Zvakajairika 9 Zvinetso zveCNC Spindle Motors iwe unofanirwa kuziva

I. Sumo

Chii chinonzi cnc spindle motors?

Cnc spindle motors ndiwo moyo we chero cnc muchina. Izvi zvikamu zvine basa rekutenderera chishandiso chekucheka, kuita kuti mitezo chaiyo yemidziyo yakasiyana-siyana sehuni, simbi, mapurasitiki, uye makomendi. Mota yeSpindle inopa torque uye kumhanya kunodiwa kuti upedze huwandu hwakawanda hwemabasa, kubva kune yakaomarara kunyora kune zvinorema-basa. Funga nezvazvo seinjini yemotokari - pasina iyo, hapana chinofamba, uye chaicho hachigoneke.

Chii chinoita kuti motorsle motors inokosha kugona kwavo kuchengetedza kumhanya uye torque pasi pemutoro. Kusiyana nenguva nguva nenguva, CNC Spindle Motors yakagadzirirwa kubata yakakwira rpms (kumukira paminiti) uye kuenderera mberi kushanda kwenguva yakareba. Uku kujaira uye kunyatsojeka ndizvo izvo zvakavamisa munyika yekomputa nhamba yekudzora mese.

Mhando dzeSpindle Motors: Mhepo-yakatonhorera vs.-yakatonhorera mvura

Spindle Motors anouya mumhando mbiri dzekutanga dzakavakirwa munzira yavo inotonhorera: mweya wakatonhorera uye nemvura-yakatonhorera. Rudzi rwese rwega rwune zvaro zvaro nezvakanakira uye kutengeserana-offs, uye kusarudza iyo yakakodzera inogona kukanganisa zvakanyanya kuita kwako kwemuchina uye chirongwa chekugadzirisa.

Mhepo-yakatonhorera spindle motors

Mota-yakatonhorera motorsle motors dzinovimba neveri kana yekunze yemhepo yekunyadzisa kupisa kunogadzirwa panguva yekushanda. Iyi ndiyo inonyanya kujairika mhando inoshandiswa mune hobby cnc michina uye chiedza-basa mashandiro emuchina. Imwe yezvakanakisa zvakanakira motokari-dzinotonhorera motors ndeyekunyora kwavo. Ivo havadi hurongwa hwakaparadzana hwekutonhora, hunoita kuti kuisirwa uye kugadzirisa zviri nyore.

Mvura-yakadonhedzwa spindle motors

Mvura-yakatsemuka motorsle motors, kune rumwe rutivi, shandisa iyo yakavharwa-yemvura yemvura kutenderera system yekugadzirisa kupisa. Ivo vanozivikanwa nekunyarara kwavo kushanda uye kwakakwirira kutonhora kwekubudirira. Aya motors akakodzera kune anorema-basa kana kuenderera mberi mashandiro, apo kupisa manejimendi anova akakosha.

Nekuti mvura ine yakakwira kupisa simba pane mweya, inogona kutora uye kutakura kupisa kwakawanda kupisa. Izvi zvinoita kuti mvura yadhindwa yemvura yakakodzera kushandiswa kwekushandiswa kwehunyanzvi

Nei ichitambanudza runyorwa nyaya

Nhau dzekupfira dzinogona kuunza yako yese cnc kushanda kune inovamba. Kana iyo spindle isiri kushanda nemazvo, unogona kutarisira kusarudzika kwemhando yemhando, kuwedzera mitengo, uye kunyangwe yakazara kukundikana kwemuchina. Kufunga kuti iyo spindle ine mutoro wekutyaira chishandiso chekucheka, chero matambudziko nazvo zvichakanganisa zvakananga zvakananga, kumhanya, uye kunaka kwemakwikwi ako.

Fungidzira uchiedza kutema kuburikidza nealuminium ine spindle iyo iri kudedera, ichimhanya inopisa, kana kusvetuka rpms. Kwete chete iyo nzvimbo yekupedza chete inotambura, asi kushandisa kwako kungatyora, kukudyira nguva nemari. Zvakatoipa Zvakanyanya, zvisina kufanira nyaya dzinoshamisa dzinogona kutungamira pakugadziriswa kana kutadza kukuvadza muchina weCNC pachako pachako.

Kubva pakufunga kwekushanda, zvinetso zvekusimbisa zvinotungamira kune isina kurongwa nguva. Urwu ndirwo hope dzehusiku hwekugadzirwa kwezvivakwa zvinomhanya pane zvakasarudzika zviyero. Kukundikana kamwe chete kwekutadza kunogona kukanda nguva dzekupedzisira, kukanganisa kwehukama hwevatengi, uye kukonzera kurasikirwa kwemari.

Pamusoro pezvo, pane kunetsekana kwekuchengetedza. Iyo isina mhaka inokanganisa inogona kunyanyisa, inotungamira kune njodzi dzemoto, kunyanya muguruva-dzakatemerwa nzvimbo kunge mashopu ekugadzira matanda. Kamwe kamwe Spindle Bizerures inogona zvakare kukonzera basa rekushandura kana kurega kusununguka, zvinogona kukuvadza anoshanda.

Ndosaka zvichitsoropodza kuziva uye kugadzirisa nyaya dzekusvinira sekutanga sezvinobvira. Kugadziriswa kwemaitiro, kuongorora kwechokwadi, uye nekukasira kuchenjera kune zviratidzo zvekunyevera hazvisi kutaurirana kana iwe uchida CNC muchina wako kuti uite zvakachengeteka uye zvakachengeteka.

Ii. Common Cnc Spindle Motor Matambudziko

Dambudziko	Zvinokonzera	Mhinduro
1. Kuwedzeredza	- Murombo Ventilation (Mhepo-Yakapora)   - yakavharwa inotonhorera nzira   - Kuenderera mberi kwakanyanya-kumhanya kushandiswa	- Suka filters / inotonhorera system   -Ramba uchigara uchimhanya   - Monitor tembiricha
2. Kunyanya kuvhurwa	- Zvishandiso zvisingaenzaniswi  - kupfekwa kana kukanganisa kwakashata   - Shaft Missalignment	- Shandisa zvishandiso zvine mwero   - kutsiva fani   -Ro-kuenderana neye zvishandiso zvekushandisa
3. Unono kujairika ruzha	- Worn Bearings   - zvikamu zvakasununguka   - Kupfeka kwemukati	- ongorora spindle play   - kutsiva fani   - Simbisa uye Lubricate zvikamu
4. Spindle isiri kutendeuka	- Faulty Vfd kana Simba Kuwanikwa  - Yakakuvadzwa Mota Windings   - Wiresi	- tarisa wiring uye simba   - ongorora vfd makodhi   - Ekuedza Coils ne Multimeter
5. Kukuvara	- kupisa kuvaka  - ruzha (kurira / kugeda)   -Kurangarira Kurasikirwa	- kutsiva zviga zvinokurumidza   - shandisa chaiyo lubricants   - Seal mota kubva kuguruva / inotonhorera
6. Isiriyo Inverter Zvirongwa	- isina kugadzikana rpm  - Kukanganisa kweVFD   - Kukundikana Kwekutanga	- mechi marongero ekusimbisa pepa   - Tevera zvinyorwa   - bvunza mutengesi kana usina chokwadi
7. Zvekare Bolts / Misangano	- Vibrations  - zvisina kujairika zvishandiso  - Gantry / Kukuvara Kwebasa	- shandisa torque wrench   - Tarisa alsignment vhiki nevhiki   - Zvichengetedzeka
8. Belt Slackening	- pfeka nekufamba kwenguva   - kushushikana zvisina kunaka   - Temp Shanduko	- Tarisa tension bi-vhiki   - shandisa maGauges   -Kutsiva mabhanhire akapfeka
9. Misangano yemagetsi ipfupi	- Kamwe kamwe shutdowns   - Kunopisa Kunhuwa   - Akabikwa Akabikwa	- Tsiva waya dzakakuvadzwa   - Ita shuwa yakasimba   - Wedzera Kuvhiya Kuchengetedza

1. Kunyanyisa Nyaya

Spindle mota yekuvhundutsa ndechimwe chezvakajairika - uye chine njodzi - nyaya dzakatarisana neCNC muchina vevashandisi veCNC. Kukurira kwete chete kuderedza kugona kwemotokari asi zvakare kupfuudza hupenyu hwayo hunoshamisa. Kana ikasiyiwa isina kubatwa, inogona kutungamira mukukuvara zvachose, zvichikonzera kugadziriswa kunodhura kana kunyange kupedzisa mota kutsiva.

Ngatipwanya izvi zvichikonzera zvinokonzeresa uye zvisingaiti mhinduro:

Zvinokonzeresa Kuwedzera

Isina kukwana inotonhorera system

Kune mhepo-yakatonhorerwa masaini, yakavharwa mavheni, mafani akasviba, kana zvisina kunaka emhepo inogona kudzora kutonhora. Saizvozvo, kune masisitimu emvura, akavharika mvura, akavhara tubing, inotonhorera kubhururuka, kana pombi kutadza kunogona kuderedza kutonhora kuita.

