Ibisanzwe CNC Spindle Ibibazo bya moteri nuburyo bwo kubisuzuma

Intangiriro

Mu mahugurwa ayo ari yo yose agezweho, Moteri ya CNC Spindle niyo mutima wibikorwa. Itanga Umuvuduko mwinshi hamwe n'umuvuduko mwinshi usabwa kugirango uhindure ibice byicyuma cyangwa ibiti mo ibice bikomeye. Ariko, kubera ko izunguruka ibihumbi na revolisiyo kumunota, irashobora guhangayika cyane. Ndetse ibice bikomeye byinganda amaherezo byerekana ibimenyetso byo kwambara. Urufunguzo rwo kubungabunga iduka ryunguka ni ugufata ibyo bibazo mbere yuko bihinduka kunanirwa gukabije.

Gupima moteri ya CNC Spindle ntabwo buri gihe bisaba impamyabumenyi ihanitse. Ibibazo byinshi biva mubice bike bisanzwe: ubushyuhe, kunyeganyega, cyangwa amashanyarazi.

Kunyeganyega bikabije n'urusaku: Ibimenyetso bya mbere byo kuburira

Kunyeganyega nikimenyetso gikunze kugaragara cya moteri ya CNC Spindle. Mubisanzwe bitangira nkumuvuduko muke hum hanyuma bigahinduka induru ndende cyane cyangwa gusya bikabije. Niba wirengagije, kunyeganyega bizimura igikoresho cyawe cyo gukata, bikavamo ubuso bubi burangiye hamwe no gusya kwanyuma. Mubikorwa byihuta byihuta, niyo ntoya yuburinganire ihinduka imbaraga zikomeye zishobora gusenya ibice byimbere mumasaha.

Kumenya Kunanirwa Kunanirwa nu Kuringaniza Ibikoresho

Intambwe yambere nukumenya niba urusaku ruva imbere muri moteri cyangwa ruva mubikoresho.

• Ikizamini cya No-Load: Kuraho igikoresho gifata hamwe na collet. Koresha moteri ya CNC Spindle kumuvuduko utandukanye. Niba urusaku rukomeje, ikibazo gishobora kuba imbere, nka ceramic yashaje cyangwa ibyuma.

• Kugenzura Ikimenyetso Kugenzura: Koresha ibipimo byerekana ikizamini kugirango upime 'kwiruka ' kuri taper ya shaft. Kuri spindle ya Precision, ibi bigomba kuba munsi ya $ 0.005mm $. Niba igiti ubwacyo kinyeganyega, imbere imbere yatakaje mbere yumutwaro cyangwa byangiritse.

• Umva Harmonics: Rimwe na rimwe moteri iraceceka kuri 6.000 RPM ariko ikavuza induru kuri 12.000 RPM. Ibi bikunze kwerekana ikibazo cya resonance cyangwa igiti gito cyunamye cyerekana gusa 'amabara yukuri ' munsi yingufu za centrifugal.

Gusesengura Ubuso Burangiza Inenge

Ibice byawe birangiye bikunze kuvuga amateka yubuzima bwa moteri.

1. Ibimenyetso byo kuganira: Umuhengeri utuje kuruhande rwo gukata mubisanzwe bisobanura gukinisha imirasire. Uruzitiro ruri mu mubiri 'gukubita ' kurwanya ibikoresho.

2. Kunyeganyega: Niba hepfo yumufuka utaringaniye, byerekana gukina. CNC Spindle Motor shaft iragenda hejuru no hepfo, ikaba isanzwe mubice bya kera bya Torque ishaje aho amasoko y'imbere yagabanutse.

3. Gutwika: Ijwi ryijimye 'gukubita ' mugihe cyo gukata byerekana ko ibyuma bitagishoboye gufata uruzitiro rukomeye munsi yumutwaro, bigatuma igikoresho kinyerera aho gukata.

Ibibazo byo gucunga ubushyuhe: Ubushyuhe bukabije no gukonjesha

Ubushyuhe nubwicanyi bucece bwa moteri yamashanyarazi. A Moteri ya CNC itanga ubushyamirane bukabije mubitereko byayo n'ubushyuhe mu muringa wacyo. Kugirango ubeho, ugomba gusohora ubu bushyuhe neza. Niba inzu yawe ya moteri ishyushye cyane ku buryo udashobora gukoraho, cyangwa niba VFD ikomeje gukandagira ku makosa 'Kurenga-Temp ', ufite ikibazo cyo gukonja. Uburyo wasuzuma ibi biterwa nuko ufite sisitemu ikonje cyangwa amazi akonje.

