Izimvo: 0 Umbhali: Umhleli we-Godlish IXESHA: 2025-06-30 Imvelaphi: Indawo
I-CNC Spindle Spindle iphele yintliziyo yawo nawuphi na umatshini we-CNC. Ezi macandelo zinoxanduva lokujikeleza isixhobo esisika, sinika amandla okwenza izinto ezahlukeneyo ezinjengeenkuni, intsimbi, iiplasitiki kunye neziqulatho. Imoto yesitshizi ibonelela nge-torque kunye nesantya esifunekayo ukugqibezela uluhlu olubanzi lwemisebenzi, ukusuka ekufundeni okuthathekayo ukuya kwi-Milling enzima. Cinga ngayo njenge-injini yemoto - ngaphandle kwayo, akukho nto ihamba, kwaye kufanelekile akunakwenzeka.
Yintoni eyenza ukuba ootolili be-spindle abonelele ngokukwazi kwabo ukugcina isantya esiguqukayo kunye ne-torque phantsi komthwalo. Ngokungafaniyo neMations esiqhelekileyo, i-CNC Spindle Spindles yenzelwe ukuphatha i-RPMs ephezulu (i-resolutions ngomzuzu) kunye nokusebenza okuqhubekayo kwexesha elongeziweyo. Oku kunqunyulwa kunye nokuchanekayo yinto eyahlulahlula kwihlabathi lecomputer yolawulo lweekhompyuter.
I-Spiele Motors iza ngeendlela ezimbini eziphambili ezisekwe kwindlela yazo yokuphola: Ipholile kwaye ipholile kwaye ipholile. Uhlobo ngalunye lunezinto eziluncedo kwaye lube nezomsebenzi-kwaye ukhethe ilungelo lokuchaphazela ngokumangalisayo umsebenzi wakho kunye neshedyuli yolondolozo.
Imotora ye-spindle epholileyo ixhomekeke kubalandeli okanye i-moya engaphandle yokuqhekeza ubushushu obuveliswe ngexesha lokusebenza. Olu lolona hlobo luqhelekileyo lusetyenziswa kumatshini we-cNCby cNC kunye noomatshini bemizi-mveliso yokukhanya. Enye yezona zibonelelo zinkulu zokusebenza ngomoya ezipholileyo, zilula. Abafuni inkqubo yokupholisa eyahlukileyo, eyenza ufakelo kunye nesondlo ngokulula.
I-cotors ye-spindle epholileyo emanzini, kwelinye icala, sebenzisa inkqubo yokujikeleza kwamanzi evaliweyo ukulawula ubushushu. Baziwa ngokuba utyando lwabo luthule kunye nokusebenza okuphezulu kokupholisa. Ezi matshini zilungele ukusebenza nzima okanye imisebenzi eqhubekayo, apho ulawulo lobushushu lubalulekile.
Kuba amanzi anomsebenzi ophezulu wobushushu kunomoya, inokufunxa kwaye ithathe ubushushu obukhulu kakhulu. Oku kwenza ukuba i-Spiles epholileyo epholileyo ilungele ukusetyenziswa okwandisiweyo, ngakumbi kwizicwangciso zobungcali apho kuchanekile kwaye intsebenzo ibalulekile.
Imicimbi ye-SPIPLE inokuzisa umsebenzi wakho we-ncnc yakho. Ukuba i-spindle ayisebenzi kakuhle, ungalindela ukuncitshiswa komgangatho, ukunyusa amaxabiso emida, kwaye ukusilela ngokupheleleyo komatshini. Ukujonga ukuba isiphene sinoxanduva lokuqhuba isixhobo esisikayo, naziphi na iingxaki kuyo ziya kuchaphazela ngokuthe ngqo ukuchaneka, isantya, kunye nomgangatho woomatshini bakho.
Khawufane ucinge ukuzama ukusika i-aluminium nge-spile eshukumayo, isebenza ishushu, okanye itsibe i-rpms. Ayiyi kuphela kuphela i-version isokola, kodwa isixhobo sakho sinokwaphula, sikubiza ixesha kunye nemali. Okubi nangakumbi, imiba engasonjululwanga engasonjululwanga inokukhokelela kulungiso lweendleko okanye kumonakalo ongenakuphikiswa kumatshini we-cnc ngokwayo.
Ngokwembono yokuma, iingxaki ezisikiweyo zikhokelela kwi-Dowixesha elingacwangciswanga. Le yindawo yobusuku bamaziko emveliso esebenza kwiishedyuli eziqinileyo. Ukusilela kwesinye isiphuli kunokulahla imihla ebekiweyo, ubudlelwane bobugcisa bempembelelo, kwaye bubangela ilahleko yemali.
Ukongeza, kukho iinkxalabo zokhuseleko. Isiphene esiphosakeleyo sinokudlula, sikhokelela emngciphekweni womlilo, ngakumbi kwiindawo ezinomthi othuli njengeevenkile zokusebenzela kwenkuni. Ukutsalwa ngequbuliso kungenisi kunokubangela i-windows ye-DemerPiece ukuba itshintshe okanye ihlukane ne-Operator.
Kungenxa yoko le nto kubalulekile ukuba ichonge kwaye isombulule imiba ye-spindle ngokukhawuleza. Ukulungiswa kwesiqhelo, ukubek'esweni okwenyani, kunye nokuthathelwa ingqalelo ngokukhawuleza iimpawu zesilumkiso akunakuphikiswa ukuba ufuna umatshini wakho we-CNC ukuba aphumelele kwaye ngokukhuselekileyo.