Vazhinji vashandisi vanoitawo chikanganiso chekuisa spindles pasina kuratidza yakakwana mhepo kana kutonhorera kugona. Izvi zvakaita sekumhanya kwemakwikwi mumugodhi wesweta - kupisa kamwe chete hakuna kuenda.

Kushanda kwenguva refu kune yakakwira rpm

Kumhanya Spindle kuenderera mberi nekumhanya kwakanyanya kunoisa kushushikana kwakanyanya pazvinhu zvemukati, zvinounza kuwedzera kupisa kupfuura zvakajairwa. Kunyanya muzhizha kana mune zvisina mwero madhiri ezvinyorwa, izvi zvinogona kusundira mota kupfuura iyo yayo inogumira.

Mota isiriyo marongero

Kushandisa zvisirizvo voltage, frequency, kana kugadziridzwa pane vfd (inoshanduka frequency drive) inogona kunyatsoita spindle, inotungamira kuongorora. Kana iyo drive inotumira yakawandisa simba kana kumhanya pane isina kugadzikana frequency, iwe unosungirwa kutarisana nekupisa kuvaka.

Yakasviba kana kupfeka fani

Fani mukati meiyo spindle inobatsira kuderedza kupokana. Kana izvi zvikasakara, vaoma, kana zvakasvibiswa, kupokana kunowedzera, izvo zvinodzora tembiricha yemukati. Iwe unogona kunge usingatomboona izvi kusvika nguva yadarika, kunyanya kana iwe usingaiti vaongorore.

Zvakatipoteredza Zvinhu

Kushanda mukupisa, guruva, kana zvakanyorovesa nharaunda kunogona kuwedzera dambudziko. Guruva rinogona kuvhara vateveri vateveri kana jasi zvimiro zvemukati, nepo kupisa kwakanyanya kunoita kuti zviome kune system yekusagadzikana.

Mhinduro dzekunatsa

Geza uye chengetedza kutonhora

Nguva dzose dzakachena vents, mafani, uye mafirita mumhepo-yakatonhorerwa mhepo. Zvematunhu emvura-akatonhorerwa, bvisa mitsara inotonhorera, tarisa yekukora, uye ona kuti pombi yemvura iri kushanda zvakanaka.

Tsiva kana kuzadza kutonhora sezvazvinodiwa uye kushandisa mvura yakadzika yakasanganiswa neAntifreeze kuti udzivise kuora uye kukura kwemicrobial.

Simbisa kucheka paramita

Dzivisa maxing kunze kweRPMs kwenguva yakareba kunze kwekunge yako spindle ikarererwa nayo. Balance yekumhanya neColitpath yekubudirira kuderedza kupisa chizvarwa pasina kukanganisa chigadzirwa.

Shandisa chikafu chakakodzera uye kumhanya kwezvinhu zvauri kuita machina. Kukurira iyo spindle ine hutsinye cuts kunogona kutungamira kushushikana kusakosha uye kupisa kwekuwedzera.

Calibrate iyo vfd marongero

Ita shuwa kuti iyo vfd inogadziriswa nenzira kwayo zvichienderana neiyo spindle yehunyanzvi ruzivo. Shandisa iyo Thermal yakadzivirirwa dziviriro maficha uye tarisa iyo amberage kuti ive nechokwadi chekuti mota isiri kuve yakanyanyisa.

Isa kunze kwekunze kutonhora kuvandudza

Funga kuisa mafomu ebetsero kana mhepo yemhepo mumusangano kuti uvandudze ambient kutonhora. Kune masisitimu emvura, shandisa radiator kana chiller kuti chengetedze kutonhora kudziya tembiricha.

Vamwe vashandisi vanotovaka diy inotonhorera mhinduro uchishandisa PC radiators uye mafani, izvo zvinogona kushanda zvinoshamisa zve madiki-pakati-saizi michina.

Ronga kuchengetedza kuchengetedza

Gadzira rondedzero yekutarisa kwekutarisa kutakura mamiriro, anotonhorera matanho, uye emhepo. Shandisa mafuro ekufungidzira kana kupisa sensors kuteedzera spindle tembiricha panguva yekushanda.

Pasina nguva iwe unoona kuwedzera kupisa tembiricha, kukurumidza kwaunogona kupindira zvisati zvave kuita nyaya hombe.

Monitor Basa Rekushanda

Chengetedza muchina wenzvimbo ine mhepo-yakakwenenzverwa, kure nekupisa masosi kana zuva rakananga. Shandisa guruva rekuunganidza masisitimu kudzivirira zvimedu kubva pakuvhara mota yemotokari.

Kuwedzeredza kwakafanana neyekutsvaira-kupisa fuse Nokunzwisisa zvinokonzeresa zvinokonzeresa uye kushandisa mimwe mimwe mhinduro, iwe unogona kuchengeta yako spindle mota ichimhanya inotonhorera, yakareba, uye zvakanyanya. Kudzivirira pano hakusi nani kupfuura kurapa - zvakachipa zvakanyanya.

2. Kunyanya kuvhurwa

Vibration mune cnc spindle mota haisi kungotsamwisa - chiratidzo chekunyevera. Inokuudza chimwe chinhu chadzimwa, uye kana iwe ukazviramba, iwe uri kuvhura musuwo kune huwandu hwese hwenzvimbo hombe, dzezvipfeko. Kunyanya kujaira kushungurudzika kunogona kuparadza kupedzisa kwepamhepo kwebasa rako rekushandisa, pfeka pasi kwako kwekushandisa nekukurumidza, uye pakupedzisira kukonzera kukuvara kwemukati. Nhau dzakanaka? Iwe unogona kubata uye kuigadzirisa mangwanani, kana iwe uchinge wanzwisisa zviri kukonzera kudengenyeka uye maitiro ekuita nayo.

Zvikonzero zveVibration

Imbalanced yekushandisa kana kanha

Chimwe chezvikonzero zvakajairika kuseri kwespration isiriyo yekuisa mari yekuisa. Kana iyo yekucheka chishandiso chisingagare nemuchuchisi kana kana chishandiso ichocho chisina kugadzikana, chinogona kukanda kunze kwespindle nzvimbo yegiravhiti. Uku kusanzwisisika kunowedzera kududzirwa pamusoro pekumhanyisa, apo kunyange kuumbwa kwechiduku kunogona kukonzera kuzunguzika kunoonekwa.

Kupfeka kana kusununguka zvibodzwa

Bearings anotamba yakakosha basa mukutsausa spindle. Nekufamba kwenguva, ivo vanoneta kana kusunungura, kunyanya kana vasina kunyorwa kana kucheneswa nemazvo. Sezvo fani degrade, ivo vanounza kutamba kana 'Wiggle mukamuri ' mune spindle shaft, inoshandurira kudedera panguva yekushanda panguva yekushanda.

Bent Spindle Shaft

Tsaona dzinoitika - pamwe spindle yakadonhedzwa panguva yekugadzirisa, kana kuti pamwe chishandiso chakapwanywa panguva yebasa. Kana iyo spindle shaft iri kunyange zvishoma yakakotama, inokonzeresa rwiyo, kudhinda vibration nguva dzese dzinotsvedza. Ichi ndicho chimwe chezvinhu zvakakomba uye kazhinji zvinoda kugadziriswa kwehunyanzvi kana kutsiva.

Kusarongeka kwespindle kana michina yezvikamu

Kana iyo spindle isinganyatsoenderana nemushini wese, kana kana kuti nhamba yako yematehwe haasi mraba, mota ichave yakajeka sezvo inoedza kuripira izvi zvikanganiso. Kuiswa kwakashata uye kushayikwa kwe calibration kazhinji inowanzo pulmits pano.

Isina kugadzikana basa pamusoro kana kukwira

Dzimwe nguva, iyo vibration haisi yekuuya kubva kune spindle pachayo asi kubva kumuchina kukwirisa kana chigadziko. Kana yako CNC muchina waiswa pane isina kufanana pasi pepasi, kana kana mabhureki anokwira akasununguka, inogona kugadzira iyo yemhanje iyo inotsemesa inotsvedza.

Yakakwira RPM isina mutoro

Spinning the spindle pane yakakwira rpms pasina chero mutoro kana chishandiso dzimwe nguva zvinokonzeresa kushamwaridzana, kunyanya mumachina akareruka. Izvi hazvisi imhosva asi hazvo hunhu hwemhando yekuita kuti motors inozvibata sei pasina mamiriro ezvinhu.

Gadziriso yeVibration

Rebalance Tooling uye Mahombekombe

Gara uine chokwadi chaunocheka chishandiso chakakodzera mushe mumugove. Chenesa zvese zvishandiso zvinoshandiswa uye mukanza usati waisirwa. Kune mashandiro akakwirira-ekumhanya, funga nezvekushandisa zvakaringana-zvishandiso zvine mwero nemacrodha, izvo zvinoderedza kudengenyeka zvakanyanya.