Gukemura Ikibazo Umuyaga Ukonje Spindle Guhagarika

Moteri ikonjesha ikirere yishingikiriza kumufana kugirango asunike umwuka hejuru yimbere cyangwa hanze.

• Kugenzura Abafana: Byinshi byihuta byumuyaga bifite umuyaga bifatanye neza na shitingi. Niba ubonye umukungugu cyangwa imbaho ​​zipakiye mubifata, moteri irahumeka neza 'irahumeka. ' Koresha umwuka ucometse kugirango usibe inzira.

• Imbaraga zabafana bigenga: Bimwe murwego rwohejuru rwinganda zikoresha amashanyarazi atandukanye hejuru. Reba niba uyu mufana azunguruka. Niba binaniwe, moteri izashyuha nubwo iba idakora gusa.

• Ibidukikije: Niba iduka ryawe riri hejuru ya $ 35 ^ umuzenguruko C $, igice gikonjesha ikirere kizarwana. Dukunze kubona abakoresha bibagirwa ko gukonjesha ikirere ari byiza gusa nkubushyuhe bwibidukikije.

Gusuzuma Amazi akonje Ibibazo bitemba

Amazi akonje ya spindle aratuje cyane ariko biragoye.

1. Kugenzura igipimo cya Flow: Ikibazo gikunze kugaragara ni shitingi ya kink cyangwa radiator ifunze. Hagarika umurongo ugaruka kandi urebe ko amazi atemba cyane mu ndobo.

2. Ifunga ry'ikirere: Niba uherutse guhindura ibicurane, icyuka cyo mu kirere gishobora kugwa mu ikoti rikonjesha moteri. Iyi bubble ikora nka insulator, itera moteri ya CNC Spindle gushyuha mugihe radiator ikomeza gukonja.

3. Igipimo cy'imbere Kwubaka: Niba ukoresheje amazi ya robine aho gukoresha amazi yatoboye, ububiko bwa calcium amaherezo buzitwikira imiyoboro y'imbere. Ibi bigabanya ubushyuhe bwo kohereza ibikoresho bya Precision yawe. Urashobora kubisuzuma ukareba niba amazi yinjiye akonje mugihe amazi asohoka nayo akonje, ariko moteri ikomeza kubira.

Amakosa y'amashanyarazi n'amakosa y'itumanaho rya VFD

Rimwe na rimwe, moteri ya CNC Spindle iba imeze neza mumubiri, ariko ibimenyetso byamashanyarazi ni 'urusaku ' cyangwa 'byacitse. ' Variable Frequency Drive (VFD) nubwonko bubwira moteri uburyo bwihuta. Iyo ibintu bitagenze neza, VFD mubisanzwe yerekana kode yamakosa. Gusobanukirwa nogusobanura aya ma code no kugerageza moteri yimbere ya moteri ningirakamaro kumashini wese.

Kwipimisha Icyiciro Guhoraho no Kurwanya

Imbere ya moteri harimo ibice bitatu byumuringa (Icyiciro U, V, na W). Bagomba gushyira mu gaciro.

• Ikizamini cya Multimeter: Shyira metero yawe kuri Ohms ($ Omega $). Gupima guhangana hagati ya pin 1-2, 2-3, na 1-3. Indangagaciro zigomba kuba zisa (urugero, $ 1.5 Omega $ buri umwe). Niba umwe umwe yerekana $ 5.0 Omega $ undi akerekana $ 1.2 Omega $, moteri ifite 'igice gito ' kandi mubyukuri ni impapuro.

• Ikabutura yo hasi: Reba buri pin hejuru yicyuma cya moteri. Kurwanya bigomba kuba bitagira akagero (OL). Niba ubona ikintu icyo ari cyo cyose gisomwe, insulasiyo yarashonze, kandi imbaraga ziva kumurongo - iki nikibazo gikomeye cyumutekano.

• Ubunyangamugayo bwa Connector: Spindles nyinshi za ATC na MTC zikoresha ibyuma-byindege. Ipine irashobora gusubizwa inyuma cyangwa ikononwa na coolant. A 'irekuye ' pin akenshi itera 'Gutakaza Icyiciro ' kuri VFD.

Gusobanura Kode ya VFD

VFD nigikoresho cyawe cyiza cyo gusuzuma niba uzi kugisoma.