Ingxaki | Oonobangela | Izisombululo |
I-1. Ukuxineka |
-Ukusebenza kakubi komoya (opholileyo) -Iindlela ezipholileyo ezipholileyo -Ukuqhubeka okuqhubekayo okuqhubekayo |
-Iifilitha ezicocekileyo / inkqubo yokuphola - Kulumkele ukukhawuleza kwe-max -Ukujonga ubushushu |
I-2. Ukuhamba ngokugqithileyo |
-Izixhobo ezimisiweyo -I-ven ye-on -I-Shaft Miss Realm |
-Sebenzisa izixhobo eziLungeleleneyo - Faka indawo yokuhlutha -Ulungelelanisiwe ngezixhobo ezichanekileyo |
I-3. Ingxolo engaqhelekanga |
-Iibherings -Ienxalenye ezikhululekileyo -Unxibe |
-Ukujonga umdlalo we-spindle - Faka indawo yokuhlutha - qinisa kwaye ucofe amalungu |
I-4. Suinde ungaguquki |
-I-vfd engalunganga ye-vfd okanye ukuhambisa amandla -Imimoya eyonzakeleyo -Iingcingo ezaphukileyo |
- Jonga i-wiring kunye namandla - Vava iikhowudi ze-VFD -Iekopi zovavanyo ezine-multimeter |
I-5. Ukuthwala uMonakalo |
-Ushishino lobuka -Ingxolo (i-whining / igadi) -Ilahleko yokuchaneka |
- Faka i-gardings ngokukhawuleza -Sebenzisa i-lebristants efanelekileyo -Iintaka zetywina eluthulini / |
I-6. Useto lweverter engalunganga |
-I-RPM engathandekiyo -Iimpazamo zeVFD -Ukungaphumeleli kwangoko |
-Ukutshatisa useto kwiphepha -Elandela incwadana yemigaqo -Cela umthengisi ukuba akaqinisekanga |
I-7. Ii-bolts ezikhululekileyo / zokungasebenzi kakuhle |
-I-vibes -Izixhobo ezingaqhelekanga -I-Gantry / Umsebenzi |
-Sebenzisa umngxunya weTorque - Jonga ulungelelwaniso lweveki -Iintaba ezikhuselekileyo |
I-8. Ukubetha ngebhanti |
-Ukunxitywa ngokuhamba kwexesha -Ukuzinzakaliswa kakubi -Utshintsho |
- Jonga i-tenset pha-veki nganye - Sebenzisa i-gaugs -Yibuyise i-bin ye-gon |
9. Imijikelezo emifutshane yombane |
-Isiciko ngequbuliso -Iphunga elivuthayo -Izophula iibhulukhwe |
- Guqula ingcingo ephothiweyo - Qinisekisa ukufudumala ngokuqinileyo - Yongeza ukhuseleko lokukhuselwa |
I-Spindle Grate Ukugqitha kwe-Spiele yenye yezona zinto zixhaphakileyo - kwaye eziyingozi- imiba ejongene nabaqhubi bomatshini be-CNC. Ukugqwesa ngokungahambi kakuhle akunciphise ukusebenza kakuhle kwemoto kodwa kukwanciphisa ixesha layo lobomi. Ukuba ishiywe ingapheliswanga, inokukhokelela kumonakalo osisigxina, okukhokelela kulungiso olubizayo okanye nokuba lubekwe endaweni yemoto.
Masipheke oku phantsi kwezizathu kunye nezisombululo ezisebenzayo:
Ukupheliswa komoya opholileyo, iiventi ezivaliweyo, abalandeli abamdaka, okanye inqwelo moya engalunganga inokuthintela ukupholisa. Ngokufanayo, kwiinkqubo ezipholileyo ezipholileyo, ityhubhu evaliweyo, ukuvuza kokuphola, okanye ukusilela kwempompo kunokunciphisa ukusebenza kokupholisa.
Abasebenzisi abaninzi nabo bayenza impazamo yokufaka i-spingles ngaphandle kokuqinisekisa ukuba i-ventilation eyoneleyo okanye i-Colall. Oku kufana nokuqhuba i-marathon kwi sweatshi-ubushushu ayinandawo yokuya kuyo.
Ukuqhuba i-spindle ngokuqhubekayo kwizakhiwo eziphezulu zibeka uxinzelelo olukhulu kwizinto zangaphakathi, ukuvelisa ubushushu obuninzi kunesiqhelo. Ngakumbi ehlotyeni okanye kwiindawo zokusebenza ezingenamoya, le inokutyhala i-motor ngaphaya kwemida ye-thermal yayo.
Sebenzisa i-voltage engachanekanga, rhoqo, okanye useto lomthwalo kwi-VFD (i-vfd drive) inokusebenza ngaphezulu kwe-spindle, ekhokelela ekuhambeni. Ukuba i-drive ithumela amandla amaninzi okanye iqhuba rhoqo ngokungathandabuzekiyo, ubotshelelwe kwi-SURPUS ALK.
Iibherisi ngaphakathi kwe-spindle ziyanceda ukunciphisa ukungqubana. Ukuba ezi zinxitywe ngaphandle, zomile, okanye ezingcolisekileyo, zonyuka kwembambano, enokuthi iphakame ubushushu bangaphakathi. Awunakho nokuqaphela le nto de kube kudala kakhulu, ngakumbi ukuba akwenzi uvavanyo oluqhelekileyo.
Ukusebenza eshushu, unothuli, okanye indawo emdaka inokunyusa ingxaki. Uthuli lunokuncancisa abalandeli okanye amacandelo e-COAR, ngelixa amaqondo obushushu aphezulu enza kube nzima kwinkqubo yokuphawula ubushushu.
Ii-vents ezicocekileyo rhoqo, abalandeli kunye neefiltha kwiimodeli ezipholileyo zomoya. Ukupheliswa kwamanzi athobekileyo, kuqhume imigca epholileyo, jonga ukuvuza, kwaye uqinisekise ukuba impompo yamanzi isebenza kakuhle.
Faka indawo okanye ugcwalise ngokudibeneyo njengoko kufuneka kwaye usebenzise amanzi aqingqiweyo axutywe ne-antifreeze ukuthintela ukukhula kunye nokukhula kwe-ratilial.
Kunqande ukudibanisa i-rpms ixesha elide ngaphandle kokuba isitshisi sakho siyinqabile. Isantya sokulinganisa kunye ne-Tooltiene yokunciphisa ukunciphisa ubushushu ngaphandle kokubeka imveliso.
Sebenzisa ukutya okufanelekileyo kunye nezantya zento eyenziwe ngomatshini. Ukulayisha kakhulu i-spindles kunye nokusika okugwenxa kunokukhokelela kuxinzelelo olungafunekiyo kunye nolwakhiwo lobushushu.
Qinisekisa ukuba i-VFD iqwalaselwe ngokuchanekileyo ngokweenkcazo zobugcisa zespile. Sebenzisa iimpawu zokhuselo lwe-thermal kunye nokubeka iliso kumbhoti wokuqinisekisa ukuba imoto ingavumi.
Cinga ngokufakelwa abalandeli abancedileyo okanye imeko yomoya kumasifundisane wokuphucula ukupholisa. Iinkqubo ezipholileyo-ezipholileyo, sebenzisa iradiator okanye i-chiller ukuze uqhubeke nobushushu obupholeyo.
Abanye abasebenzisi bade bakhe izisombululo zokupholisa i-DIY Sebenzisa i-PC Ridiators kunye nabalandeli, nto leyo enokuphumelela kuba oomatshini abancinci abaphakathi.
Yenza uluhlu lokutshekisha oluqhelekileyo lokujonga imeko enyamezelo, amanqanaba akuphocothayo, kunye ne-moya. Sebenzisa iikhamera ze-thermal okanye iinzwa zeqondo lezixhobo zokulinganisa ubushushu be-Spiele ngexesha lokusebenza.
Kungekudala ufumana imeko yobushushu obunyukayo, ngokukhawuleza ungangenelela ngaphambi kokuba ibe yimbambano enkulu.
Gcina umatshini kwindawo enomoya ongena kakuhle, kude nemithombo yobushushu okanye ukukhanya kwelanga ngqo. Sebenzisa iindlela zokuqokelelwa kothuli ukuthintela amasuntswana ekuvaleni abantu abaninzi bezithuthi.