Kuongorora uye kutsiva zvibereko

Tarisa idzo spindle fani yezviratidzo zvekupfeka, kuchema ruzha, kana kusununguka. Nditsiva ivo kana zvichidikanwa, uye gara uchitevera nhungamiro yemugadziri yekubereka mhando uye kuisirwa. Izvi zvakanyatsoshanda pamberi pekukuvara kusati kwapararira kune spindle shaft.

Tarisa uone kukuvara kweShaft

Mhanya-kunze bvunzo uchishandisa dial chiratidzo kunogona kukubatsira iwe kuona kana iyo spindle shaft iri rakakotama. Kana iyo yamhanya-kunze inopfuura inogamuchirwa miganhu (kazhinji inopfuura 0.01mm), inguva yekuwana iyo spindle yakashandirwa kana kutsiviwa.

Realign the Spindle

Shandisa chaiyo yekubatanidza zvishandiso zvekutarisa kuti iyo spindle yakakwana yakaenzana nemubhedha mubhedha uye perpendicular kune yekucheka axis. Kanganiso haina kungokonzeresa kuti vibration asi zvakare inokanganisa kurongeka kwemutsinho wako.

Simbisa kukwira uye base

Ita shuwa kuti muchina wako uri pane yakasimba, level pamusoro. Simbisai midziyo yese uye mahwendefa emakomo. Iwe unogona kunyange kufunga uchishandisa vibration-draping mats kana tsoka dzerabha kuti udzikise chigadziko mberi, kunyanya mune yakanyanya-vibration nharaunda senge simbi shopu.

Dzivisa kuoma kumhanya paMax rpm

Dzivisa kupururudza yako spindle panzvimbo yayo yepamusoro yeRPM isina mutoro wenguva dzakawedzerwa. Kana iwe uri kuita bvunzo spin, chengetedza ipfupi uye utarise chero chero chinhu chisina kujairika. Kana vibrations inongoitika pane mamwe kumhanya, kuderedza rpm renji kusvikira nyaya yacho yagadziriswa.

Shandisa vibration yekutarisa zvishandiso

Zvazvino Spindle Systems inokutendera kuti ushandise accelerrometers kana vibration yekutarisa software. Izvi zvishandiso zvinotevera vibration maitiro uye kukuzivisa iwe kana mazinga achidarika zvakachengeteka zvikumbaridzo zvakachengeteka. Izvi zvinobatsira kubata matambudziko mangwanani vasati vava njodzi.

Kunyanya kuvhurwa kusviba hakusi kungochera - chiratidzo. Machina, sevanhu, ndikuudze kana chimwe chinhu chisina kunaka kana iwe uchiziva kuteerera. Tsvina haisi yekubata chiratidzo asi kuvhima pasi uye kugadzirisa chikonzero. Kunyangwe iri midziyo yakaipa, yakaipa bhizimusi, kana kukanganisa, kugadzirisa mhepo, kutaura kwespindle munguva pfupi hakuzombokuputira mari yako yekubhadhara

3. Unono kujairika ruzha

Uninga kujairika mheremhere inouya kubva kune yako CNC spindle mota haifanire kufuratirwa. Ivo ndivo vanomedura zvakafanana nechemumoyo yekubatsira. Kunyangwe ikakwenenzverwa yakadzika-yakadzika, kana kugova kurira, ruzha rwese rwuri kukuudza chimwe chinhu chakananga nezve izvo zviri kuitika mukati mehupamhi. Kubata aya audio audio kutanga kunogona kureva mutsauko pakati pekutsiva kuri nyore kwekutsiva uye mota yakakwana kuvakazve.

Source yerudzi

Worn Bearings

Iyo inowanzoita culprit kumashure kweblue scindles yakapfekwa kana kukanganisa. Sezvo fani degrade, kutenderera kwakanyatsojeka kweiyo spindle shaft yakakanganisika. Izvi zvinoumba huwandu hwemhingi kubva mukununura kuti ugeze kudzvanya. Vakapfeka zvakanyanya, vanonzwika uye ruzha ruzha runova.

Mabheji emabhora anogona kuburitsa yakadzika-yakadzika whine, nepo roller fani achiwanzogadzira yakadzika, ruzha ruzha pavanotanga kuenda zvakaipa.

Kusununguka kana kushanduka-tsika zvishandiso

Kana yako yekucheka chishandiso kana kanzuru isina kuchengetedzwa nemazvo, inogona kurira kupesana neshure shaft kana chuck. Izvi zvinowanzoguma neruzha rwekutaura kana kushuwa, kunyanya paRPM yakakwira. Ruzha runogona kuuya uye kuenda, zvichienderana nekutakura uye kumhanya.

Matipi emagetsi emagetsi

Magetsi kusawirirana mukati meiyo Spindle Motor - Senge mhepo yemhepo kana kuti inoyerera yazvino kuyerera - inogona kugadzira ruzha kana ruzha ruzha. Zvinogona kusine simba pakutanga, asi nekufamba kwenguva, mota yacho inogona kutanga kuburitsa humu yakasarudzika inowedzera kuyerera.

Yakasvibiswa fani kana marara emukati

Guruva, inotonhorera, uye zvidiki zvesimbi machipisi anowanzo kuwana nzira yavo mumotokari kana zvisimbiso zvakakuvadzwa kana mafirita haachengetwe. Uku kusvibiswa kunokanganisa fani uye kunokonzeresa kusagadzikana kupwanyika kana kurira kurira.

Zvakafanana nejecha muGearbox - Gritty, isingafungidziriki, uye pakupedzisira inoparadza.

Imbalanced spindle kutenderera

Bent spindle shaft kana kunze-kwe-balis-balis inoshandisa inogona kugadzira harmonic ruzha. Iwe unogona kunzwa rwiyo rwekubira kana kurwadzisa manzwi, kunyanya panguva yekuwedzera uye kuyananiso. Uku kurira kunowanzo kuperekedzwa nekunyorovesa.

Kutonhora system kukanganisa

Kune mhepo-yakatonhorerwa masaini, vateveri vakakuvadzwa vanogona kuburitsa ruzha ruzha kana kuchema ruzha. Mune masisitimu emvura, pombi inotadza inogona kuburitsa zvinyaradzi, gurgling, kana kugogodza ruzha nekuda kwekutenderera kana kuyerera.

Kugadzirisa ruzha spindles

Kuongorora uye kutsiva zvibereko zvinokurumidza

Paunonzwa kubereka ruzha, usamirire - kuongorora nekukurumidza. Vhara pasi muchina, kudzima simba, uye spin iyo spindle nemaoko. Inzwa kune chero kugeda kana kuramba.

Kana ruzha rwuripo, dzorera mabheji neiyo chaiyo yekufungidzira. Usakanganwa kuchenesa iyo spindle dzimba zvakakwana uye shandisa yakakwirira-mhando lubricant yakakodzera kune chako zvinodiwa muchina.

Simbisa uye dzimba dzekudzosera

Tarisa wako kirisheni uye chishandiso cheakakodzera kukwana. Kana iwe ukaona kupfeka kana deformation, vhura ivo. Gara uchenesa mudziyo wekushandisa uye chishandiso shank usati waisa kuti uve nechokwadi chekunyepedzera snug yakakodzera uye dzivisa kutaura.

Kwekuwanzoita mashandiro emhando yepamusoro-mhanya, shandisa zvishandiso zvakaringana kuti uderedze njodzi yehuwandu hwehuwandu hwehunhu-hwakamanikidzwa ruzha.

Tarisa uone zvemagetsi zvisina kujairika

Shandisa multimeter kana spindle diagnostics software yekutarisa voltage madonhwe kana frequency kusapindirana. Ita shuwa yako vfd marongero inoenderana nespindle's specs chaizvo. Gadzira chero ipi neipi nyaya dzekushandisa kana kugovera matambudziko ekudzivirira ruzha rwemagetsi kubva pakuva dambudziko rakakura.

Chenesa mota inopararira

Kana kusvibiswa kuchifungidzirwa, kusanganisa iyo spindle yekuchenesa kwemukati. Shandisa mhepo yakamanikidzwa Ongorora zvisimbiso uye mafirita uye udzorere ivo kana vakanganiswa. Chengetedza yako yekushandira yakachena kudzivirira guruva ingress.

Rebalance kana kutsiva iyo spindle shaft

Kana iwe ukafungidzira kuti chakakotama shaft, ita bvunzo yekubuda-kunze nechiratidzo che dial. Chero chipi zvacho chakakosha kutsauka zvinoratidza zvisirizvo kana kusimuka kwekukuvara. Zvichienderana nekuomarara, spindle kuvaka zvakare kana kutsiva kungave kuri madikanwa.