1. Kurenza-Ibiriho (OC): Ibi mubisanzwe bisobanura guhuza imashini. Moteri iragerageza kuzunguruka, ariko ikintu kirayifata inyuma, bigatuma ikurura imbaraga nyinshi. Irashobora kandi kwerekana uruziga rugufi muri kabili.

2. Munsi ya Voltage (UV): Amaduka yawe yamashanyarazi aragabanuka. Ibi bikunze kubaho mugihe indi mashini iremereye (nkumukungugu wumukungugu) itangiye icyarimwe na moteri yawe ya CNC Spindle.

3. Kurenza-Umutwaro (OL): Urimo gusunika moteri cyane. Reba igipimo cyibiryo byawe hamwe nubujyakuzimu bwagabanijwe. Niba moteri irimo 'igabanuka ' mubikoresho, VFD izayifunga kugirango irinde umuyaga.

Gutakaza Torque no Kudahuza Umuvuduko

Moteri yawe itinda mugihe igikoresho gikora ku giti? Birasa nkaho ari 'guharanira ' kubungabunga RPM? Gutakaza ubushobozi bwa Torque nini nikibazo kibabaza akenshi wumva ari 'umuzimu ' mumashini. Irashobora guterwa nibipimo bya VFD bitari byo cyangwa gusaza imbere ya magneti / kuzunguruka.

Gupima Ibibazo Byanyuma-Ibibazo bya Torque

Abakoresha benshi bagura umuvuduko mwinshi ariko hanyuma ugerageze gukora bito binini kuri 2000 RPM.

• Igenamiterere rya V / F: Niba VFD yawe idateguwe hamwe nukuri 'Umuvuduko kuri Frequency ' umurongo, moteri ntizagira 'imitsi ' kumuvuduko muke. Reba igitabo cyawe kugirango umenye 'Base Frequency ' na 'Max Voltage ' bihuye nicyapa kuri moteri yawe ya CNC Spindle.

• Indishyi Zinyerera: VFD igezweho ifite uburyo bwiswe indishyi. Niba ibi bizimye, moteri izatinda munsi yumutwaro. Kubifungura bifasha disiki 'gushiramo ' imbaraga nyinshi mugihe yumva irwanya.

• Gukurura Drag: Niba ibyuma byawe binaniwe, bitera imbaraga zo kurwanya umubiri. Iyi 'umutwaro wa parasitike ' urya urumuri rugomba kujya mubikoresho byawe byo guca.

Imihindagurikire yihuta no guhiga

Niba RPM yerekana kuri VFD yawe isimbuka hejuru, byitwa 'guhiga. '

1. EMI (Interineti ya Electromagnetic): Niba insinga zawe za moteri zidakingiwe, urusaku rwamashanyarazi ruva muri moteri ya CNC Spindle rushobora 'kwanduza ' ibimenyetso byo kugenzura. Ibi bituma VFD yibwira ko umuvuduko atari wo, bigatuma uhora uhinduka.

2. Kunanirwa kwa Encoder: Mugihe cyo hejuru-ATC izunguruka hamwe no gufunga-kugenzura, encoder ikurikirana neza neza na shaft. Niba disiki ya encoder yanduye cyangwa irekuye, sisitemu itakaza 'Precision ' kandi umuvuduko uba mubi.

3. Brushes Yambaye (DC Spindles): Mugihe ibyinshi bigezweho ari AC idafite amashanyarazi, imashini zimwe na zimwe zishaje ntoya zikoresha moteri ya DC. Niba ibishishwa byaka cyangwa byambarwa, umuvuduko uzaba udahuye cyane.

Guhindura ibikoresho no gutsindwa kunanirwa (ATC na MTC)

Uburyo igikoresho gifashwe ahantu ni agace gakomeye ko gusuzuma. Niba igikoresho kirekuye, ubona kunyeganyega. Niba ikomanze, ubona igihe cyo hasi. Gusuzuma impinduka zintoki (MTC) biroroshye, ariko moteri ihinduka (ATC) moteri irimo pneumatics, sensor, nisoko.

Gukemura ibibazo MTC Ikusanyamakuru

Igitabo Cyifashishijwe Guhindura spindle yishingikiriza kuri kole hamwe nimbuto.

• Gufata Amashanyarazi: Niba igikoresho kitazasohoka, icyegeranyo kirashoboka 'cyakonje ' kuri taper. Ibi bibaho iyo usize igikoresho muri spindle ijoro ryose cyangwa niba ukabije cyane ibinyomoro. Ntuzigere ukoresha inyundo; koresha collet ikwiye kandi urebe niba imyanda.

