɔ siwo wodona alo mɔ̃ siwo wotsɔna ƒoa ʋuƒoe.
Safui siwo le ʋuʋum kple aɖu siwo wogbãna la nana mɔ̃ɖaŋununya ƒoa wo enuenu.
Clunking menye nya sue aɖeke o. Ne èyi edzi le wò CNC-mɔ̃a zãm le nɔnɔme sia me la, afɔku le eme. Akpa siwo le eme ate ŋu agbã, awɔ nu ɖe ɖoɖo nu, alo axɔ wo. Esia wɔnɛ be ɣeyiɣi si woatsɔ awɔ dɔ le ame ŋu, si nye spindle ƒe nugbegblẽ, alo eƒe kpododonu blibo.
Aɖabaŋeŋe ƒu toɣliɖeɖewo dzi hã ate ŋu ahe dedienɔnɔ ƒe afɔkuwo vɛ. Dɔwɔnu siwo me mekɔ o alo akpa siwo gblẽ ate ŋu ado kpo dɔwɔwɔ le titina eye wòagblẽ nu le dɔwɔnu siwo ƒo xlã wo ŋu.
l Tsi lãgbalẽgoloa enumake ne èse clunking.
l Dzro dɔwɔnu ƒe ɖoɖoa me be eƒe asi le nu ŋu o alo be eƒe nuléle madze o hã.
l Kpɔ ʋua ƒe akpa siwo katã le ʋua me, siwo dometɔ aɖewoe nye alidziblanu, ʋuƒo siwo wotsɔna ƒoa ʋuae, kple esiwo wotsɔ blaa wo nɔewoe la ɖa. Ðe nusianu si ɖea wear fiana la teƒe.
l Kpɔ alesi keyways kple gear ƒe aɖuwo le la ɖa. Gbugbɔ ɖo ɖe ɖoɖo nu alo nàɖɔlii ne ehiã.
l Kpɔ mɔ̃a ƒe subɔsubɔgbalẽa me hena torques kple eƒe nɔnɔmewo ƒe sesẽ nyuie.
Ametakpɔnu nyuitɔ kekeakee nye beléle na wo ƒe ɖoɖo sesẽ aɖe. Wɔ ɖoɖo ɖe wò spindle ƒe mɔ̃ɖaŋununya ƒe akpawo me dzodzro edziedzi ŋu. Na alidziblanuawo nanɔ sesẽm eye dɔwɔnuwo nanɔ anyi nyuie. Ðe akpa siwo wodo la teƒe hafi woado kpo nu.
Se wò spindle la ɖa. Gbeɖiɖi suesuesuewo gɔ̃ hã ate ŋu anye nuxlɔ̃ame kaba. Kpɔ wo gbɔ enumake be nàƒo asa na nuwo ɖɔɖɔɖo gãwo.
Toɣliɖeɖewo ƒe ʋuʋu alo wo ƒoƒo le CNC spindle me menye nusi sɔ gbeɖe o. Zi geɖe la, wofia be akpa siwo le gbadzaa, siwo wodo, alo esiwo gblẽ la le mɔ̃wo ƒe kadodo hem vɛ. Tsi wò mɔ̃a, lé ŋku ɖe ɖoɖoa ŋu, eye nàdzra vodada ɖesiaɖe ɖo enumake.
Afɔɖeɖe kabakaba ate ŋu aɖe wò spindle la eye wòadidi wò mɔ̃a ƒe agbenɔƒe ɖe edzi. Mègana ƒoƒo sue aɖe nazu kpododonu gã aɖe o.
hatsotso | Gã | ƒe Numeɖeɖe |
---|---|---|
Kuxiwo gbɔ kpɔkpɔ ƒe mɔfiame si woɖe le afɔɖeɖe ɖesiaɖe me . | Afɔɖeɖe 1 – Dedienɔnɔ Gbãtɔ . | ɣesiaɣi la, do ŋusẽ ɖe edzi eye nàtu mɔ̃a hafi alé ŋku ɖe eŋu. |
Afɔɖeɖe 2 – Ðe toɣliɖeɖe tsoƒe ɖe vovo . | Zã wò sidzenuwo kple dɔwɔnuwo nàtsɔ aɖiɖi dzɔtsoƒea ɖe edzi. | |
Afɔɖeɖe 3 – Nukpɔkpɔ kple asi me dzodzro . | Di dzesiwo le ŋutilã me: do, tsi si le dodom, wobble, alo gbeɖuɖɔ. |
Hafi nànyrɔ wò CNC-mɔ̃a ƒe mɔ̃ɖaŋudɔwo me la, tsɔ dedienɔnɔ ɖo nɔƒe gbãtɔ. Ɣe sia ɣi:
· Tsi elektrikŋusẽnamɔ̃a na mɔ̃a.
· Lock out/tag out the system be nàxe mɔ na gɔmedzedze le vo me.
· Na lãgbalẽgoloa nafa hafi nàka asi akpa aɖeke ŋu.
Ametakpɔnu nye nusi wòle be woawɔ. Zã dedienɔnɔ ƒe ahuhɔ̃ewo, asigɛwo, kple nusese ƒe ametakpɔnu le afisi wòhiã le. Nuveviwɔame geɖe dzɔna le ŋkuléle ɖe wo ŋu kabakaba alo wo ŋudɔwɔwɔ le mɔ gbegblẽ nu me. Ne èxɔ miniti ʋɛ aɖewo kpee hena dedienɔnɔ ŋuti ɖoɖowo wɔwɔ la, ate ŋu aɖe wò tso nuveviwɔame sesẽwo me.