Sevhisi iyo inotonhorera system

Ongorora mafomu emahara ekukuvara kweblade uye kuchenesa chero marara. Tsiva mafeni akaomesesa kana kukwidziridzwa kuti ubvise, zvakanyanya kushanda. Kune masisitimu emvura, bvisa iyo inotonhorera loop, yakaburitsa mhepo mabhuru, uye tarisa pombi pombi. Pombi ine ruzha inogona kuratidza kusanzwisisika kwekutadza kana kuvharwa kudya.

Tarisa uye Log Ruzha

Shandisa decibel meter kana acoustic udalyzer kuti log ruzha kupfuura nguva. Kamwe kamwe spikes kana mitsva mitsva profiles inogona kuve yambiro yekutanga. Kuchengeta audio log inobatsira kuratidza mapatani uye inoita kugadzirisa dambudziko zvakanyanya data-inotungamirirwa.

Ruzha harisi kungovhiringidza - ndiyo nzira yako yekufunga kwekutaura, 'Hei, chimwe chinhu chakaipa. Kunyatsoteerera, nekukasira, uye kuchengeta muchina wako kuchinyaradza zvichinyaradza zvichemo zveSpindle uye chengetedza yako CNC mashandiro ekushanda zvakanaka uye kubereka. Rangarira, spindle yakanyarara inhengo ine hutano.

4. Spindle isiri kutendeuka

Iyo spindle isingatenderi yakaita kunge mota isingatangi - yakafa mumvura uye inogumisa zvese kubereka. Kana yako CNC spindle mota inoramba kupuruzira, inogona kunzwa sedambudziko, kunyanya panguva yekugadzira kana basa rakakosha. Asi usatya. Chinokosha ndechekugara zvakarongeka. Pane zvikonzero zvinoverengeka nei izvi zvingaitika, uye vazhinji vavo vanogadziriswa nenzira inonzwisisika uye kutsungirira kudiki.

Zvinogona Kukonzera

Simba Supply Nyaya

Izvi zvinowanzo fungisisa uye kunyatsofungidzirwa kufungidzira. Kana iyo spindle mota isiri kugamuchira Simba kubva kuVFD (inoshanduka frequency drive) kana iyo huru controller, haina harisiro. Izvo zvinogona kukonzerwa nekudzvinyirira kwakarukwa, kuputika furo, kana yakasarudzika yemasimba ongororo.

Simba kuchinjika kana kusviba kunogona zvakare kukuvadza zvikamu zvemukati, zvichitungamira kune spindle kusawirirana.

VFD Kugadziriswa Kukanganisa

Iyo vfd inoita seuropi hwenzvimbo yako spindle. Kana chisiri chakarongedzwa nenzira kwayo kana kuti marongero ayo akachinjwa netsaona, inogona kutadza kutumira chiratidzo chekutanga kutanga mota.

Izvi zvinosanganisira nyaya senge zvisiri izvo frequency, mota ID mismatch, kana yakakiyiwa nzvimbo dzekuchengetedza.

Emergency kumira kuita

Iwe ungashamiswa kuti kangani iyo emergency yekumira bhatani ichiri kuiswa, ichicheka simba kune mota. Zviri nyore kufuratira, kunyanya kana vashoma vashandisi vanobatanidzwa.

Wiring kana kuwirirana kutadza

Yakakuvadzwa, yakarongedzwa, kana kusunungura wiring pakati peVFD, Control Panel, uye Spindle pachayo inogona kukanganisa chiratidzo chekuyerera. Saizvozvowo, zvinopiswa zvinobatanidza kana matarenda akaputsika anogona kuvhara chinyararire ikozvino kubva pakusvikira mota.

Yemukati Spindle mota kukundikana

Kana iyo spindle yaiswa pasi pekunyanyisa, kunyorova, kana manhamba ekukuvara, zvikamu zvemukati semhepo kana mhepo (kana zvichishanda) zvinogona kukuvadzwa kupfuura basa.

Software kana Controller Glitch

CNC Control Software inogona dzimwe nguva inosimuka, kusanzwisisika, kana kutadza kutanga iyo spindle nekuda kweBugs, mafaira ane huori, kana mafaira ekutsigira.

Kukanganisa kudzokorora kana kusangana

Kana iyo yekudzokorora ichitsigira kusimbisa dunhu reSpindle rakundikana, mota yako haigamuchire iyo 'enda ' raira. Izvi zvinowanzoitika nezera kana mushure mekupedza simba.

Kugadzirisa matambudziko

Tarisa iyo emergency yekumira uye kuchengeteka switches

Simbisa kuti kumira kwekukurumidzira hakuite uye kuti zvese zvinodzivirirwa zvinogara zvichigutsikana. Dzosera iyo switch kana ichidikanwa uye simbisa mamiriro avo pane CNC Control Control Panel.

Edza Simba Simba

Shandisa multimeter kuyedza voltage inouya muVFD. Ita shuwa kuti simba rakagadzikana uye mukati meiyo yakakurudzirwa huwandu. Kana iyo fuse kana breaker ichitsvuka, ziva uye gadzirisa iyo inokonzeresa mudzi usati wagadzirisa zvakare.

Ongorora vfd parameter

Svika iyo vfd menyu uye tarisa-tarisa zvese paramita zvine chekuita ne mota kutanga, frequency, yekuwedzera nguva, uye kudzivirirwa kwakawanda. Reset kune zvigadzirwa zvefekitori kana zvichidikanwa uye zvinonyorazve kubva kuBackup Kugadziriswa.

Tsvaga macode ekukanganisa

Vazhinji VFDS uye CNC vanodzora vacharatidza kukanganisa macode kana kukanganisa mameseji. Aya makodhi egoridhe egoridhe dzeDiagnostics. Tarisa uone bhuku remugadziri rekusarudza kushora kukanganisa uye kutora nhanho maererano.

Ongorora wiring uye vanobatana

Kuongorora kuongorora masimba ese uye mangopa emabhokisi ekukuvara. Tug zvinyoro-nyoro pane vanobatana kuti vatarise kusunungurwa. Tarisa mavara anopisa, kuronga, kana zvakabviswa turminals. Kutsiva kana kudzokororazve sezvazvinodiwa.

Spin iyo spindle manually

Nesimba rekubva, edza kutenderera spindle shaft neruoko (chete kana rakachengeteka kuita kudaro). Kana ikavharirwa kana inonzwa yakaoma, inogona kunge iri mechaniki jam kana kubereka kutadza. Kana ikasanganisa pachena, dambudziko rinogona kunge ringave magetsi.

Bypass uye azviparadzanise

Kuparadzanisa dambudziko, edza kumhanyisa mota zvakananga kubva kuVFD uchishandisa Manual Control Mode (kana iripo). Kana mota ichimhanya manyuka asi kwete kuburikidza neiyo CNC Controller, iyo nyaya iri mumutongi kana G-kodhi.

Ongorora zvikamu zvemukati

Kana zvese zvimwe zvikatadza, disassemble iyo mota (kana kuti vane tekinoroji kuzviita) kuongorora mhepo, rotor, uye matunhu emukati. Tarisa zviratidzo zvekunatswa, kupfeka, kana kukuvara kwemvura.

Gadziridza kana Reinstall Kudzora Software

Kana iyo controller iri kuita zvisingafungidziriki, kudzoreredza kana kugadzirisa yako cnc software uye firmware. Ita shuwa zvese zvekutaura (com ports, baud rate, etc.) yakagadzirirwa nemazvo.

Daidzira nyanzvi

Kana iwe waenda kuburikidza nematanho ese uye uchiri kusakwanisa kuona nyaya yacho, inogona kunge iri nguva yekufona mune yekugadzirisa kugadziridza tekinoroji kana kutumira iyo unit kune yakasimbiswa service nzvimbo.

Iyo spindle isingasviki spin haisi kuguma kwenyika - asi zvinoda kutarisisa kwako kuzere. Kunyangwe dambudziko racho riremerwe, muchina, kana software zvine chekuita, nzira yekunyora maitiro inogona kazhinji inogona kukudzosera kumashure pane track isina nguva yakawanda. Rangarira, yako Cnc muchina hurongwa, uye spindle ingori imwe chete (yakakosha) chikamu. Zvizarire zvakanaka, uye ichadzoka inyasha.

5. Kukuvara

Fani ndiyo magamba asina kusarudzika eiyo cnc spindle mota. Ivo vanochengeta shaft kutenderera zvakanaka, kubata mikuru mikuru, uye kutora kuvhunduka panguva yekucheka. Asi pavanotanga kutadza, zvese zvinoshatisa kutsika nekukurumidza. Kubereka kukuvara hakungori yako spindle ine ruzha kana kushomeka - inogona kukanganisa yako chaiyo, kukanganisa zvinhu zvako, uye ichiparadza iyo spindle kana ikasiiwa isina kubatwa. Saka ngatiregei kuti ungaona sei nyaya idzi pakutanga uye zvaungaita kuti udzivise kana kuzvigadzirisa.

Zviratidzo zvekutakura nyaya

Ruzha rusina kujairika

Chimwe chechiratidzo chekutanga chekutakura dambudziko ruzha. Humming, kuridza mhere, kana kuchema kurira kunowedzera nekukurumidza nekukurumidza zvinoreva fani dzako dzakapfeka.