• Kwiyegereza kuri Taper: Niba imbere yumutwe usa 'ushushanyije, ' bivuze ko collet yazengurukaga imbere yumutwe. Ibi byangiza Precision ya moteri kandi mubisanzwe bisaba gusubiramo umwuga wa taper.

• Imitwe yanduye: Buri gihe usukure insina. Ndetse n'akantu gato k'urusenda rushobora kubuza ibinyomoro gukoresha imbaraga zifatika kubikoresho.

Indwara ya Pneumatike na Sensor

ATC spindle ikoresha umuvuduko wumwuka kugirango irekure igikoresho nisoko iremereye kugirango uyifate.

1. Drawbar Stroke: Niba igikoresho kitazarekura, umuvuduko wawe wumwuka urashobora kuba muke cyane. Ibice byinshi bya ATC bisaba byibuze $ 6-8 $ bar ($ 90-120 $ PSI). Reba niba imyanda yatembye.

2. Sensor Misalignment: Moteri ya ATC ifite sensor ntoya (guhinduranya hafi) ibwira umugenzuzi wa CNC niba igikoresho ari 'Muri, ' 'Hanze, ' cyangwa 'Ubusa.

3. Gutakaza Imbaraga Zitakaza: Mugihe cyimyaka myinshi yo gukoresha, imbere 'Belleville ' yoza (amasoko) irashobora gucika. Igikoresho gishobora kugaragara neza, ariko munsi yumuriro muremure, kizakura muri spindle. Urashobora kubisuzuma ukareba ibimenyetso bya 'fretting ' kumurongo wibikoresho shank.

Icyitonderwa no kwiruka: Gushaka 'Ikiboneka ' Amakosa

Rimwe na rimwe CNC Spindle Motor yumvikana neza kandi ikora neza, ariko ibice byawe nubunini buke. Cyangwa birashoboka ko urimo gufata $ 1mm $ urusyo rwanyuma buri minota icumi. Aya ni amakosa yuzuye. Biragoye kubona n'amaso gusa ariko biroroshye kubibona hamwe nintambwe nziza yo gusuzuma.

Gupima Radial na Axial Gukina

Icyerekezo cyiza kigomba kumva nkigitare gikomeye.

• Ikizamini cyo Gukinisha Imirasire: Shiraho icyerekezo cyo guhamagara ku buriri bwa mashini hanyuma ukore ku mutwe kugeza kuri shitingi. Gerageza gusunika igiti uruhande rumwe ukoresheje ukuboko kwawe. Ugomba kubona hafi ya zeru (munsi ya $ 0.01mm $). Niba yimutse cyane, imyanya yo gufata mumazu irashaje.

• Ikizamini cyo gukina Axial: Shyira hejuru hanyuma ukure hasi kuri shaft. Ikintu icyo ari cyo cyose 'guhuza ' cyangwa kugenda kugaragara ku kimenyetso bivuze ko sisitemu yo kubanziriza imitwaro yananiwe. Ibi bizatera Z-axis ubujyakuzimu budahuye.

• Ubunyangamugayo bwa Taper: Koresha 'Ubururu bwa Engineer ' cyangwa ikimenyetso cyo gutwikira igikoresho. Shyiramo kandi uzunguruke mu ntoki. Kuraho kandi urebe uburyo bwo kwambara. Niba ibara ryakuweho hejuru cyangwa hepfo, taper yawe ntikiri ukuri.

Kugenzura Kuzamuka no gukomera

Ni moteri, cyangwa ni imashini?

1. Amakosa yo gukandagira: Niba spindle yawe idahwanye neza kumeza, izagabanya 'intambwe ' mubikoresho byawe. Ntabwo arikibazo cya moteri, ahubwo nikibazo cyo kuzamuka. Suzuma ibi ukoresheje 'igikoresho cyo gukandagira ' cyangwa inkoni nini yunamye ifite icyerekezo kumpera.

2. Spindle Mount Torque: Reba kuri bolts ifata moteri kuri Z-axis. Niba zidakabije, Moteri ya CNC Spindle izahinda umushyitsi mugihe cyo gukata cyane, bigana kunanirwa kwifata.

3. Cable Drag: Menya neza ko insinga ninsinga zikonjesha bidakurura moteri kurangiza urugendo. Iyi mpagarara irashobora rwose gukurura urumuri rworoheje ruva mugihe cyo gukata.