Na wòanye numame be nàŋlɔ nusi nèlé ŋku ɖe eŋu ɖi—de dzesii ne toɣliɖeɖea dzɔ (gɔmedzedze, le agbatsɔɣi, alo le eƒe nutsitsi me), alesi wòɖinae, kple ne etrɔna kabakaba. Nya sue siawo ate ŋu ana vovototo gã aɖe nanɔ kuxia didi me nyuie.
Fifia si woɖo wò dedie la, ɣeyiɣia de be nàde dzesi afisi toɣliɖeɖea tso. Ƒu mɔ̃a le asi alo jog mode me le rpm siwo le bɔbɔe me. Miɖo to nyuie be miakpɔe ɖa be toɣliɖeɖea le dodom tso spindle, motor, gearbox, alo dɔwɔnu ƒe nulénu la me hã.
Àte ŋu awɔ:
· Ƒu du le spindle la me dɔwɔnu aɖeke manɔmee be nàɖe gbeɖiɖi siwo do ƒome kple dɔwɔnuwo ɖa.
· Te RPMS vovovowo kpɔ eye nàɖo to tɔtrɔ siwo vaa edzi le eƒe tsɔtsɔme alo eƒe sesẽme me.
· Zã mɔ̃ɖaŋudɔwɔla ƒe nuƒomɔ̃ nàtsɔ alé ŋku ɖe afisi toɣliɖeɖea dzena le wu ŋu.
Afɔɖeɖe sia le vevie ŋutɔ. Nyatakakatsoƒea ƒe dzesidede vodadatɔe ate ŋu ana ɣeyiɣi kple ga si wogblẽ la naɖɔ akpa si mesɔ o ɖo. Zã wò ɣeyiɣi nàlé ŋku ɖe wò ɖikekewo ŋu ahaɖo kpe wo dzi.
Ne ènya ɖe dzɔtsoƒea ɖe aga ko la, ʋu mɔ̃a ƒe nutsyɔnu siwo sɔ la eye nàwɔ ŋkuléle ɖe nu ŋu nyuie. Di:
· ga lũlũ siwo te ɖe spindle ƒe xɔa ŋu.
· Ami alo ami si le dodom le bearing alo nutrenuwo ŋu.
· Bolt siwo le gbadzaa alo alidziblanu siwo wodo.
· Dɔwɔnuwo ƒe wobble alo runout.
Zã wò asiwo nàtsɔ atrɔ asi le lãgbalẽgoloa ŋu blewuu (ne wò mɔ̃a ɖe mɔ nɛ). Se le ɖokuiwò me be tsitretsitsi, wowó, alo nutunu ƒe seselelãmewo. Ne ènya mɔ̃a nyuie la, ànya enumake ne nane mese le ɖokuiwò me be yesɔ o.
Miɖe foto alo video si me nusianu si mebɔ o le—ekpena ɖe ame ŋu ne ehiã be miaƒo ka na kpekpeɖeŋu alo miagblɔ nusiwo ŋu miekpɔ nu le na mɔ̃ɖaŋudɔwɔla aɖe. Esia hã nye ɣeyiɣi si me woalé ŋku ɖe beléle na wo ƒe nuŋlɔɖiwo ŋu akpɔe ɖa be woɖɔli nane nyitsɔ laa alo trɔ asi le wo ŋu hã, si ate ŋu akpe ɖe nyaa ŋu.
Menye mɔ̃ɖaŋununyae nye spindle kuxiwo katã o. Elektrikŋusẽ ƒe nyawo hã ate ŋu ahe toɣliɖeɖe vɛ—vevietɔ ɣlidodo siwo ƒe gbeɖiɖi de dzi alo ɣlidodo. Ne wò spindle motor zã variable frequency drive (VFD) la, elektrikŋusẽ ƒe ʋuʋu ƒe kekeme ƒe tɔtrɔ ateŋu awɔ 'hadzidzi' toɣliɖeɖe ɣeaɖewoɣi. Gake ne gbeɖiɖi ma va le sesẽm ɖe edzi alo le sesẽm ɖe edzi la, enye nuxlɔ̃amedzesi.
Kpɔe ɖa be:
· RPM alo torque si mewɔ ɖeka o le agba te.
· Ŋusẽ ƒe ɖiɖi kpata.
· Dzoxɔxɔ si gbɔ eme le spindle motor la ŋu.
· Dzobibi ƒe ʋeʋẽ alo amadede ƒe tɔtrɔ le kaƒoƒo me.
Zã multimeter nàtsɔ ado voltages kple amperage kpɔ. Dzoxɔxɔ ƒe nɔnɔmetatawo ate ŋu akpe ɖe ame ŋu hã be woade dzesi teƒe siwo dzoxɔxɔ le le mɔ̃a alo mɔ̃a ƒe mɔ̃a dzi. Ne mènya nu tso dɔlélewo didi ƒe mɔnu siawo ŋu o la, anyo wu be nàbia dɔnyala aɖe.
Mègaŋlɔ be o: anyigba si mewɔ ɖeka o alo brɔs siwo wodona (le mɔ̃ siwo wotsɔ brɔs wɔe me) ate ŋu ahe toɣliɖeɖe kple nuwɔna bubu siwo womate ŋu agblɔ ɖi o vɛ.