Funga nezvazvo kunge vhiri rine vhiri remahara lug nuts - pakadzika kumhanya zvinoita sezvinoita zvakanaka, asi nekukurumidza kwaunoenda, kurira uye kuchawedzera.

Kuwedzera vibration

Mabhegi akaipa anogadzira kusanzwisisika mune spindle shaft. Iwe unogona kucherechedza muchina wako unotanga kuzunza kana kudedera kupfuura zvakawandisa, kunyanya panguva yekukurumidza kufamba kana kurema makatuni.

Iyi vibration inobata kwete mota chete asiwo kurongeka kwemucheka wako uye nehupenyu hwezvishandiso zvako.

Kuwedzera

Fani dzakakuvadzwa dzinowedzera kupatsanurana mukati memotokari. Iyi yekupisa yekupisa inogona kusatenderedza alarm pakutanga asi pakupedzisira ichaunza kupinza ichinyanyisa nekuvhara kana kufuratira.

Kusawirirana pamusoro kupedzisa

Kukundikana kwekutadza hakubate spindle shaft yakatsiga, iyo inogona kukonzera mavara ekutaura kana ripples pane yako apedza basa rako rekushanda. Iwe uchaona kusapindirana mune izvo zvinofanirwa kuve zvakatsiga, zvakachena cuts.

Mhanya-Kunze Nyaya

Kana iwe ukayera kumhanya-kunze (kutsauka kubva pakutenderera kwakakwana) uchishandisa dial chiratidzo uye cherechedza chiri kuwedzera nekufamba kwenguva, icho chiratidzo chechokwadi chitsva chiri kutanga kukundikana.

Manual Spin anonzwa kuoma

Simba kubva muchina wako uye edza kushandura spindle nemaoko. Kana zvikanzwa gritty, chakaoma, kana kusawirirana, fani dzako dzinogona kuda kutarisirwa.

Kugadzirisa uye kudzivirira

Kutsiva fani nguva nenguva

Kana iwe ukafungidzira kubereka kukuvara, usanonoka. Kuenderera mberi nekushandisa iyo spindle inogona kutungamira kune shaft kurodha, dzimba dzimba dzekukuvara, kana kunyange kubviswa kwakazara. Order yakakwirira-mhando, mugadziri-akakurudzirwa kutsiva fani.

Precision Spindle fani inowanzo kutumirwa uye yakaenzana. Ita chokwadi chekutsiva zvakaiswa neiyo chaiyo torque uye kuwiriraniswa.

Shandisa maturusi akakodzera ekutsiva

Kutakura kutsiva ibasa rakaoma. Uchishandisa iyo isiriyo vhudzi kana hammers inogona kurongedza spindle kana kukuvadza dzimba. Kana iwe usina chokwadi, zvakanakira kuti zvakashandiswazve neye nyanzvi yekugadzirisa nzvimbo yekugadzirisa.

Chengetedza Bearings Akachena

Zvinosvibisa kunge guruva, inotonhorera, uye masimbi mavheti anogona kunyudza kupinda mumisangano yako yekudzvanya kana zvisimbiso zvakakanganisika. Izvi zvinokonzeresa kupera kwekupfeka uye kutadza. Chengetedza nzvimbo inoshambidzika yakachena uye dzorera zvisimbiso pakutanga chiratidzo chekudzikisira kana marara.

Yakakodzera Lubrication

Dzimwe spindles dzinoshandisa fani-yakarongedzwa fani, nepo vamwe vachishandisa mafuta emafuta masisitimu. Ita shuwa yekutevera nhungamiro yemugadziri yerudzi uye nguva yekupindirana. Zvakawandisa kana zvishoma zvishoma zvinogona kukonzera kukuvara.

Dzivisa kufuratira

Gara mukati meiyo spindle yemutoro uye miganhu yekumhanyisa. Kukurira iyo spindle panguva inorema kutemwa kana kusundira iyo inopfuura yayo yakatemwa rpms inogona kusimbisa fani. Shandisa yakarongeka yekucheka mazano uye yekushandisa kuti uderedze zvisina basa.

Tarisa hutano

Shandisa vibration qualiss zvishandiso kana anopisa sensors kuti aongorore mamiriro eSpindle munguva chaiyo. Kubata zvinotora nyaya pakutanga zvinoreva kuti iwe unogona kuronga kuchengetedza panzvimbo pekubata nekuparara panguva yebasa.

Kutonhora pasi mushure menguva refu kumhanya

Kana iwe wanga uchimhanya nespincle kumhanya yakakwira kwenguva yakareba, ngazvirege kuita pazasi rpm kwemaminitsi mashoma usati wavhara pasi. Izvi zvinobatsira fani inotonhorera zvishoma nezvishoma, iyo inotadzisa iyo yekudyara yekuvhundutsa uye inowedzera hupenyu hwavo.

Gore rekutarisa-gore

Ita iyo tsika yekuita yakazara yakazara yekuongorora kamwe pagore. Tarisa zviratidzo zvekutakura kupfeka, lubricate sezvazvinodiwa, uye kuyera kumhanya-kunze. Kudzivirira kuri kudhura zvakanyanya kupfuura emergency kugadzirisa.

Kukuvadzwa kunogona kutanga zvidiki, asi hazvimbofi zvakadaro. Iyo yakareba iwe yaunofuratira zviratidzo, zvakatonyanya kukuvadza zvinowana - uye zvakakwirira zvekugadzirisa mabhendi anokwira. Asi nehanya chaiyo, cheki chenguva dzose, uye chiitiko nguva, unogona kuwedzera hupenyu hwechibereko chako uye chengetedza yako CNC muchina ichicheka zvakachena uye zvichimhanya kwemakore kuti uuye.

6. Isiriyo Inverter Zvirongwa

Paunenge uchikurukura CNC spindle mota matambudziko, hapana angaratidzika kunge akavanzika asi akaomesesa sezvisina basa zvisingaite. Iyo Inverter, inozivikanwawo seyakajairwa frequency drive (VFD), inodzora kumhanya kwako kwespindle, torque, uye kugadzikana. Tora magadzirirwo aro asina kunaka, uye iwe unogona kutarisana nekadhi rezvinyorwa - kubva kuChartic Performance kune isingachinjiki Hardware kukuvara. Ngatisvike mumhedzisiro yemabatiro emagetsi emagetsi emaoko uye maitiro ekuzvitsaurira nenzira kwayo kuti ave nechokwadi chekuti spindle yako inoshanda zvakachengeteka uye zvinobudirira.

Kukanganisa kwezvakashata zvirongwa

Kusarongeka kwekumhanya kwekumhanya

Misangano Yafd vfd inogona kukonzera iyo spindle yekupfura pakati pekumhanya, oscillate, kana kutotadza kusvika iyo set rpm. Izvo zvingaguma nekucheka kusingafadzi, kusarongeka kunopedza, uye zvisingatarisirwi kupfeka.

Spindle Kuzeya

Inverter Zvirongwa Zvekutonga nekushambadzira uye kusvibiswa kunopesvedzera ikozvino yakadhirowa neiyo spindle. Rush maitiro ane kukurumidza kukurumidza kunogona kupeta mota, wobva wawedzera zvazvino, uye gadzira kupisa kwakanyanya-zvese pasina zvekunyepedzera nekukurumidza.

Torque Inconnistencies

Zvakaipa v / F (Volts-Per-Hertz) Curve, Torque Inowedzera, kana Yepamusoro Zvigadziriso zvinogona kukonzera kusarudzika torque kutumirwa kwetorque. Izvi zvinoreva kuti iyo spindle inogona kunge yakamanikidza panguva inorema kutemwa kana kumhanya neine herfficent torque, kukanganisa hunhu hwemakwikwi.

Kukanganisa Codes & nzendo

Mismatched mota paramita inogona kukonzera maalarm mafirita kana kuvhara-pasi. Kutsauka kubva kune iyo spindle's thermars's thermils inokonzeresa iyo vfd kuti ifambe neyekukanganisa makodhi akadai seOC (Yepamusoro-yazvino), ol (yakapfuura), kana ot (pamusoro-tembiricha).

Motor Zvekuita

Isiriyo VFD Zvirongwa zvinogona kuunza mota yekuisa, inonzwika hums, kana inatations. Muzviitiko zvakaipisisa, zvinogona kufadza zvisina kunaka mimwe nguva yeHarmonic Frequency-inosemesa kupfeka pamabhegi kana zvikamu zvimedu.

Yakaderedzwa kutakura hupenyu

Kusaremekedza kukurumidza kana desleration profiles uye isina kugadzikana mota dzinotungamira pakubereka kushushikana. Yakabatanidzwa neHoverry Imimba, izvi zvinopfupisa zvinonyanya kutakura hupenyu uye zvinogona kukanganisa zvisimbiso uye shafts.