Ukugqitha kakhulu kufana ne-fuse ehamba kancinci - awuyi kuqaphela impembelelo yayo kwangoko, kodwa ngokuhamba kwexesha iya kuphumla intsebenzo kunye nokuthembeka koomatshini. Ngokuqonda ezona zinto zibangela kwaye uphumeze izisombululo ze-smart, ezisebenzayo, ungagcina i-spindle ye-spindle ipholile, ixesha elide, kwaye ngokufanelekileyo. Uthintelo apha ayingcono kunonyango- luphantsi kakhulu.
Ukuntywila kwinqwelo-moya ye-cnc spindle ayicaphukisi-luphawu lwesilumkiso. Ikuxelela into, kwaye ukuba ungayikhathaleli, uvula ucango luluhlu olupheleleyo, lweengxaki. Ukuhamba ngokugqithisileyo kungonakalisa ukugqiba komgangatho, nxiba isixhobo sakho ngokukhawuleza, kwaye ekugqibeleni ubangela ukonakala kwe-spindle. Iindaba Ezilungileyo? Unokubamba kwaye uyilungise kwangoko, nje ukuba uqonde ukuba yintoni ebangela ukuba inyibilikisi kunye nendlela yokujongana nayo.
Esona sizathu sixhaphakileyo emva kokufakwa kwesixhobo esingengaphezulu. Ukuba isixhobo sokusika asihlali ngokuchanekileyo kwi-collet okanye ukuba isixhobo ngokwawo asilungelelani, sinokuphosa iziko le-spiend. Oku kungalingani kuya kuthi cwaka ngakumbi kwisantya esiphezulu, apho i-tast encinci inokubangela ukungcungcutheka.
Iibherings zidlala indima ebalulekileyo ekuzinziseni i-spindle. Ixesha elingaphezulu, banxiba okanye bakhulule, ngakumbi ukuba bangabanjiswanga okanye bacocwe ngokufanelekileyo. Njengoko iibherings de vegrade, bazisa umdlalo okanye 'igumbi lokuhlambela ' kwi-SPITLE 'kwi-SPITLE SPFEL, ehambelana nokusebenza ngexesha lokusebenza.
Ingozi yenzekile - mhlawumbi i-spindle iphoswe ngexesha lolondolozo, okanye mhlawumbi sisixhobo esaphukileyo ngexesha lomsebenzi. Ukuba ishaphu yesiphene ingena kancinci, iya kubangela isingqisho, idonsa ukungcungcutheka ngalo lonke ixesha ihamba. Esi sesinye sezizathu ezinokubangela kakhulu kwaye zihlala zifuna ukulungisa okanye ukutshintshwa.
Ukuba isiphene asihambelani ngokuchanekileyo kunye nomatshini oshiyekileyo, okanye ukuba isikhokelo sakho somgca asisikwerekisi, imoto iya kushukumisa njengoko izama ukuhlawula ezi mpazamo. Ukufakelwa okuhlwempuzekileyo kunye nokungabikho kokulinganisa kusoloko kusetyenziswa amacalpiri apha.
Ngamanye amaxesha, i-vibration ayizukuvela esiphelweni ngokwayo kodwa isuka kumatshini okanye kwisiseko somatshini. Ukuba umatshini wakho we-CNC ubekwe kumgangatho ongalinganiyo, okanye ukuba amabakelo akhulayo akhululekile, inokwenza isiphumo esinengxaki yokuphelisa i-spindle spiibrache.
Ukujikeleza i-spindlert kwi-RPM ephezulu ngaphandle komthwalo okanye isixhobo ngamanye amaxesha kunokubangela i-chibnonic vibes, ngakumbi ngoomatshini bokukhanya. Oku akusoloko kuyimpazamo kodwa kunophawu lokuba ezinye iikototheli ziziphatha ngendlela engaphantsi kwemiqathango.
Soloko uqiniseke ukuba isixhobo sakho sokusika sigxile ngokufanelekileyo kwiqokeleli. Coca zombini isixhobo se-shank kunye nokhola ngaphambi kofakelo. Kwimisebenzi ehamba ngesantya esiphezulu, cinga ngokusetyenziswa kwezixhobo ezilungeleleneyo kunye neekholeji, ezinciphisa ukuntywila.
Jonga iibherithi ze-spindle zeempawu zempawu zokunxiba, ukugaya ingxolo, okanye ukukhululeka. Faka endaweni yabo ukuba kukho imfuneko, kwaye usoloko ulandela isikhokelo somenzi wohlobo kunye nokufakwa. Oku kwenziwe ngcono ngaphambi komonakalo osasazeka kwishaphu yesitshizi.
Iimvavanyo ezibalekayo zisebenzisa isalathi-fakheyitha inokukunceda ubone ukuba ishaphu yesiphene igobile. Ukuba ukhululekile kungaphaya kwemida eyamkelekileyo (ihlala ingaphezulu kwe-0.0mmm), lixesha lokufumana i-spindle isebenze okanye itshintshwe.
Sebenzisa izixhobo zokulungelelanisa ukukhetha ukuba isitshisi sinesikwere esigqibeleleyo kunye nebhedi yomatshini kunye ne-perpendicular ukuya kwi-axis esisikiweyo. Ukungasebenzi gwenxa akubanga kubangela ukuntywila kodwa kuchaphazela ukuchaneka kokuncitshiswa kwakho.
Qiniseka ukuba umatshini wakho ukwindawo eqinileyo, yenqanaba. Qinisa zonke iibhloko kunye nokunyusa iipleyiti. Unokude ucinge ngokusebenzisa i-Mats eshukumisayo-i-mats okanye iinyawo zerabha ukuze uzinze ezinye, ngakumbi kwiindawo eziphezulu zokuhamba ngeendawo eziphakamileyo ezinjengeevenkile zensimbi.
Kulumkele ukujikeleza i-spindle yakho kwi-RPM ephezulu kakhulu ngaphandle komthwalo ixesha elide. Ukuba wenza uvavanyo lwe-spin, yigcine ifutshane kwaye ujonge nayiphi na into engaqhelekanga. Ukuba ukungqubana kwenzeka kuphela ngesantya esithile, ukunciphisa uluhlu lwe-RPM de umba usonjululwe.
Iinkqubo ze-spindle zale mihla zikuvumela ukuba usebenzise i-accelerometer okanye isoftware yokuhlola idrafti. Ezi zixhobo zekhondo lokulandela iindlela zokuhambahamba kwaye zazise xa inqanaba ligqitha kwimilinganiselo ekhuselekileyo. Oku kunceda ekubambeni iingxaki ngaphambi kokuba kube yintlekele.
I-vibration egqithisileyo ayisiyo inkathazo - ngumqondiso. Oomatshini, njengabantu, kukuxelela xa into ayilunganga ukuba uyayazi indlela yokumamela. Iqhinga ayisiyo ukuphatha uphawu kodwa lokuzingela kwaye lilungisa unobangela. Nokuba kukuthoba isixhobo esibi, ebhetri embi, okanye ukungasebenzi kakuhle, ukujongana nokutshintsha kwe-spindle kwangoko kungekho kulwalamano lwakho lwe-CNC kwaye uphucule wonke umsebenzi wetafile yakho.