Le mɔ̃a ƒe akpa dzi la, nyawo abe bearing gbegblẽwo, shafts siwo mesɔ o, nusiwo wotsɔ blaa nu, alo gear siwo wodo lae nye toɣliɖeɖe vevitɔwo. Àte ŋu ase kuxia gɔme hafi akpɔe—ʋuʋu, tɔtrɔ kpata, alo dzoxɔxɔ si dzi ɖe edzi nye dzesi siwo bɔ.
Aflaga dzĩ siwo bɔ dometɔ aɖewoe nye:
· Toɣliɖeɖewo tutu alo wo ƒoƒo le spindle ƒe ʋuʋu me.
· Ʋuʋudedi le Z-axis alo spindle ta me.
· ŋutilã me vuvu le collets, nulénuwo, alo motor mounts dzi.
Ne nɔnɔme siwo léa ŋku ɖe nɔnɔme ŋu le wò mɔ̃a ŋu la, ke lé ŋku ɖe ʋuʋudedi alo dzoxɔxɔ ƒe nuŋlɔɖiwo ŋu. Spikes le metrics mawo me nye mɔ̃ɖaŋununya ƒe kuxi ƒe dzesi siwo me kɔ.
Mɔ̃ɖaŋununya ƒe nyawo tena ɖe edzi vivivi, eyata wo léle kaba to ŋkuléle ɖe wo ŋu edziedzi me nye wò ametakpɔnu nyuitɔ kekeake.
Ne wò CNC spindle dze gbeɖiɖi gɔme la, wò towo ate ŋu afɔ kuxia—gake dɔwɔnu siwo wotsɔ dia nu la nana nuwo me kɔna abe kristalo ene. Dɔwɔnu bɔbɔetɔ kekeake siwo wɔa dɔ wu dometɔ ɖekae nye mɔ̃ɖaŋudɔwɔla ƒe nuƒomɔ̃. Dɔwɔnu sia doa ŋusẽ gbeɖiɖi siwo le ememe, si kpena ɖe ŋuwò nèkpɔa nenye be toɣliɖeɖea tso mɔ̃a, bearings, alo gearbox gbɔ.
Ne ètsɔ nuƒomɔ̃a da ɖe spindle-xɔa ƒe akpa vovovowo dzi la, àte ŋu aɖe ʋuʋudediwo kple ememeʋuʋu ɖe vovo. Ne gbeɖiɖia sesẽ wu le afisi bearing area le la, enye kpeɖodzi sẽŋu be nya la le afima.
Vibration analyzers yi ŋgɔ wu ema. Dɔwɔnu siawo dzidzea ʋuʋudediwo ƒe sesẽme kple zi gbɔ zi geɖe be woatsɔ ade dzesi akpa siwo mesɔ o, nusiwo mesɔ o, alo akpa siwo gblẽ. Egbegbe ʋuʋudedidzidzenuwo ate ŋu ade dzesi miniti ƒe masɔmasɔwo ɣeyiɣi didi aɖe hafi amegbetɔ ƒe to nava se.
Tsɔ dɔwɔnu siawo kpe ɖe gbeɖiɖi ƒe nuŋɔŋlɔ ƒe dɔwɔnu alo frequency analyzers ŋu le wò smartphone dzi, eye àte ŋu awɔ wò spindle ƒe gbeɖiɖi ƒe nɔnɔmetata le nukpɔkpɔ me. Woate ŋu aŋlɔ nyatakaka siawo ɖe ɣeyiɣi aɖe megbe hena beléle na wo le nyagblɔɖi me, si kpena ɖe ame ŋu be woagava do le etsɔme hafi woahe kpododonu vɛ o.
Dzoxɔxɔ fotoɖemɔ̃wo va zu dɔwɔnu si wotsɔna yia CNC spindle motors ƒe kuxiwo gbɔ kpɔkpɔ me. Wodea dzesi teƒe siwo dzoxɔxɔ si gbɔ eme si ate ŋu aɖe dzoxɔxɔ si gbɔ eme, mɔ̃a ƒe ƒoƒo, alo ʋuʋudedi le spindle shaft me. Infrared scan bɔbɔe aɖe ate ŋu ana nàkpɔ gaƒoƒo geɖe ƒe asi me dzodzro.
Nu siwo xɔ dzo akpa la aklẽ dzĩ alo ɣi si klẽna nyuie le dzoxɔxɔ ƒe ɖeɖefia dzi. Ne wò spindle bearing ɖe dzoxɔxɔ ƒe dzidziɖedzi gã aɖe fia ne wotsɔe sɔ kple dɔwɔwɔ ƒe nɔnɔme siwo sɔ la, enye dzesi si me kɔ be eƒe ememe ʋuʋu alo amisisi si mesɔ o.
Gbeɖiɖi ƒe nɔnɔmetatawo wɔwɔ ƒe kɔmpiuta dɔwɔɖoɖoa tsɔa dɔlélewo didi yia ŋgɔe. Dɔwɔnu siawo léa toɣliɖeɖe siwo le dɔ wɔm ƒe ɣeyiɣi ƒe didime ƒe ɣeyiɣi ƒe didime eye wodzroa wo me. Àteŋu atsɔ fifi nuxexlẽwo asɔ kple gɔmedzedze 'healthy' profile be nàkpɔ anomalies kaba.