Energy kusakwana

Suboptimal Inverter gadziriro inogona kuguma nekuwedzera simba rekushandisa pasina kuendesa zviyero zviyero. Izvi hazvingo matende chete asi zvinogona kushanda zvakanaka system.

Kururamisa inverter kugadzika

Mechi motor constates

Gadzirisai motor yemotokari data-voltage, zvazvino, simba, frequency, uye yakarongedzwa rpm-maererano nesplacate's Nameks Simbisa ID yemotokari (kazhinji inowanikwa pasi 'pid ' kana '' '' mtr \

Seta v / f curve nemazvo

Kana yako spindle inoshandisa yakajairika voltage / frequency mode, isa yakarongeka v / f profile mune vfd marongero. Iyi inovimbisa chizvarwa cheTorque chinoramba chine mutsara uye chakagadzikana kusvika pakumhanya kwakanyanya pasina kusimbisa mota.

Kugadzirisa Kuwedzeredzwa / Kunyengera RAMPS

Dzivisa kuisa nguva dzapambi zvakanyanya. Rambi refu (1-3 masekondi) inoderedza kushushikana pane fani uye inodzivisa zvibodzwa zvazvino. Zvakaenzana, madonhedza madonhwe anofanirwa kudzivirira kukuvara kwesimba uye kukurudzira kudzora kudzora.

Gonesa iyo inowedzera kudzivirirwa kudzivirirwa

Gadzirisa yakavakirwa-mune yekudzivirira inodzivirira zvidimbu pa kana zvishoma pazasi pespurated kupisa (semuenzaniso, 80-90 ° C). Izvi zvinobvumira iyo vfd kupindura usati wabvumikisa kukuvadza kunoitika, kuderedza kupisa-kukurudzira kukundikana.

Shandisa torque inowedzera kana ikozvino miganhu

Muchiitiko chinorema-chakachekwa, kugadzirisa torque-inosimudzira paramita inobatsira kuti urambe uchienderana. Zvakare, miganhu yazvino inofanira kuiswa pamusoro peiyo yakajairika yekushandisa huwandu kudzivirira spikes kubva pakukwira system.

Activate yekuisa kusefa

Mazhinji mfds anopa marongero ekuisa faira yekuisa signals kuti uderedze ruzha uye kusawirirana kukanganiswa. Kugadzirisa izvi sarudzo dzinowedzera mota kugadzikana uye kudzivirira nhema nhema.

Shandisa auto-tuning kana encoder mhinduro

Kana zviripo, mhanya iyo VFD's Auto-tuning ficha yekufananidza nemazvo iyo inoshambadzira iyo encoder encoder kana sensor mhinduro. Izvi zvinofambisa zvakaringana zvekumhanyisa kudzora uye kuderedza vibration kana kusagadzikana rpm drift.

Log uye Ongorora Vfd Zviitiko

Ita kuti chiitiko chigeze chekutevera nzendo, tsaona, uye kutsauka. Mazhinji madhiraivha emazuva ano anobvumidza USB kana Ethernet kutumira kwemhosva yekuongorora. Shandisa ruzivo urwu kune zvakanaka-tune marongero nekufamba kwenguva.

Gadziridza firmware nguva dzose

Vfd Vagadziri vanowanzosunungura Firmware vhidhiyo yekuvandudza mashandiro, gadzirisa bundu, kana kuwedzera zvinodiwa. Tarisa uone zvigadziriso zvino nguva nenguva uye upinse ivo nekuchenjerera.

Bvunza zvinyorwa zveMugadziri

VFD uye Spindle OEM Manyoro anopa Setup Guides uye inokurudzirwa kumisikidzwa. Ivo vanowanzo sanganisira kugadzirira-kushandisa-shandisa paramende mapaketi akagadziriswa kune imwe neimwe spindle modhi. Gara uchiisa aya marongero sehwaro-usambozviparadzanisa nevamwe.

Isiriyo Inverter marongero akaita sekuzivisa hombe-performance yemutambi kuti umhanye pane imwe gumbo - yako spindle ichave ichisimudza miganhu yayo kana pasi pehunhu husina simba. Nekugadzirisa yako vfd nekunyatsojeka uye kufanoona, iwe unoona kuti spindle kumhanya, kutumirwa kweTorque, uye kudzivirirwa kwemotokari zvese zvinoshanda mukuwirirana. Izvi hazvingangochengetedza hupenyu hwezvishandiso asiwo hunovimbisa kudzokorodza, hwakanyanya-hwemhando yemakwikwi mhedzisiro.

7. Zvekare mabhodhi kana misalignment

Bhodhi dzakasununguka uye zvisirizvo mune cnc spindle system ingaratidzika senge zvidiki nyaya - asi ivo vanogona chando kuita nematambudziko akakura ekuita kana asina kugadziriswa. Izvi zvikanganiso zvekukanganisa zvinogona kutungamira mukucheka, kucheka zvisingaenderani, kupfeka kusingaperi pazvikamu, uye kunyangwe mamiriro ekushanda ane njodzi. Mano mazhinji mazhinji anoona matambudziko aya, kunyanya panguva yekugadzira nekukurumidza, asi kuongorora nguva dzose uye kuumbwa kwakakosha kune vakakosha kuchengetedza kutendeka kwespindu uye kuchinaya chekero.

Mhedzisiro yezvinhu zvakasununguka

Kuwedzera vibration

Bhodhi dzakasununguka - kungave pane iyo spindle gomo, dzimba dzekugara, kana z-axis ngoro - kukanganisa kuwirirana kweiyo cnc system. Izvi zvinoguma zvaitika mu oscolit panguva yekucheka, kugadzira nzira dzisingawirirani uye pamusoro pekupedzisa nyaya.

Kutamba kwakawanda kana kusunungura muhurongwa, hukuru hwekuvhara kwespurity. Izvi hazvingakuvadze chete spindle yako asi zvakare inosimbisa maturusi ako ekucheka uye vatungamiriri.

Kuseta machining

Kwakashata kweiyo spindle - kunyanya kana isina kuenzana pamubhedha kana kufananidza kune demo - zvichaita kuti chishandiso chako kucheka makona asina kugadziriswa. Izvi zvinotungamira kune zvakazara zvisingadzwi, zvikamu zvakaringana, uye zvinowanzoitika zvekushandisa.

Kunyangwe mapillimeter wekutsauka anogona kushandura basa chairo kuita simbi yesimbi kana kuti yakatambisa huni.

Kukurumidza kupfeka uye kubvarura

Kana zvikamu zvisingaite uye zvakabatanidzwa, zvikamu kunge mutsara fani, tungamira screws, uye spindle shafts inosangana nemitoro isina kufanana. Izvi zvinotungamira mukusvibiswa kusati kwatanga, zvichida kuwedzera kazhinji kuchengetedza kana kutsiva.

Spindle Shaft Kushushikana

Scindles yakasarudzika inoisa zvakare kudzvinyirira pane iyo shaft panguva yekutenderera, kuwedzera mutoro pane fani uye yemoto pachayo. Uku kushushikana kunopfupisa hupenyu hwehukama, rinokonzera kufararira, uye ungatotambisa shaft mune zviitiko zvakakomba.

Njodzi Dzakachengeteka

Zvikamu zvakasununguka zvinogona kusunungurwa zvakasununguka panguva yekuvhiya, uye mune zvakaipisisa, zvakaparadzaniswa zvachose. Gomo rekusimuka rakabvaruka pane 18,000 RPM rinogona kukonzeresa kukuvara kwemushini uye kungwara kwakakura kukuvara kune vashandisi.

Kusimbisa uye kuwirirana matipi

Shandisa torque wrench pane inokosheswa fasteners

FASTENERS inochengetedza iyo spindle uye kukwira bracket inofanira kuteedzerwa kune iyo inogadzira inokurudzirwa. Kupfuura-kusimbisa kunogona kurongedza zvikamu, nepo pasi-kusimbisa kunotungamira ku vibrate uye kufamba.

Tarisa fasteners nguva dzose

Gadzira maitiro ekugadzirisa kuti utarise uye kudzoreredza mabheti pasvondo kana pamwedzi zvipindiripiti, zvichienderana nekushandiswa kwemuchina. Kuwedzera kwekuwedzera, vibrate, uye kudzokorora kushanduka kwekusunungura zvishoma nezvishoma kunogona kudzikisira kunyange nemabhomba akazara.

Shandisa tambo Locker kana yakakodzera

Zvekusingaperi asi zvinokatyamadza zvisimbiso, shandisa pakati-simba tambo Locker (semuenzaniso, lictite bhuruu). Izvi zvinobatsira kudzivirira mabhebhi kubva pakusununguka wakasununguka uchiri kubvumira ramangwana disassaly.

Isa spindle kumubhedha wemuchina

Shandisa dial test chiratidzo (DTI) kuyera kutambisa uye kuenzana kweiyo spindle. Kune vertical alignment, gomo reDTI kune iyo spindle uye kutenderera iyo mhiri kweiyo nzvimbo yeiyo inozivikanwa-flat basa rekushanda. Chero kusiyana kwacho kunoratidza kudedera kana misalignment.