Ingxolo engaqhelekanga evela kwimoto yakho ye-CNC ye-CNC ayinakutyeshelwa. Balingana noomatshini bokukhala. Nokuba yindlela ephezulu egcweleyo, i-hum egudileyo, okanye isandi esithe nkqo, yonke ingxolo kukuxelela into ethile malunga nento engahambi kakuhle ngaphakathi kwe-spindle yakho. Ukubambisa ezi cuio zeaudiyo kwangoko kunokuthetha umahluko phakathi kokutshintshwa ngokulula kunye nemoto epheleleyo yokwakha kwakhona.
Eyona culprit ehamba rhoqo emva kwezionsy inxitywe okanye zisilela. Njengoko iibherings de vegrade, ukujikeleziswa okutyebileyo kweshafti ye-spindle kuya kulalanisa. Oku kudala uluhlu lwengxolo ukusuka ekuhlekiseni ekupheliseni ukucima. Ezona zinxitywe zininzi, ezona zininzi kwaye zirhabaxa Ingxolo iba.
Ibhola ebhetri yebhola inokuvelisa i-whine egcweleyo, ngelixa irollrangs idla ngokudala isandi esinzulu, esikhulayo xa besiqala ukuya kubi.
Ukuba isixhobo sakho sokusika okanye i-compt ayikhuselekanga ngokufanelekileyo, inokuhamba nxamnye ne-spindle shaft okanye chuck. Oku kuhlala kukhokelela kwingxolo yencoko okanye ingxolo eshukumayo, ngakumbi kwii-RPM eziphezulu. Isandi sinokuza sihambe, kuxhomekeke kumthwalo kunye nesantya.
Ukungahambelani kombane ngaphakathi kwemoto ye-SPITLE-Njengomoya ophosakeleyo okanye ukuhamba okungahambelaniyo kwangoku - kunokwenza i-buzzling okanye ingxolo yokuthengisa. Inokuvakala ekuqaleni, kodwa ekuhambeni kwexesha, imoto inokuqalisa ukukhupha i-hum eyohluliweyo enkulu phantsi komthwalo.
Uthuli, uthuli lokuphola, kunye nee-chip ezincinci zentsimbi zihlala zifumana indlela yazo kwimoto ye-spindle ukuba itywina yonakele okanye iifilitha azigcinwanga. Olu dibaniso luphazamisa iibherithi kwaye lubangela ukukrwada okungaqhelekanga okanye izandi zokuhamba.
Kuyafana nesanti kwibhokisi yegiya-gritty, engalindelekanga, kwaye ekugqibeleni iyonakalisa.
I-Spindele Spindle Spindle okanye isixhobo esingaphezulu semali esenze ingxolo ehambelana nayo. Unokusiva isingqisho sokudodobala okanye ivela kwizandi zokudumisa, ngakumbi ngexesha lokukhawulezisa kunye nenkohliso. Ezi ngxolo zihlala zihamba kunye nokuhamba kancinci.
Ukupheliswa komoya opholileyo, abalandeli abawonakalisiweyo banokuvelisa ngokungxama okanye ukugaya iingxolo. Kwiinkqubo ezipholileyo ezipholileyo, impompo yokusilela kusenokuvelisa ukuthambisa, ukugqobhoza, okanye inkqonkqoza ingxolo ngenxa yokuhamba kwe-caviting okanye ukugela.
Xa usiva ingxolo yokuthwala, musa ukulinda - phanda kwangoko. Vala umatshini, unqamle amandla, kwaye ujikeleze i-spindle ngesandla. Yiva nakuphi na ukugaya okanye ukumelana.
Ukuba ingxolo iyaqhubeka, thatha indawo yebhetri kunye nenkcazo echanekileyo. Ungalibali ukucoca izindlu ezisikwe-spindle ngokufanelekileyo kwaye usebenzise ioyile esemgangathweni ephezulu elungele iimfuno zoomatshini bakho.
Jonga i-collet yakho kunye nesixhobo sokulunga okufanelekileyo. Ukuba uyayiphawula i-ifuthe okanye ukuSebenza, endaweni yabo. Soloko ucoca umgcini wesixhobo kunye nesixhobo se-shank ngaphambi kokufakwa ukuqinisekisa ukuba i-snug ifanelekile kwaye iphephe incoko.
Kwimisebenzi ehamba ngesantya esiphezulu, sebenzisa izixhobo ezichanekileyo zokunciphisa umngcipheko wengxolo yengxolo.
Sebenzisa isoftware ye-Multimeter okanye isoftware ye-spindle yokujonga i-voltage ihla okanye i-frequency engahambelaniyo. Qinisekisa ukuba useto lwakho lwe-VFD dibanisa i-spiles propes ngokuchanekileyo. Lungisa nayiphi na imiba ye-Wiring okanye iingxaki zomhlaba ukuthintela ingxolo yombane ekubeni yingxaki enkulu.
Ukuba ungcoliseko luyakrokrelwa, luyekisa i-spindle yokucoca ngaphakathi. Sebenzisa umoya oxinzelelweyo, amalaphu angenazi-lint, kunye nedigri efanelekileyo yokususa inkunkuma. Vavanya amatywina kunye neefiltha kwaye uzibeke endaweni yazo ukuba yonakele. Gcina indawo yakho yokusebenza icocekile ukuthintela i-norress yothuli.
Ukuba ukrokrela umngxunya we-Bent, uqhuba uvavanyo oluphucukileyo ngesalathiso sokudayala. Nakuphi na ukuphambuka okukhulu kubonisa ukungalunganga okanye ukonakala kweshabi. Kuxhomekeka kubulumko, i-spindele yokwakha okanye yokutshintshwa inokuba yimfuneko.
Vavanya abalandeli bomoya kwi-blade monakalo kwaye ucoceke nayiphi na inkunkuma. Faka indawo abalandeli abangasebenzi kakuhle okanye ukuphuculwa komntu ophumelelayo, ngakumbi. Iinkqubo zamanzi, zigungxule i-coolant loop, iiblubhu ze-tubble zomoya, kwaye zijonga ukusebenza kwempompo. Impompo yengqungqwano inokuthi isayine umthengisi osilelayo okanye i-sub adren.
Sebenzisa imitha ye-secrebel okanye i-acoustic hlaluter ukungena amanqanaba engxolo ngokuhamba kwexesha. I-Spikes ngequbuliso okanye iiprofayili zesandi ezitsha zinokuba zizilumkiso zokuqala. Ukugcina ilogi yeaudiyo kunceda ekuchongeni iipateni kwaye zenze ukuphikisana ngengxaki yokuqhutywa kwedatha.