Dzoxɔxɔ ƒe nɔnɔmetatawo tsɔtsɔ ƒo ƒui kple ʋuʋudedi kple gbeɖiɖi me dzodzro naa mɔnu sẽŋu aɖe si me akpa etɔ̃ le be nàtsɔ aɖo toɣliɖeɖetsoƒewo ɖe teƒeteƒewo pɛpɛpɛ. Esia ɖea vi ŋutɔ le nuto siwo me mɔ̃ geɖe le dɔ wɔm le le ɣeyiɣi ɖeka me, eye toɣliɖeɖe aɖe koŋ si le lãkusi me la ɖeɖe ɖe aga va zua kuxi geɖe wu.
Ne toɣliɖeɖe ƒe bearingwoe woabu fɔe—eye zi geɖe la, woawoe nye—la, wò afɔɖeɖe si kplɔe ɖoe nye be nàɖɔli wo alo agbugbɔ wo awɔ, le woƒe nɔnɔme kple woƒe asiɖoɖo wo dzi nu. Dze egɔme nàlé ŋku ɖe mɔ̃a ƒe mɔfiamegbalẽa ŋu hena mɔfiame le bearing ƒomevi siwo wozãna ŋu kple nenye be wotre wo nu, woʋu, alo wohiã amisisi ɣeaɖewoɣi.
Le bearing siwo wotre nu la, zi geɖe la, wo ɖɔliɖɔli koe nye wò tiatia. Gake woate ŋu ana bearing siwo le ʋuʋu ɖi ya nagava nɔ agbe ɣeaɖewoɣi kple ami si le nyonyome nyuitɔ kekeake me. Zã tu si me ami le pɛpɛpɛ eye nàkpɔ egbɔ be yemele wo ƒom fũ o, elabena ema ate ŋu ana tsitretsitsi kple dzoxɔxɔ nadzi ɖe edzi.
Bearings ɖɔliɖɔli nye dɔ sesẽ aɖe si me woɖea spindle motor la ɖa, eɖea xɔawo ɖa, eye womia bearing xoxoawo nyuie. Zã bearing puller ne ehiã eye nàtsɔ OEM-Specified ƒe akpawo aɖɔli ɣesiaɣi.
Ne wonya de eme ko la, tsɔ lãgbalẽgoloa le rpm si le bɔbɔe me be amia natsi eye nàkpɔ egbɔ be nusi wotsɔ ɖɔ li la yi nyuie. Mikplɔe ɖo ɣesiaɣi kple ʋuʋudedi kple gbeɖiɖi ƒe dodokpɔwo wɔwɔ be miaɖo kpe edzi be wokpɔ nyaa gbɔ.
Misalignment nye nu bubu si hea toɣliɖeɖe wɔnukuwo vɛ zi geɖe—eye dzɔgbenyuietɔe la, zi geɖe la, enyea nusi woate ŋu aɖɔ ɖo. Spindle shaft si mesɔ o ate ŋu ana ʋuʋudedi, dadasɔmakpɔmakpɔ, kple toɣliɖeɖe nado, vevietɔ le duƒuƒu sesĩe me. Dɔwɔnuwo abe dial indicators kple laser alignment kits kpena ɖe eŋu be spindle shaft la le titina bliboe.
Dze egɔme kple dɔwɔnua ɖeɖe ɖa kple spindle la zazã le rpm si le bɔbɔe me. Zã dial indicator nàtsɔ adzidze runout le teƒe vovovowo le shaft la dzi. Ne nuxexlẽawo sɔ gbɔ wu mɔ̃a wɔlawo ƒe mɔɖeɖe la, ahiã be nàgbugbɔ aɖoe ɖe ɖoɖo nu.
Ɣeaɖewoɣi la, ɖoɖo yeye wɔwɔ nɔa bɔbɔe abe alesi woɖea asi le spindle-toa ŋu eye wògbugbɔa wo ɖona ene. Le mɔ̃ siwo de ŋgɔ wu me la, ɖewohĩ ahiã be nàtrɔ asi le shim siwo sɔ ɖe ɖoɖo nu ŋu alo nàgbugbɔ aɖo kɔmpiutadziɖoɖowo ƒe ɖoɖowo gɔ̃ hã.
Ele vevie hã be nàlé ŋku ɖe dɔwɔnu, collet, kple Chuck ŋu. Dɔwɔnu siwo wodo alo ƒo ɖi la ate ŋu ahe vodada siwo wowɔ ɖe ɖoɖo nu vɛ. Dzadzɛnyenye kple ŋkuléle ɖe nu ŋu edziedzi kpena ɖe ame ŋu be wòanɔ pɛpɛpɛ—eye wòaɖe toɣliɖeɖe dzi akpɔtɔ.
Ne wogbugbɔ ɖo wo ɖe ɖoɖo nu vɔ la, gbugbɔ doe kpɔ ɣesiaɣi le Load te eye nàŋlɔ emetsonuwo ɖi. Spindle tracking si mewɔa tɔtrɔ o aɖe nuteɖeamedzi si mehiã o ɖa eye wòana nàgbugbɔ dɔwɔwɔ ma si me ɖoɖoezizi le, si me ɖoɖoezizi le la ana wò.
Mɔ̃ɖaŋudɔwɔla bibi siwo nya nu tso eŋu wu gɔ̃ hã nya ɣeyiɣi si me ɣeyiɣia de be woayɔ ame siwo nya nu tso eŋu nyuie. Togbɔ be àte ŋu akpɔ beléle na nu veviwo kple ɖɔɖɔɖo suesuesuewo gbɔ hã la, kuxi aɖewo—abe mɔ̃a ƒe dɔmawɔmawɔ nyuie le ememe, spindle cartridge ɖɔliɖɔli, alo elektrikŋusẽ ƒe dɔlélewo didi deŋgɔ ene—bia be woawɔ nu ɖe eŋutinunyalawo ŋu.