Zvekutenderwa kwakasimba, tarisa kana iyo spindle iri kufanana neiyo gantry kana axis njanji. Shandisa yakananga edges, machinist materu, uye zvakanyatsojeka zvidhinha kuti zvifambire.

Shim uye gadzirisa nokungwarira

Kana kubatana kwapera, shandisa chaiyo shims yekugadzirisa spindle kureba kana angle. Sunungura gomo zvishoma, isa shim stock, uye kudzokorora zvishoma nezvishoma ichicherekedza kuenderana. Tora nguva yako - kumhanyisa kunogona kuwedzera zvisizvo.

Level iyo yakazara cnc muchina

Dzimwe nguva, zvinetso zvekuwirirana zvinobva kune isina zita base. Shandisa mwero weChinSt Kuregererwa kusingaenzaniswi kunogona kukonzera marudzi ese ekutevera nyaya uye kuteedzera nyaya.

Chengetedza z-axis zvikamu

Usakanganwa kuongorora iyo Z-Axis - kunyanya kutungamira zviyero, zviunganidzwa, uye motor motor mounts. Izvi zvikamu zvinotora brunter yesimba panguva yekukanda mapepa uye kazhinji ndiyo yekutanga kukudziridza kusununguka.

Tarisa uone gantry racking

Pane gantry-style cncs, kusagadzikana kusagadzikana kana njanji dzisina kunaka kunogona kukonzera rimwe divi reGantry kutungamira kana kuti lag. Izvi zvinoguma nekucheka diagonal kucheka kana maumbirwo akashata. Shandisa zviyero zve diagonal uye mraba kuratidza mativi ese ari maviri anotanganiswa.

Gwaro rinochinja

Chero nguva yaunogadzirisa kana kuenzanisa iyo spindle, log zviyero nezviito. Izvi zvinoita kuti dambudziko remangwana rinokurumidza nekukurumidza uye rinobatsira track zvishoma nezvishoma shanduko iyo inogona kuratidza zvimiro zvekugadzira nekufamba kwenguva.

Bolts yakasimba uye spindle yakanyatsoenderana nheyo yeiyo cnc chaiyo. Zvinogona kuita kunge zvidiki zvidiki, asi makomo akasununguka uye makomo akakombama kazhinji anovanza anoputika kumashure kwekutaura, akaparadzirwa zvinhu, uye kukundikana muchina. Nekutsaurira maminetsi mashoma kugara uchisimbisa uye kuenderana neyako setup, iwe unochengetedza maawa mukugadzirisa nemazana emadhora ekugadzirisa - uye chengetedza yako CNC system ichimhanya zvakanaka uye zvakachengeteka.

8. Belt Slackening

MuCnc michina iyo inoshandisa bhandi-inotyairwa motors, bhandi kunetsekana kunoshanda zvakanyanya mukuchengetedza simba rinoenderana uye kurongeka kwespindle. Kana mabhandi akasunungura - dambudziko rinozivikanwa seBelt slackening - rinotungamira mukudzika, kumhanyisa kusapindirana, uye kunyangwe yakazara kutadza kana kufuratirwa kwenguva yakareba. Kusiyana nedare-drive masisitimu, belt-inotungamirwa setups inoda kuongororwa uye kuchengetedza kuti urambe wakavimbika uye chaiko.

Nei Mabhandi akasunungura

Bhandi rechisikigo rinotambanudza nekufamba kwenguva

Sezvineiwo chero chinhu chakasarudzika, mabhanhire anotambanudza nekushandiswa kwenguva refu. Rubber kana Bolyurethane Belts anorasikirwa nekunetseka zvishoma nezvishoma, kunyanya mune yakakwirira-rpm kana yakakwirira-torque application. Sezvo bhandi rakapfeka uye restates, hadzigone kubata mapururu akasimba, zvichikonzera kutsvedza panguva yekushanda.

Kuwedzera kwekuwedzera uye kupokana

Kupisa shanduko mumusangano kunogona kukanganisa zvinyoronyoro. Kupisa kunokonzeresa bhanhire kuti uwedzere, kuderedza kubatwa. Padivi reruwa, nzvimbo dzinotonhora dzinoita kuti chibvumirano chebhandi, chinogona kuwedzera nguva kwenguva pfupi asi nekumhanyisa kupfeka.

Kuisirwa zvisina kunaka kana kushushikana

Bhandi rakaiswa pasina kusawirirana kwakaringana kubva pakutanga rakavimbiswa kuti vasiye pakutanga. Vashandisi vatsva vanowanzosimbisa mabhanhire 'nekunzwa, ' kutungamira kusapindirana. Kupfuura-kusimbisa kwakangoita zvakaipa, kuisa madhiri pane spindle fani uye pully shafts.

Kupfekwa kana kusarudzika mapfundo

Kana iyo drive pulleys kana motoro shafts akasarudzika, ivo vanoshandisa kusagadzikana pabhandi, zvichikonzera kupfeka nekukurumidza uye kutsvedza. Uku kushomeka kwakatungamira kumhepo yekuparadza, kuparara, uye pakupedzisira, kusviba.

Kushaya kwekugara kuchinjika

Vazhinji varidzi vechina vanongokanganwa kutarisa bhandi kusawirirana sechikamu chezvinhu zvavo zvekugadzirisa. Nekuti mabhanhire anowanzo kuvharirwa, dambudziko harisi kuoneka kusvikira rinomisikidza spindle kuita.

Kusvibisa uye Mafuta Kufumurwa

Kuratidzwa kune inotonhorera, mafuta mhute, kana shop marara ane simba rinopera simba. Kumusoro kunogona kuve kutsvedza, kuderedza kupokana uye kusunungura iyo drive system kunyangwe kana muchina wekunetseka uchiita kunge wakarurama.

Belt Kugadziriswa Mhinduro

Maitiro ekutarisa anotarisa

Ongorora bhandi kusawirirana panguva dzose nguva - vhiki nevhiki yekushandisa zvinorema kana pamwedzi zvechiedza-basa michina. Iwe unofanirwa kukwanisa kudzvanya bhandi rinenge 1/4 inch (6 mm) nekumanikidzwa zvine mwero, asi gara uchitevera nhungamiro yemuchina wako.

Funga nezvekushandisa bhandi kushushikana kuwanda kwekuverenga kwakaringana, kunyanya kana kunyorwa kwakakosha pabasa rako.

Kudzoreredza uye kugadzirisa

Kuti udzorere kusawirirana kwakakodzera, kusunungura mota yemota motsi, gadzirisa iyo nzvimbo yemotokari kuti itorezve bhandi, wobva waisa mabhegi kumashure munzvimbo. Gadzira zvidiki zvidiki uye gadzirisa kazhinji kazhinji kudzivirira kupfuurira-kushushikana.

Tsiva mabhandi akapfeka

Kana bhanhire racho richiratidza zviratidzo zvekupaza, vachipera, kuputika, kana deformation, kutsiva pakarepo. Bhandi rakapfeka harizokombori kusawirirana nenzira kwayo kunyangwe ikasimbiswa. Gara uchitsiva nemhando yepamusoro-mhando, dzinoenderana mabhebhi - dzimwe nzira dzinodhura dzinogona kutambanudza nekukurumidza kana kutsvedza pasi pemutoro.

Chengetedza mabhanhire akachena uye akaoma

Shandisa jira rakaoma kana mhepo blower kubvisa guruva uye marara kubva pabhandi uye pulleys. Kana bhandi rasvika rinosangana nemafuta kana kutonhora, pukuta zvakakwana kana kutsiva kana ukasvibiswa.

Dzivisa kushandisa belt kupfeka kana makemikari kurapa kunze kwekunge zvakanyatsogamuchirwa neBelt Mugadziri.

Nyatso nyora

Yakasarudzika purleys inosimbisa bhandi zvisina kukodzera. Shandisa yakananga kumucheto kana laser alasignment chishandiso chekuve nechokwadi chiri motoro uye spindle pulleys inoenderana zvakakwana. Misangano haina kungoita kuti usimbe asi inogona zvakare kukonzera bhanhire kuteedzera kure-pakati.

Tarisa mamiriro ePulley

Ongorora mapuru ePfeka, Corrosion, kana kukuvara. Pully neakapfeka grooves haigoni kubatira bhandi zvinobudirira, zvisinei nekuti unoita sei kuti uiite. Tsiva yakakuvadzwa purleys panguva yebhandi kutsiva kudzivirira kudzokorora nyaya.

Kusimudzira kune yakakwirira-mhando kana yakasimbiswa mabhandi

Zvekudaidzira zvekushandisa, funga kushandisa yakasimbiswa mabhandi emichero (kunge simbi-musimboti kana fiberglass-core mhando). Aya mabhanhire anotambanudza zvishoma nekufamba kwenguva uye ramba wakashata kusawirirana, kuita kuti ivo vakwanise kunyatsoita basa reCCC.