Umwanzuro

Gupima moteri yawe ya CNC Spindle byose ni ukwitondera utuntu duto. Byinshi mubisanwa byingenzi byashoboraga kwirindwa mugihe uwabikoze abonye ubwiyongere bukabije bwubushyuhe cyangwa shyashya 'gutontoma ' mubitereko. Mugenzura ibicuruzwa, kugenzura kode ya VFD yawe, no kwemeza ko sisitemu yo gukonjesha isobanutse, urashobora kongera ubuzima bwibikoresho byawe imyaka. Wibuke ko igikoresho cya Precision gisaba ibidukikije bisukuye kandi bisanzwe 'kugenzura ubuzima. '

Niba kwisuzumisha byerekana ko ibyuma byimbere byashize cyangwa guhinduranya bigufi, birashobora kuba igihe cyo kwiyubaka cyangwa kubisimbuza. Ntugashyire mu kaga imashini yawe cyangwa umutekano wawe ukoresheje spindle yangiritse. Komeza ibikoresho byawe bikarishye, imirongo yawe ikonje isobanutse, kandi ugutwi kwawe gufungura ayo mahinduka yoroheje mumajwi.

Ibibazo

1.Ni ubuhe bushyuhe 'bushyushye cyane ' kuri moteri ya spindle?

Kubintu byinshi byinganda, amazu afite agomba kuguma munsi ya $ 60 ^ kuzenguruka C $ ($ 140 ^ kuzenguruka F $). Niba udashobora gufata ukuboko kumubiri wa moteri mumasegonda arenze make, birashoboka cyane. Ibice bikonjesha amazi bigomba kuba bikonje cyane kuruta ibyo bikonje.

2. Nshobora gusimbuza ibyuma muri moteri yanjye ya CNC Spindle ubwanjye?

Nubwo bishoboka, biragoye cyane. Byinshi Byihuta Byihuta bikoresha 'bihuye ' bihuye neza-bisaba ibintu byihariye 'mbere yo kwikorera ' hamwe nibidukikije bisukuye kugirango ushyire. Kubikora nabi bizatera ibyuma bishya kunanirwa mumasaha.

3. Kuki VFD yanjye yerekana 'Ikosa Rikomeye ' iyo imvura iguye?

Ubushuhe bwinshi cyangwa amazi yamenetse arashobora gutuma ubushuhe bwinjira mumashanyarazi ya moteri. Ubuhehere butanga ikiraro hagati yamashanyarazi nubutaka, bigatera umutekano wa VFD. Kuma abahuza hanyuma ubifungishe amavuta ya dielectric.

4. Nabwirwa n'iki ko spindle yanjye ikeneye kuringanizwa?

Niba imashini ihindagurika nabi kuri RPM yo hejuru ariko ikagenda neza kuri RPM yo hasi, kuringaniza nikibazo. Ibi bikunze kubaho nyuma ya 'guhanuka ' aho igikoresho cyakubise kumurimo cyangwa kumeza kumuvuduko mwinshi. Uzakenera serivisi yumwuga kugirango uhuze rotor y'imbere.

5.Ni ubuhe bukonje nkwiye gukoresha muri moteri yanjye ikonje ?

Buri gihe ukoreshe amazi yatoboye avanze nubwiza buhanitse bwo kwangirika cyangwa amazi yihariye ya PC-gukonjesha. Ntuzigere ukoresha ibinyabiziga birwanya anti-freeze keretse niba byapimwe cyane kubintu byihuta bya aluminium / umuringa, kuko birashobora kuba 'umubyimba ' kuri pompe nto zikoreshwa muri sisitemu ya CNC.

Kuri Zhonghuajiang Spindle , twumva ko gutsinda kwawe guterwa nubwizerwe bwibikoresho byawe. Dufite ubuhanga bwo gutanga ibisubizo bihanitse bya CNC Spindle Motor ibisubizo, uhereye kumashanyarazi akonje ya Air Cooled kubakora ibiti kugeza kuri sisitemu ikonje ya ATC ya sisitemu yo kubyara inganda nyinshi. Ibicuruzwa byacu byateguwe hamwe na Precision hamwe na Torque ndende mubitekerezo kugirango iduka ryawe rigume neza.

Ku nkunga ya tekiniki, ibice bisimburwa, cyangwa kugirango tumenye urwego rwuzuye rwa spindles, udusure kuri: https://www.zhonghuajiangspindle.com/