Dzesi gã ɖeka be èɖo wò seɖoƒee nye ne èto dodokpɔ veviawo katã me eye toɣliɖeɖea gakpɔtɔ li. Ne bearings ɖɔliɖɔli, dɔwɔnuwo dadasɔ, kple shafts ƒe sɔsɔ ɖe wo nɔewo ŋu mekpena ɖe ame ŋu o la, ate ŋu anye ememe kuxi si màte ŋu akpɔ o.
Dɔwɔnu siwo sɔ pɛpɛpɛ kple dɔlélewo didi ƒe ɖoɖo siwo mele fiase akpa gãtɔ si ko o la le dɔnyala bibiwo si. Vevietɔ wu la, wosea nu vovovo siwo le spindle ƒomevi vovovowo kple ɖoɖo vovovowo me la gɔme, si wɔnɛ be nègblẽa nu le dodokpɔ kple vodada siwo ate ŋu agblẽ la ŋu.
Mègakpɔ dɔnyala aɖe xɔxɔ abe gbɔdzɔgbɔdzɔ ene o. Enye gadede dɔwɔwɔ me, nuwɔwɔ pɛpɛpɛ, kple mɔ̃ ƒe agbenɔƒe didi.
Ele bɔbɔe be woagbe nu le spindle dzraɖoƒe ƒe dɔnyala bibi aɖe ƒe asi dzi. Gake hafi nàlé safui aɖe eye nàdze nuwo ɖeɖeɖa gɔme la, bu nusi lolo wu ŋu.
Spindle ƒe akpawo ŋudɔwɔwɔ nyuie alo wo dede wo me le mɔ gbegblẽ nu ate ŋu agblẽ nu geɖe wu—vevietɔ ne èda akpa aɖewo ɖe wo nɔewo ŋu alo nède nusiwo le eme wògbɔ eme la ŋu. Nusi ate ŋu axɔ dɔlar 500 be woaɖɔ ɖo fifia ate ŋu ava zu dɔ si ƒe home nye dɔlar 5,000 emegbe.
Dɔnyala bibiwo naa mɔɖegbalẽwo, eŋutinunyalawo ƒe dɔlélewo didi, kple dɔ siwo wowɔna pɛpɛpɛ. Fiase geɖe hã naa duƒuƒu ƒe dɔwo be woaɖe ɣeyiɣi si woatsɔ awɔ dɔe dzi akpɔtɔ. Gakpe ɖe eŋu la, subɔsubɔdɔ ŋutinya si woŋlɔ ɖi ƒe amesinɔnɔ nana asixɔxɔ si wogbugbɔ dzrana la doa ŋusẽe ne ètso nya me gbeɖeka be yeado wò CNC dɔwɔnuwo ɖe ŋgɔ.
Eyata hafi nàɖe asi le ga si woaxe ŋu la, bia ɖokuiwò be: 'Aleke gbegbee nye mɔ̃a ƒe ɣeyiɣi si wozãna le dɔwɔwɔ me ƒe asixɔxɔ le?' Le go geɖe me la, eŋutinunyala si wona hehee la tsɔtsɔ vɛ xea fe geɖe wu esi wòxɔna.
Mɔxexe ɖe toɣliɖeɖe siwo mebɔ o nu hafi woadze egɔme nye aɖaŋu si me nunya le wu alesi woawɔ nu ɖe wo ŋui. Amisisi kple dzadzɛnyenye edziedzi nye afɔɖeɖe bɔbɔetɔ kekeake siwo dzi nèŋea aɖaba ƒuna zi geɖe la dometɔ aɖewo be nàna wò spindle-mɔ̃a nanɔ dɔ wɔm abe yeye ene.
Spindle bearings—vevietɔ esiwo le ʋuʋu alo esiwo wotre seal na afã kple afã—biaa ami si nɔa anyi ɖaa be wòaɖe ʋuʋudedi kple vuvu dzi akpɔtɔ. Wɔ ɖe adzɔnuwɔƒea ƒe specs dzi le ami ƒomevi, agbɔsɔsɔ, kple dometsotsowo ŋu. Mègasusui o. Ami si mesɔ o zazã alo amisisi wòagbɔ eme ate ŋu agblẽ nu le ame ŋu abe alesi wòagblẽ nu le ame ŋu kura o ene.
Nusi le vevie nenema ke enye be woana spindle kple mɔ̃a ƒe akpawo nanɔ dzadzɛ. Ke, chips, kple fafanu ƒe nugbagbeviwo ate ŋu aɣla wo ɖokui ɖe xɔ kple dɔwɔnuwo léle me, si ana woaƒo ɖi, ʋuʋudedi, kple toɣliɖeɖe. Zã ya si woɖe tso eme si woɖe tso eme kple esiwo me tsi mele o siwo me tsi mele o nàtsɔ aɖe nusiwo ƒo ƒu ɖe teƒe veviwo la ɖa blewu.
Wò spindle la dzadzraɖo kple amisisi nyuie ate ŋu aɖi nusi tea ɖeɖi ame ŋu, gake eƒe asi bɔbɔ ŋutɔ wu mɔ̃ si wotɔ dzoe ɖɔliɖɔli alo ɣeyiɣi si woatsɔ awɔ dɔe. Bu eŋu be enye aɖututu—gbesiagbe numame bɔbɔewo xea mɔ na kuxi gã siwo ava le etsɔme.