Ingxolo ayisiyongxaki nje - yindlela yakho ye-spindle yokutsho, 'hey, into engalunganga. Ukumamela ngononophelo, ukwenza ngokukhawuleza, kunye nokugcina umatshini wakho ngokungaphezulu unokuthi cwaka izikhalazo zika-Spingle kwaye ugcine imisebenzi yakho ye-CNC igudile kwaye inemveliso. Khumbula, isiphatho esithule kukhuseleko olusempilweni.
Isitshisi esingayi kujika sifana nemoto engayi kuqalisa - ifile emanzini kwaye inqabile yonke imveliso. Xa imoto yakho ye-CNC iyala ukujikeleza, inokuziva ngathi yingxaki, ngakumbi ngexesha lokuveliswa okanye umsebenzi onzima. Kodwa musa ukothuka. Isitshixo kukuhlala ucwangcisile. Kukho izizathu ezininzi zokuba oku kungenzeka, kwaye uninzi lwazo lunokulungiswa ngendlela esengqiqweni kunye nomonde omncinci.
Oku kuhlala kuyisikreqo sokuqala kunye neyona nto iphambili. Ukuba imoto yesitshizi ayifumani mandla kwi-VFD (idrive eguquguqukayo) okanye umlawuli ophambili, ayinakukwazi ukujikeleza. Inokubangelwa kukwaphula umthetho ophumileyo, ifuse yeblown, okanye intambo yamandla eqaqambileyo.
Ukuguquguquka kwamandla okanye ukunyanisa kunokuyonakalisa izinto zangaphakathi, ezikhokelela ekuthambekeni kweAngechis.
I-VFD isebenza njengengqondo yemoto yakho. Ukuba ayicwangciswanga ngokuchanekileyo okanye ukuba iitotingi zayo zitshintshiwe ngengozi, inokusilela ukuthumela imiqondiso echanekileyo ukuqala inqwelo moya.
Oku kubandakanya imiba efana ne-frequency engachanekanga, i-id ye-id yemoto, okanye itshixiwe kwi-norvacks.
Uya kumangaliswa yindlela kangangesona iqhosha lokumisa elixakekileyo lisasebenza, linqumle amandla kwimoto. Kulula ukutyeshela, ngakumbi ukuba abaqhubi abaninzi babandakanyekile.
I-wiring, icinyiwe, okanye inyibilikisi phakathi kwephaneli ye-VFD, yokulawula, kunye ne-spindler ngokwayo inokuphazamisa ukuhamba kwesiginali. Ngokufanayo, izihloko ezitshisiweyo okanye ukuphela kwamagama aphukileyo kunokuthintela ngokuthe cwaka kwimoto.
Ukuba i-spindle ifakwe i-teations, i-rances ye-mon therres, okanye umonakalo woomatshini, izinto zangaphakathi ezinjengomoya okanye iibhulashi (ukuba ziyasebenza) zinokungaphaya komsebenzi.
Isoftware yoLawulo lwe-CNC ngamanye amaxesha ingakwazi ukukhululeka, ukungasebenzi kakuhle, okanye ukusilela ekuqaliseni isitayile ngenxa ye-bugs, iifayile ezonakeleyo, okanye iingxabano ze-firwware.
Ukuba uxanduva lokudlulisela uxanduva lokuphucula isekethe yokutshiza isilele, imoto yakho ayiyi kufumana 'ukuyalela. Oku kuhlala kwenzeka kunye nobudala okanye emva kokugobeka amandla.
Qinisekisa ukuba indawo yokuma engxamisekileyo ayibandakanyeki kwaye yonke i-internhacks yanelisekile. Hlela kwakhona ukutshintshwa ukuba kuyafuneka kwaye uqinisekise imeko yabo kwiphaneli yolawulo lwe-CNC.
Sebenzisa i-Multeter kwi-Voltage ingena kwi-VFD. Qinisekisa ukuba amandla azinzile nakuluhlu olucetyiswayo. Ukuba i-fuse okanye i-bowker ikhutshiwe, chonga kwaye ilungelelanise isizathu sokuseta kwakhona.
Fikelela kwimenyu ye-VFD kwaye ufumane kabini zonke iiparamitha ezinxulumene nokuqala kwemoto, rhoqo, ixesha lokukhawulezisa, kunye nokulayisha ngaphezulu ukhuseleko. Misela kwakhona useto lwefektri ukuba luyafuneka kwaye luhlengahlengise ngoqwalaselo lwe-backup.
Uninzi lwe-VFDS kunye nolawulo lwe-CNC luya kubonisa iikhowudi zempazamo okanye imiyalezo yempazamo. Ezi promeni zegolide yegolide yokuqonda. Jonga kwincwadana yemigaqo yomenzi ukuze wenze impazamo kwaye uthathe inyathelo ngokufanelekileyo.
Jonga onke amandla kunye neentambo zomqondiso zomonakalo. Gug ngobumnene kwizikhonkwane ukuze ujonge ukukhululeka. Khangela amanqaku atshayo, usulelo, okanye i-terminals ekhutshiweyo. Faka endaweni okanye ukhuseleke kwakhona njengoko kufuneka.
Ngombane, zama ukujikeleza ishaphu ye-spindle ngesandla (kuphela ukuba kukhuselekile ukwenza njalo). Ukuba itshixiwe okanye ivakale irhabaxa, inokuba yi-jam yomatshini okanye isilele. Ukuba ihamba ngokukhululekileyo, ingxaki inokwenzeka yombane.
Ukuhlula ingxaki, zama ukubaleka ngokuthe ngqo kwi-VFD kwimowudi yolawulo lwencwadi ye-VFD (ukuba ikhona). Ukuba imoto iqhuba ngesandla kodwa ayingomlawuli we-CNC, umba ulele kumlawuli okanye i-G-ikhowudi.
Ukuba konke okunye kusilele, ukunyathela imoto (okanye ube nengcali) ukuhlola imimoya, i-rotor, kunye nesekethe zangaphakathi. Jonga iimpawu zokugxeka kakhulu, nxiba, okanye umonakalo wamanzi.
Ukuba umlawuli usebenza ngokungacacanga, uphinda uhlaziye okanye uhlaziye isoftware yakho ye-CNC kunye ne-firmware. Qinisekisa ukuba zonke iisetingi zonxibelelwano (i-com port, ireyithi ye-baud, njl. Njl.) Ziqwalaselwe ngokufanelekileyo.
Ukuba ugqithile kuwo onke amanyathelo kwaye awukwazi ukuyichonga lo mbandela, kunokuba lixesha lokufowuna kwitekhnoloji yokulungisa i-SPITLE okanye uthumele iyunithi kwiziko lenkonzo eliqinisekisiweyo.
I-spindle engasuki asiyiyo isiphelo sehlabathi- kodwa ifuna ingqalelo yakho epheleleyo. Nokuba ingxaki ingumbane, umatshini, okanye onxulumene nesoftware, indlela yokuthoba i-prosission efihlakeleyo inokufumana i-track ngaphandle kwexesha elininzi. Khumbula, umatshini wakho we-CNC yinkqubo, kwaye i-spindle ilungu elinye (kubaluleke kakhulu). Mphaphele kakuhle, kwaye uya kubuyisela into entle.