Isa bhandi tensioners (kana zvichishanda)

Vamwe cnc system vanobvumira kuwedzera kwe otomatiki kana chitubu-chakaremerwa bhandi tensioners. Aya midziyo inogara ichiramba ikabiwa kushushikana uye kuderedza kudikanwa kwekugadzirisa zvinyorwa. Ivo vanonyanya kubatsira mumishini inoshanda pamitoro inoshanduka uye kumhanya.

Monitor kuita mushure mekugadzirisa

Mushure mekugadzirisa kana kutsiva bhandi, edza iyo spindle pasi pemutoro. Teerera kune kushinha kana kurira ruzha - chiratidzo chekutsvedza. Tarisa kuRPM kuchinjika kana kucheka kusapindirana senge humwe humbowo hwenhau dzekutambudzika.

Belt Slackening inogona kunge isingafarire seyakagwinya - kusvikira spindle yako ichitanga kushaikwa matanho, mhunga rako unotaridzika zvisina kufanana, kana zvishandiso zvako zvinopera kaviri. Bhanhire-inotyairwa spindle inongova yakanaka sekunetseka kwayo kunobata. Saka chiiite seinokosha yekubatanidza mumacommuncess yako: Kuongorora nguva dzose, kuiswasana nemazvo, uye kuzvitsiva zvisati zvaitika kushanduka kuita dambudziko rausingakwanise kufuratira.

9. Misangano yemagetsi ipfupi

Magetsi mapfupi matunhu muCNC spindle masisitimu akakomba nyaya - ivo vanogona kukonzeresa kuvharwa, rwendo runodzivirira midziyo, uye kunyange kukuvadza iyo spindle mota, vfd, kana vector drive. Kukurumidza kuona uye kugadzirisa kwakakosha kudzivirira njodzi dzekuchengetedza uye kudhura nguva nenguva.

Kuziva Zvitima zvipfupi

Kukanganisa ma alarms kana nzendo

CNC Controls uye VFDS (kana Vector Drives) inowanzo signal nyaya neyekukanganisa makodhi senge spindle drive  kana spindle pfupi redunhu (alarm 993) . Izvi zvikanganiso zvinowanzo ratidza chikamu-che-chikamu kana chikamu-kuvhara chipfupi, chinokonzeresa otomatiki yekuchengetedza system gdc.com.com.comeremesindo.cont.

Kuyenda Kuderera Kukanganisika neine multimeter

Bvisa iyo spindle kubva ku drive uye kuyera kuramba pakati peheti inotungamira (UV, vw, wu) kana pakati peimwe chikamu chimwe nechimwe. Iyo ine hutano spindle inoratidza yakakwira kwazvo (megahm) kana kuvhura kuverenga kwanhasi; chero chinhu pedyo ne zero zero mapoinzi kune pfupi haasnc.com + 1haascnc.com + 1.

Kutyaira kana kabhodhi-level pfupi kusawanikwa

Vazvino vector Drives vanozoona zvipfupi mukati uye trigger alarms. Izvi zvinowanzoda kutarisa pamatanho ekutyaira (semuenzaniso, kuyera kudzikisira pakati pe dc bus uye mota yekubvisa, sekutungamirwa kweHaas) gdc-shop.com.

Kuongorora kwekuona

Zviratidzo zvakaita kunge wiring wiring yewachenwe kana kurapa mamakisi ekubatanidza, yakanyungudika insulation, kana kuputika kwemabhodhi akaputira zvakanyanyisa kutenderera zvikamu zvinogona kuratidza nzira pfupi pfupi cchenwon.com + 4haasc.com.com.com.com.com.com.com.com.com.com.com.com.com.com.com.

Kushanda zvinokonzeresa

Pfupi dzinogona kungoitika pasi pemutoro kana panguva yekuwedzera kwekuwedzera-masisitimu inogona kumhanyisa zvakanaka asi rwendo rwendo nguva pfupi mushure mekushanda kwatanga.

Magetsi gadziriso

Kuparadzanisa & Bvunzo Spindle Cables

Zvizere kubvarura tambo kubva kune mota uye kuyera chikamu-chikamu uye chikamu-pasi kuramba. Chipfupi mukati medombo zvinoreva kuti inofanira kutsiviwa gdc-shop.com.

Ongorora terminals & kubatana

Bvisa uye ongorora zvinobatanidza (zvinosanganisira delta / wye contaffors) yekupisa kana kupora. Geza kana kutsiva zvikanganiso zvakakuvadzwa iscivic.caameraro.com.

Kuyera mota mhepo

Nemabhuruku akasungwa akadedera pamotokari, test uv, vw, wu kuramba (anofanira kunge ari pakati nepakati uye mukati mechokwadi, kazhinji ohms). Pfupi pasi pasi inofanirwa kuverenga yakavhurika. Chero kutsauka kunoreva kugadziriswa kwemotokari kana kudzoreredza kunokosha zdcazoner.com + 7haisc.com.com.com.com.com.com.

Tarisa Vector Dress zvikamu

Tevera Provecurer protocols kuti uedze zvemukati zvemukati senge reden lesisters uye DC bhazi. Chero Chero Kupokana Kwekupokana kuKarsis, Blown Transisistors, kana Faulty Regen mitoro inoratidza kugadziriswa kwekutyaira kana kutsiva kunodiwa forum.effinitycncr.com.com 3haascnc.com.com.com.com.com.com.com.com.com.

Dzora mabote akakuvara

Kana iyo wiring inoratidzira kusimbisa kwekutadza kana kupfeka zvakawandisa, shandisa giredhi-giredhi spindle tambo nekuzorora kwayo uye kusununguka.

Kuyananisa & kuongorora

Mushure mekugadzirisa, kuyananisa zvikamu, simba kumusoro, uye kugadziridza kuramba. Mhanya hapana-mutambi bvunzo apo kuongorora vibration uye tembiricha usati waenderera kune yakazara mutoro.

Chengetedza & kudzivirira

Kugara uchiongorora tambo uye kubatana kwekupfeka, kupinza, kana kupisa kuratidzwa. Shandisa ngarava dzakachengetedzwa kudzikisa EMI, ramba wakachengeteka tambo manejimendi, uye uve nechokwadi chekubatana kwakanaka.

Pro Tip:  Kana iyo system ichiramba ichifamba kunyangwe mushure mekugadzirisa nyaya dzinoonekwa, zvichiparadzanisa zvinokonzerwa nezvinokonzeresa kuparadzanisa kwenguva pfupi (semuenzaniso, kusunungura mota, kufuratira Regen Circuit). Precise nhanho-ne-nhanho yekuzviparadzanisa inobatsira kuisa mushonga unokurumidza kukurumidza.

Kugadzirisa zvipfupi zvemagetsi zvinokonzeresa zvichiratidza kuti kureba uye kuvimbika kweiyo cnc yako spindle uye kutyaira. Usamirire utsi kana spark-nguva dzose kuongorora uye kuongororwa zvinoreva zvakachengeteka, zvakanyanya michina.

III. Mhedziso

CNC spindle motors inogona kuita kunge yakaoma mabasa-uye ivo-asi ivo havasi kukunda. Kugara kumberi kwezvinetso zvakajairika sekunyanyisa, vibration, kana kusanzwisisika kunoita kuti shopu yako ichimhanya senge muchina woofa.

Kuongorora kuongorora, kushandiswa kwakakodzera, uye kudzidziswa kwakanaka enda kure. Bata yako spindle zvakanaka, uye ichadzokera kufarirwa neyakaenderana, yakakwirira-chaiyo basa.

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V. FAQ

1. Chii chinokonzera iyo cnc spindle mota yekunyanyisa?

Kuwedzeredza kazhinji kunobva kune isina kunaka kutonhora, yakavharwa mafirita, kana kumhanya nekumhanya kwakanyanya kwenguva yakareba pasina kupaza.

2. Kazhinji kangani ini ndinofanira kunyora mota yangu spindle?

Izvo zvinoenderana nekushandiswa, asi kutonga kwakawanda kuri maawa ese emakore 100-200 kune yakakwirira-kumhanya scindles. Gara uchitaura kune bhuku rako remazamu.

3. Inogona kugadziriswa magadziriso kukuvadza iyo spindle?

Zvamazvirokwazvo. Voltage isiriyo kana mafambisirwo enzvimbo inogona kukonzera iyo spindle yekumhanyisa zvakanyanya uye kunyange nekunyanyisa kana kutadza zvachose.

4. Chii chiri pakati pehupenyu hwehupenyu hwe cnc spindle?

Nekutarisirwa kwakaringana, madhiri mazhinji anogona kugara makore 1-3 pasi pekugara achishandisa, kunyangwe mwero wakakwirira-kupera anogona kuenda kwenguva yakareba.

5. Ndingataurira sei kana fani yangu spindle yopererwa?

Teerera kune yakakwira-yakadzika mhepo, inzwa nekuwedzera kupisa, kana kutarisa kana madonhwe ako ari kuva asina kunaka.