Menye anyigbawo tutu ɖe anyi ko ŋue beléle na wo nye o. Ðoɖowɔwɔ ɖe nuwo ŋu le ɖoɖo nu nye wò ŋgɔgbe fli si dzi nàto akpɔ wo ɖokui ta tso gbagbãƒe siwo womele mɔ kpɔm na o me. Wɔ nuŋlɔɖigbalẽ alo dijitaal nuŋlɔɖi si ku ɖe ɣeyiɣi si me wowɔ nuwo me dzodzro, nusiwo wokpɔ, kple afɔɖeɖe siwo wowɔ ŋu.
Ele be dodokpɔ ɖesiaɖe nalɔ:
· Toɖoɖo gbeɖiɖi siwo mebɔ o le gɔmedzedze, dɔwɔwɔ, kple nutsitsi me.
· Spindle runout me léle kpɔ kple dial indicator.
· Dɔwɔnuwo ƒe nulénuwo kple collets me dzodzro hena awudodo alo gbagbãƒewo.
· Amisisi ƒe agbɔsɔsɔ me dzodzro kple ŋkuléle ɖe tsi si le dodom ŋu.
· Dzoxɔxɔ dzi kpɔkpɔ le dɔwɔwɔ me.
Ðo ɖoɖowɔɖi aɖe anyi—kwasiɖa sia kwasiɖa hena dodokpɔ veviwo wɔwɔ, ɣleti sia ɣleti hena dɔlélewo didi ƒe mɔnu siwo de to wu, kple ɣleti etɔ̃ ɖesiaɖe hena beléle na wo katã. Ne wò fiasea le dɔ wɔm ŋkeke 24/7 la, dzi zi gbɔ zi geɖe ɖe edzi le esia nu.
Azɔ hã, egbegbe CNC-mɔ̃ geɖe naa beléle si wotu ɖe woƒe kɔmpiutadziɖoɖowo me. Zãe. Ate ŋu aɖo ŋkuɖodzinyawo kple log machine gaƒoƒo ɖe wò be wòakpe ɖe ŋuwò nànɔ ŋgɔ na subɔsubɔ ƒe ɣeyiɣiwo.
Wò CNC fiasea ƒe nɔnɔme wɔa akpa gã aɖe le spindle motor health me. Tsi ƒe fafa fũ ate ŋu ana tsi naƒo ɖe spindle la ƒe xɔa me, si ana gbeɖuɖɔ eye wòaxɔ dzo le akpa siwo le eme dzi—vevietɔ bearings. Menye ɖeko esia hea toɣliɖeɖe vɛ ko o, ke enaa wò spindle ƒe agbenɔƒe nɔa kpuie ŋutɔ.
Ke kple nusiwo me nu suesuesuewo le, vevietɔ le atidzraƒewo alo ga si wotsɔna ƒoa gae me, ate ŋu age ɖe mɔ̃a ƒe xɔ me. Nusuekpɔmɔ̃ ƒe ke ƒe akpa siwo le nusuekpɔmɔ̃ me gɔ̃ hã ate ŋu atsaka kple ami atsɔ awɔ atike si wotsɔna ƒoa nui si ƒoa wò bearingwo kple nutrenuwo.
Dzoxɔxɔ ƒe ʋuʋu nye fɔɖila bubu. Le teƒe siwo fa miamiamia la, amia ƒoa ke eye medoa ami nyuie o. Le dzoxɔxɔ me la, dzoxɔxɔ ƒe kekeɖenudɔwɔwɔ ate ŋu akpɔ ŋusẽ ɖe shaft ƒe ɖoɖo dzi, eye ami ate ŋu agbã kabakaba wu alesi wokpɔ mɔe. Nɔnɔme eveawo siaa ate ŋu ahe spindle ƒe toɣliɖeɖe siwo womele mɔ kpɔm na o vɛ.
Be nàte ŋu awɔ avu kple esia la, bu ke nuƒolawo, yame ƒe nɔnɔme dzi kpɔkpɔ, kple yameʋuwo ƒe ʋuʋu ƒe ɖoɖowo dede wò dɔwɔƒea ŋu. Azɔ hã, dzra akpa aɖewo kple ami siwo woatsɔ awɔ amii ɖo ɖe teƒe siwo le dzadzɛ, siwo me ƒu, eye woli ke le dzoxɔxɔ me.
Afisi woda wò CNC mɔ̃a ɖo ate ŋu anɔ vevie abe alesi wòle vevie ene. Mɔ̃ siwo woda ɖe anyigba siwo mesɔ o dzi alo esiwo te ɖe mɔ̃ sesẽwo ŋu ate ŋu akpe fu le gbeɖiɖi kple ʋuʋudedi si womelɔ̃ o ta. Zi geɖe la, ʋuʋudedi siawo ɖua nu ɖe lãgbalẽgoloa me tẽ, si wɔnɛ be toɣliɖeɖe siwo metso lãgbalẽgoloa ŋutɔ gbɔ gɔ̃ hã o.
Be nàtsi tre ɖe esia ŋu la, kpɔ egbɔ be wowɔ wò mɔ̃a ŋudɔ le mɔ si sɔ nu to bubble level alo laser level si sɔ pɛpɛpɛ zazã me. Zã vibration isolation mounts alo dampers le CNC te nàtsɔ axɔ gotagome ʋuʋu.