Iibheringi ngamagorha angangcungce kwi-CNC yakho ye-CNC. Bagcina i-shaft ejikelezayo, phatha imithwalo ephezulu, kwaye ifunxa i-shock ngexesha lokusika. Kodwa xa baqala ukusilela, yonke into ihamba ngokukhawuleza. Ukuthwala umonakalo awukwenze nje i-spindle yakho okanye i-shaky-inokuphawula ngokuchanekileyo, ukonakalisa izinto zakho, kwaye utshabalalise i-spindle ukuba ihlawulwe. Ke, masimba indlela yokuyibona le micimbi kwasekuqaleni nento onokuyenza ukuthintela okanye ukulungisa.
Enye yezalathiso zokuqala zengxaki yengxolo yingxolo. Ukugungxula, ukuqubana, okanye isandi sokugaya esikhawulezayo ngesantya esithetha ukuba ibheri yakho inxibe ngaphandle.
Cinga ngayo njengevili elinamandongomane akhululekileyo-kwiziko eliphantsi kubonakala kulungile, kodwa uyakhawuleza uye, ohamba kakhulu, shakier kuya kuba.
Iibheri ezimbi zenza ukungalingani kwishaphu yesitshizi. Ungaphawula umatshini wakho uqalisa ukungcangcazela okanye uchithe ngaphezulu kwesiqhelo, ngakumbi ngexesha lokuhamba ngokukhawuleza okanye ukusikwa nzima.
Olu tshintsho lungachaphazeli nje kwimoto kodwa kukwachanekile nokuchaneka kwezinto zakho kunye nexesha lokuphila kwezixhobo zakho.
Ibhetri ezonakalisiweyo yonyusa ukungqubana ngaphakathi kwimoto. Olu lwakhiwo lobushushu alunakubangela ii-alam ekuqaleni kodwa ekugqibeleni ziya kukhokelela ekuphembeleleni kwaye zivaliwe ukuba zingahoywa.
Ukusilela kwe-Insulelo ayizukubamba i-Spiele Shaff Speest, enokubangela ukuba amanqaku okuncokola okanye iiripples kumsebenzi wakho ogqityiweyo. Uya kubona ukungangqinelani kwento ekufanele ukuba ibe kukuncipha.
Ukuba ulinganisa ukubaleka (ukuphambuka kujikelezo olufanelekileyo) usebenzisa isalathiso sokudayala kwaye sahlule ngokuhamba kwexesha, loo nto yayingumqondiso oqinisekileyo webhetri yakho uqala ukusilela.
Amandla omatshini wakho kwaye uzame ukuguqula i-spindle ngesandla. Ukuba ivakalelwa kukuba yi-gritty, rhabaxa, okanye engangqinelani, iibhere zakho zifuna ingqalelo.
Ukuba ukrokrela umonakalo, ungalibazisi. Ukuqhubeka nokusebenzisa i-spile kunokukhokelela kwi-Shaft Scoring, ukonakaliswa kwezindlu, okanye nokubanjwa ngokupheleleyo. I-oda yomgangatho ophezulu, umvelisi webhetri.
Ibherisi echanekileyo idla ngokuhlala ilayishwe ngaphambili kwaye ihambelana. Qiniseka ukuba ukutshintshwa kufakwe i-torque kunye nolungelelwaniso oluchanekileyo.
Ukuthatha indawo ngumsebenzi onomtsalane. Sebenzisa i-pullers engalunganga okanye izando zingavutha i-spindle okanye ukonakala kwezindlu. Ukuba awuqinisekanga, kungcono ukuba unikezelwe kwiziko lokulungisa i-spindle.
Ungcoliseko njengothuli, olupholeyo, kwaye i-shavings yensimbi inokutsala izindlu zakho ze-spindle ukuba amatywina ayonakalisiweyo. Oku kubangela ukuba kunxibe ngaphambi kwexesha kunye nokusilela. Gcina indawo ecocekileyo icocekile kwaye ibuyise amatywina okuqala kophawu lokuqala lokuvuza okanye ukucutha.
Ezinye izihlangu zisebenzisa i-grey-paistor ezipakishwe, ngelixa ezinye zisebenzisa iinkqubo zokucoca ioyile. Qiniseka ukuba ulandela imigaqo yomenzi yohlobo kunye nokuphumla kwe-qubistation. Kakhulu okanye kancinci kancinci kunokubangela ukonakala.
Hlala ngaphakathi komthwalo we-spindle kunye nemida yesantya. Ukulayisha kakhulu i-spindle ngexesha lokusika ubunzima okanye ukutyhala ngaphaya kwee-RPMs zayo kunokugxininisa iibheringi. Sebenzisa iindlela ezichanekileyo zokusika kunye nesixhobo sokunciphisa uxinzelelo olungafunekiyo.
Sebenzisa izixhobo zohlalutyo lwendalo okanye oosoyenzi be-thermal ukubeka esweni imeko ye-spiend ngexesha lokwenyani. Ukubamba imiba yokuqamba kwangethuba kuthetha ukuba ungacwangcisa isondlo endaweni yokujongana nokuqhekeka ngexesha lomsebenzi.
Ukuba ubuqhuba isikhephe kwizantya eziphezulu ixesha elide, makuvumele i-RPM esezantsi kwimizuzu embalwa ngaphambi kokuvala. Oku kunceda iibherings zipholile ngokuthe chu, ethintela ukothuka inkanyezi kwaye kubomi babo.
Yenza umkhwa ukwenza uvavanyo olupheleleyo lwe-spindle kube kanye ngonyaka. Jonga iimpawu zokunxiba, ukuthambisa njengoko kufuneka, kwaye umlingane uphelelwe. Uthintelo lube lixabiso kude kunendlela yokulungiswa kaxakeka.
Ukuthwala umonakalo kunokuqalisa kancinci, kodwa akusoze uphinde uhlale unjalo. Ixesha elide ungayihoyi imiqondiso, okubi kakhulu komonakalo - kunye nebhili yokulungisa i-pimbs. Kodwa ngononophelo olufanelekileyo, itsheki rhoqo, kunye nesenzo sokuthatha ixesha, ungandisa ubomi bezandla zakho ze-Spiele kwaye ugcine umatshini wakho we-CNC unqumle icocekile kwaye uxakeke kangangeminyaka eza.
Xa uxubusha ngeengxaki ze-CCC Spindle, akukho namnye unokubonakala ngathi akafihlisiyo kodwa egxeka njengeesetingi zeverter engachanekanga. I-Inverter, ekwabizwa ngokuba yidrive ye-frequency drive (VFD), ilawula isantya sakho seSpile, i-Torque, kunye nozinzo. Fumana ubunono bayo obungalunganga, kwaye unokujamelana ne-Cascade yemicimbi - ukusuka kwintsebenzo yempazamo kumonakalo ongenakuchazwa kwe-hardware. Masiphembe kwifuthe le-INTERSTER engabekiweyo kunye nendlela yokwalela ngokuchanekileyo ukuqinisekisa ukuba i-spindle yakho isebenza ngokukhuselekileyo nangokufanelekileyo.