Azɔ hã, ƒo asa na mɔ̃ siwo ŋu woate ŋu awɔ dɔ le la dada ɖe dɔwɔnu siwo hea anyigbaʋuʋu vɛ ŋu—abe lathes alo presses kpekpewo ene. Gbeɖiɖi kple ʋuʋudedi ate ŋu ato kɔkrit anyigba, si akpɔ ŋusẽ ɖe wò spindle ƒe dɔwɔwɔ dzi le ɣeyiɣi aɖe megbe.
Mɔ̃a ɖeɖe ɖe aga meɖea toɣliɖeɖe dzi kpɔtɔna ko o; Edoa ŋusẽ nuwɔwɔ pɛpɛpɛ eye wòkekea spindle ƒe agbenɔƒe ɖe enu. Enye ɖoɖowɔɖi ƒe asitɔtrɔ bɔbɔe aɖe si ate ŋu ana xexeame ƒe vovototo nanɔ eme.
Mina míagblɔe tẽe—mía dometɔ akpa gãtɔ mexlẽa mɔfiamegbalẽa o. Gake ne míeƒo nu tso CNC spindle motors ŋu la, asi ma nye sika dzadzɛ. Le eme la, àkpɔ specs tututu na spindle ƒe duƒuƒu, torque seɖoƒewo, amisisi ƒe dometsotsowo, kple akpa siwo woaɖɔli. Aɖabaŋeŋe ƒu edzi le abe aɖabaŋeŋe ƒu kesinɔnuwo ƒe anyigbatata dzi ene.
Mɔɖeɖe ɖe spindle ƒe kpɔɖeŋu ɖesiaɖe ŋu kple beléle na wo ƒe nudidiwo le etɔxɛ. Nusi wɔa dɔ na ame ate ŋu agblẽ nu le bubu ŋu. Le kpɔɖeŋu me, lãgbalẽgolo aɖewo hiã ami si wotsɔna ƒoa amii, eye bubuwo ya zãa ami siwo wobla ɖe agba me alo esiwo wotsɔna ƒua gbe ɖe wo ɖokui si gɔ̃ hã.
Mɔfiamegbalẽa dzi wɔwɔ kpɔa egbɔ be èle atike siwo sɔ zãm, le wò dɔwɔnuwo ɖom ɖe ɖoɖo nyui nu, eye nèle agba si sɔ la zãm ne èle akpa aɖewo gbugbɔ ɖom. Ekpena ɖe ŋuwò gɔ̃ hã be nàɖe vodada ƒe gbedasiwo kple dɔwɔwɔ ŋuti nuŋlɔɖiwo gɔme.
Ta axa vevi siwo dzi wodzraa nu ɖo la, tsɔ wo ƒo ɖe wo ŋu, eye nàtsɔ wo abla ɖe wò fiase ƒe gli ŋu. Aɖe ɣeyiɣi, nuteɖeamedzi, kple ga dzi akpɔtɔ le ɣeyiɣi didi aɖe megbe.
Spindles sesẽ, gake womenye amesiwo dzi womate ŋu aɖu o. Woƒe agba tsɔtsɔ fũ akpa alo woƒe RPM ƒe dzidzedzekpɔkpɔwo dzi ɖeɖe kpɔtɔ nye mɔnu si ŋu kakaɖedzi le si dzi woato akpe toɣliɖeɖe siwo mebɔ o, vuvu fũu akpa, kple esiwo ate ŋu ado kpo nu.
Mɔ̃ɖaŋudɔwɔla geɖe ƒoa woƒe mɔ̃wo nu wògbɔa woƒe seɖoƒe nu be woawɔ dɔwo kabakaba. Gake esia wɔwɔ ate ŋu ahe dadasɔmakpɔmakpɔ, dzoxɔxɔ si gbɔ eme, kple mɔ̃a ƒe nugbegblẽ si anɔ anyi ɖaa vɛ. RPM siwo sɔ gbɔ ɖe eme tea gbe ɖe bearings kple shaft la dzi, esime agba ƒe seɖoƒewo ate ŋu atro spindle la alo agblẽ nu le ʋua ƒe akpawo ŋu.
Zã wò CNC dziɖula ƒe kɔmpiutadziɖoɖoa nàtsɔ alé ŋku ɖe ɣeyiɣi ŋutɔŋutɔ ƒe spindle ƒe agba kple duƒuƒu ŋu. Ðo alarms alo thresholds ne ele asiwò. Susu aɖe tae seɖoƒe siawo le afima ɖo—be wò spindle nanɔ nɔnɔme nyuitɔ me.
Nɔ parameter siwo wokafu la me, eye nàɖe mɔnukpɔkpɔ si li be nàgase toɣliɖeɖe wɔnuku siwo doa vɔvɔ̃ na ame tso wò mɔ̃a me dzi akpɔtɔ ŋutɔ.
Zi geɖe la, egbegbe CNC-mɔ̃wo lɔa kɔmpiutadziɖoɖowo dzi kpɔkpɔ ƒe kɔmpiuta dɔwɔɖoɖowo ɖe eme alo doa alɔ wo. Kɔmpiutadziɖoɖo sia léa ŋku ɖe ɣeyiɣi ŋutɔŋutɔ me nyatakakawo abe spindle ƒe dzoxɔxɔ, ʋuʋudedi, RPM ƒe tɔtrɔ, kple agbatsɔtsɔ ene ŋu. Ate ŋu axlɔ̃ nu wò tso kuxiwo ŋu hafi woase wo alo woate ŋu akpɔ wo.
Dɔwɔnu siawo kua kpɔɖeŋuwo me le ɣeyiɣi aɖe megbe, eye wokpɔa masɔmasɔ siwo ŋu mɔ̃ɖaŋudɔwɔla siwo wona hehee gɔ̃ hã ate ŋu ato. Ne spindle la nɔa dzoxɔxɔm ɣesiaɣi wu alesi wònɔna ɖaa alo ʋuʋudedi ƒe ʋuʋudediwo le dɔ aɖewo wɔwɔ me la, ɖoɖoa dea dzesi eŋu hafi nu gblẽna ŋutɔŋutɔ.
Gadede kɔmpiuta dɔwɔɖoɖowo abe esia ene me ate ŋu axɔ asi vie, gake ga si wokpɔ tso eme la lolo ŋutɔ: ɣeyiɣi si woatsɔ awɔ dɔe dzi ɖeɖe kpɔtɔ, nusiwo medzɔna le wo ŋu o ƒe kpododonu ʋɛ aɖewo, kple dɔwɔwɔ ƒe dzidziɖedzi.
Menye aƒe siwo me nunya le koe Internet of Things (IoT) nye na o. Le nuwo wɔwɔ me la, IoT sensorwo ate ŋu atrɔ alesi nèwɔa spindle ƒe lãmesẽ ŋudɔe. Tsɔ dzoxɔxɔdzidzenuwo, accelerometers, alo current monitors kpe ɖe wò mɔ̃a ŋu tẽ. Esiawo naa nyatakaka dashboardwo, si naa live updates kple ɣeyiɣi didi ƒe nɔnɔmewo.
Sensor siawo kpena ɖe:
· Adzɔge ʋĩ ƒe ŋkuléle ɖe nu ŋu.
· Beléle na nu ƒe nuxlɔ̃ame siwo wogblɔ ɖi.
· Woaɖe alesi wòhiã be woalé ŋku ɖe nu ŋu dzi akpɔtɔ.
Ne èse nu gɔme le ɣeyiɣi ŋutɔŋutɔ me la, àte ŋu awɔ nu le ɣeyiɣi si me kuxi aɖe dze egɔme—enyo hafi wòatrɔ ava zu toɣliɖeɖe dziŋɔ ma alo aƒo toɣliɖeɖe.
Toɣliɖeɖe siwo mebɔ o le wò CNC spindle motor me la menyea nusiwo dzɔna le vome gbeɖe o—wodzea agbagba ɣesiaɣi be yewoagblɔ nya aɖe na wò. Eɖanye bearing si wotsɔna ƒoa nu, asike si mesɔ o, alo dɔwɔnu ƒoɖiwo ko o, gbeɖiɖi ɖesiaɖe gbɔe wòtso. Eye ne èŋe aɖaba ƒu edzia? Àte ŋu adze ŋgɔ kpododonu gã aɖe kple ɣeyiɣi si woatsɔ atɔ te wò dɔwɔwɔ.
Ne èse toɣliɖeɖe ƒomevi vovovoawo gɔme, srɔ̃ alesi woawɔ anya woe, eye nàtsɔ ɖokuiwò ana be yealé be na wò edziedzi ahaxɔ hehe la, àna wò mɔ̃a nanɔ dɔ wɔm nyuie wu, wòanɔ anyi eteƒe nadidi, eye wòazi ɖoɖoe.
Wò spindle nye wò CNC ƒe dzi. Wɔ nu ɖe eŋu abe ɖeka ene.
Zi geɖe la, nutunuawo fiaa asi bearing siwo vuvu alo esiwo me ƒu kplakplakpla, asike siwo mesɔ o, alo gbeɖuɖɔ siwo le xɔa me. Enye aflaga dzĩ na mɔ̃ɖaŋunya siwo hiã be woalé ŋku ɖe wo ŋu enumake.
Ɛ̃. Ne woŋe aɖaba ƒu toɣliɖeɖe siawo dzi la, ate ŋu agblẽ nu le ame ŋu vevie, siwo dometɔ aɖewoe nye mɔ̃a ƒe dzodzo, akpa siwo mesɔ ɖe ɖoɖo nu o, alo aŋea ƒe dɔmawɔmawɔ nyuie.
Wokafu kwasiɖa sia kwasiɖa ƒe odio me dzodzro, ɣleti sia ɣleti ƒe ŋkuléle ɖe nu ŋu, kple dɔlélewo didi ƒe mɔnu siwo me woɖea nu me le le ƒe etɔ̃ ɖesiaɖe me. Nuto siwo me wozãa nu geɖe le ate ŋu abia be woalé ŋku ɖe wo ŋu enuenu wu.
Menye ɣesiaɣie o. Gbeɖiɖi aɖewo siwo le ɖoɖo nu (abe gbeɖiɖi fafɛ siwo tso VFDS gbɔ ene) nye nusiwo sɔ. Gake zi geɖe la, toɣliɖeɖe siwo dzɔna kpata alo esiwo le gbegblẽm ɖe edzi la fiaa kuxi.
Vibration analyzers, dzoxɔxɔ fotoɖemɔ̃wo, stethoscopes, kple nɔnɔme dzi kpɔkpɔ ƒe kɔmpiuta dɔwɔɖoɖowo katã nye dɔwɔnu nyui siwo woatsɔ ade dzesi wo kaba.