Iiparamitha ezingalunganga ze-VFD zinokubangela ukuba i-spindlete to flaille phakathi kwezantya, i-oscillate, okanye ize isilele ukufikelela kwi-RPM iseti. Oko kunokukhokelela ekunciphiseni okungahambelaniyo, ukugqiba komgangatho, kunye nesixhobo esingalindelekanga.
Useto lwe-inverter Iinkqubo ezingxamisekileyo ngokukhawulezisa okukhawulezayo zinokulayisha imoto, zikhulise okwangoku, kwaye zivelise ubushushu obugqithisileyo-bonke ngaphandle kwezilumkiso kwangoko.
Ayilunganga v / f (i-volts-per-hertz) ijika, i-Torque Woost, okanye useto lokuLawula lunokubangela ukuhanjiswa okungazinzanga. Oku kuthetha ukuba i-spindle ingabambisa ngexesha lokusika ubunzima okanye ukubaleka ngeTorthque, ukuKhanya okuKhawulezayo.
Iiparamitha eziguqulweyo zinokubangela iialamu zobuxoki okanye i-DARDS. Ukunxaxha kwimida ye-spindle okanye i-vressings ekhoyo ibangela ukuba i-VFD ihambe neekhowudi zempazamo ezinje nge-OC (ngaphezulu), okanye ngaphezulu (i-OT (i-OT).
Useto olungalunganga lwe-VFD lusenokwazisa ukuhlangana kwemoto, ukhulisa ii-hums ezivakalayo, okanye ukuhlambulula. Kwiimeko ezimbi kakhulu, oko kungabonisa ukuba bavumeleze ngokungalunganga kwizinto ezithile ezilinganayo - Ukukhawulezisa ukunxiba iibherithi okanye izinto zesakhiwo.
Iiprofayili ezihlwempuzekileyo okanye iiprofayili zokukhohlisa kunye nemijikelezo engazithembanga ikhokelela ekunyamezeleni uxinzelelo. Idityaniswe nefuthe lebukhali, le mincili elifutshane ihambisa ixesha lobomi kwaye inokuthi itshayele itywina kunye nemichiza.
Ukucwangciswa kwe-inflaptimal ukulungiswa kwe-inverter kunokukhokelela ekunyuseni kwamandla ngaphandle kokuhambisa ukusebenza ngokulinganayo. Oku kungekuphela nje amandla kodwa kungangaphezulu kwenkqubo yokupholisa.
Qwalasela i-voltage esisiseko seTekhi yeTrakhi, yangoku, iMandla, rhoqo, kwaye ihlawulwe i-RPM-ngokwemigaqo ye-SPITLE. Qinisekisa i-ID yemoto (ihlala ifumaneka phantsi kwe 'pid ' okanye mtr ') ihambelana nemodeli ecwangcisiweyo.
Ukuba i-spindler yakho isebenzisa i-voltage esemgangathweni / imowudi ye-frequency, faka iprofayili echanekileyo ye-V / F iprofayile kwizicwangciso ze-VFD. Oku kuqinisekisa isizukulwana seTqueque sihlala sinomgca kwaye sizinzile ukuya kwisantya esiphezulu ngaphandle kokufumana uxinzelelo kwimoto.
Kulumkele ukubeka amaxesha e-ramp kakhulu. I-ramp ende (imizuzwana eyi-1-3) inciphisa uxinzelelo kwiibherithi kwaye ithintela i-spikes yangoku. Ngokulinganayo, iinkumba zenkohliso kufuneka zithintele ukusika amandla okuqhuma kwaye kukhuthaze ukunqunyulwa.
Ukuseta imigudu yokhuseleko ekhethiweyo okanye kancinci ngaphantsi kobushushu obuphawulekayo (umzekelo, 80-90 ° C). Oku kuvumela i-VFD ukuba iphendule phambi komonakalo kwenzeka, ukunciphisa ukusilela ubushushu.
Kwimeko ezimdaka, ukufundisa iiparamitha zeTorte-rometer kunceda ukugcina intsebenzo engaguqukiyo. Kananjalo, imida yangoku kufuneka ibekwe ngaphezulu koluhlu oluqhelekileyo lokusebenza ukuthintela i-spikes ukusuka kwi-spikes ukuya kwinkqubo.
Uninzi lwe-VFDs lubonelela ngezicwangciso kwi-Filter ye-Filfals imiqondiso yokunciphisa ingxolo kunye nokuphazamiseka okulinganayo. Ukusebenza kwezi ndlela zokuphucula kuphucula ukuzinza kwemoto kwaye uthintele ekufunyeni kwempazamo yobuxoki.
Ukuba ikho, qhuba inqaku le-vfd le-vfd Oku kuququzelela ulawulo lwesantya oluchanekileyo kwaye linciphise i-vibration okanye i-rpm engathandekiyo ye-RPM.
Yenza umsitho wokungadluli kuhambo, ingozi kunye nokuphambuka. Iidrive ezininzi zale mihla zivumela i-USB okanye i-ERERNET ye-EREERMNet ye-Logs Logs yohlalutyo. Sebenzisa olu lwazi kwizicwangciso ze-vene-quene ngokuhamba kwexesha.
Abavelisi be-VFD bahlala bahlala bekhupha uhlaziyo lwe-firmware ukuphucula intsebenzo, lungisa i-bugs, okanye yongeza amanqaku okhuselo. Jonga uhlaziyo ngamaxesha ngamaxesha kwaye ubandakanya ngononophelo.
I-VFD kunye neencwadana ezinemifanekiso ye-oem ye-SPINDS inikezela isikhokelo sokuseta kunye nokucwangciswa okucetyiswayo. Bahlala bebandakanya iiparamitha zokusebenzisa i-parameter ezilungiselelwe imodeli nganye ye-Spiele. Soloko usebenzisa ezi seto njengesiseko-soze sihlukane.
Useto olungalunganga lwe-inverter lufana nokuxelela imbaleki ephakamileyo yokuqhuba phezu komlenze omnye-isiciko sakho siya kuthi uphuthile imida okanye engaphelelanga. Ngokucwangcisa i-VFD yakho ngokuchaneka kunye nokuchaneka, uqinisekisa ukuba isantya se-Spiele, ukuHanjiswa kweTorque, kunye nokukhusela i-Torte, kunye nokukhusela imoto wonke umsebenzi ngokuvisisana. Oku kungekuphela nje kokugcina izinto zobomi kodwa kukuqinisekisa ukuphindaphinda, iziphumo eziphezulu zomatshini eziphezulu.
I-bolts ezivulekileyo kunye nengxaki yokungahambi kakuhle kwinkqubo ye-CNC ibonakala ngathi yimicimbi emincinci-kodwa bangenza ibhola ekhatywayo kwiingxaki ezinzima zokusebenza ukuba azisonjululwanga. Ezi ziphoso zoomatshini zinokukhokelela kwi-vibration, ukunqunyulwa okungahambelaniyo, inxibe ngaphambi kwexesha, kunye neemeko eziyingozi zokusebenza. Uninzi lwamachizi uninzi lwaziiingxaki, ngakumbi ngexesha lokuveliswa ngokukhawuleza, kodwa uhlolo rhoqo kunye nolungelelwaniso olufanelekileyo lubalulekile ekugcineni ingqibelelo kunye nokuchaneka komatshini.
I-bolts ezikhululekileyo - nokuba kwiNtaba yeSpeindle, indawo yokuhlala, okanye i-Z-Axis Carsie-kuphazamisa ukuhambelana kwenkqubo ye-CNC. Oku kukhokelela kwi-oscillations ngexesha lokusika, ukudala iindlela zeZixhobo ezingahambelaniyo kunye nemicimbi egqibeleleyo yomgangatho.
Okukhona udlalayo okanye ukhululeka kwinkqubo, kokukhona inyathelo elikhulu. Oku kungekuphela kuphela i-spindle yakho kuphela kodwa igxininisa izixhobo zakho zokusika kunye nezikhokelo.
Ukungasebenzi kakuhle kwe-spindle-ingakumbi xa kungekho sikwere kwibhedi okanye ngokuhambelana kwi-Axes - kuya kubangela isixhobo sakho ukusika kwii-angles ezingalindelekanga. Oku kukhokelela ekungacacanga, iinxalenye ezihlaziyiweyo, kunye nokungahambelani kwesixhobo.
Nditsho nemilimitha yokuphambuka inokuguqula umsebenzi ochanekileyo kwinyibilikisi okanye inkunkuma.
Xa izinto zingangqinelani kwaye zilungelelaniswe, iinxalenye ezinje ngebherithi yomgca, isikroba esikhokelayo, kunye ne-Spiets Shafts amava amava. Oku kukhokelela ekuphenduleni ngaphambi kwexesha, ukufuna ulondolozo rhoqo okanye ukutshintshwa.
I-Spindles esebenzisekileyo ibeka uxinzelelo olulandelayo kumngxunya ngexesha lokujikeleza, ukwandisa umthwalo kwiibherithi kunye nemoto ngokwayo. Olu xinzelelo luphelele ubomi obususelayo, lubangela ukugqithisa, kwaye lunokugoba umngxunya kwiimeko ezinzima.
Izinto ezikhululekileyo zinokukhululeka ngakumbi ngexesha lokusebenza, kwaye kwezona meko zimbi kakhulu, zahlukile ngokupheleleyo. Intaba ye-Spiele Ukophula i-18,000 i-RPM inokubangela ukonakala kwentlekele kumatshini kwaye kubeka umngcipheko omkhulu kubaqhubi.
Abantu abafunekayo abagcina i-spindle kunye nebrakethi yokunyusa kufuneka bantshwenyile kumenzi ocetyiswayo. Ukuqina okungaphezulu kunokubangela izinto, ngelixa uqinisekisa ukuqina kukhokelela kwintshukumo nakwintshukumo.
Yenza inkqubo yesondlo ukukhangela kwaye uqhubekeke ngokutsha ii-bolts kwiveki okanye zenyanga, kuxhomekeke ekusebenziseni ngomatshini. Ukwanda kwe-shirm, ukuntywila, kunye nokutshintsha kwesixhobo esiphindaphindiweyo kunokukhulula iibhloko ezikhuselekileyo.
Kubanzi ngokungapheliyo kodwa obomeleleyo, faka i-ocker yentambo ephakathi (umzekelo, i-lockite Blue). Oku kunceda ukukhusela ii-bolts ekuphuculeni ukukhululeka ngelixa usavumela ikamva.
Sebenzisa isalathiso sovavanyo lokudayela (i-DTI) ukulinganisa ukungqubana kunye nokudityaniswa kwesikhuselo. Ngolungelelwaniso oluthe nkqo, nyusa i-dti ukuya kwi-spindle kwaye ujikeleze ngaphezulu komphezulu womsebenzi owaziwayo. Nakuphi na ukwahluka kubonisa ukuba uqhekezwe okanye ukungasebenzi kakuhle.
Ukulungelelaniswa okuthe tye, jonga ukuba ngaba i-spindle ihambelane ne-Gantry okanye ii-axis iindlela. Sebenzisa imiphetho ethe tye, isikwere samachiza, kunye neebhloko zokuchaneka ukuze ulungelelanise.
Ukuba ulungelelwaniso luphelile, sebenzisa i-shims echanekileyo yokulungisa ukuphakama okanye i-engile. Khulula intaba kancinci, faka i-shim yesitokhwe, kwaye utshise kancinci kancinci ngelixa ulungelelwaniso kwakhona. Thatha ixesha lakho-ukrwada kunokwenza gwenxa ukungalunganga.
Ngamanye amaxesha, iingxaki zolungelelwaniso zivela kwisiseko esingaveliswanga. Sebenzisa inqanaba legcisa lokuqinisekisa ukuba isakhelo se-CNC sicale kwaye sixhaswe ngokuhlwa. Inqanaba elingalinganiyo linokubangela zonke iintlobo zokulandela umkhondo kunye nemiba yokulandela.
Ungalibali ukuhlola i-Z-Axis - ngakumbi isikroba esikhokelela, i-ristars, kunye neNkulumbuso yeZithuthi zoMtshato. La macandelo athabatha umngxunya wokunyanzelwa ngexesha lokuhlala ezithe nkqo kwaye zihlala ziqala ukukhulisa ukukhululwa.
Kwi-CNCS-isitayile see-CNCs, uxinzelelo olungalinganiyo okanye izilali ezingekho phantsi zinokubangela icala elinye le-guntry ukukhokela okanye i-lag. Oku kukhokelela ekunciphiseni okanye kwiimilo ezigqwethekileyo. Sebenzisa imilinganiselo ye-diagonal kunye nesikwere ukuqinisekisa omabini amacala ahambelana.
Naliphi na ixesha uhlengahlengisa okanye ulungelelanise i-spindle, ungene kwimilinganiselo kunye nezenzo. Oku kwenza ukuthoba ingxaki kwixesha elizayo kwaye kunceda ukulandelwa kokutshintsha kancinci kwezinto ezinokubonisa imicimbi yesakhiwo ngokuhamba kwexesha.
Iibhotile eziqinileyo kunye nesiphithiphithi esihambelana ngokuchanekileyo sisiseko sobunyani be-CNC. Kungabonakala ngathi yinkcukacha ezincinci, kodwa i-hardware evulekileyo kunye neendawo ezinqabileyo zihlala ziyinto efihlakeleyo emva kokuncokola, ichiza, kunye nokusilela koomatshini. Ngokunikezela imizuzu embalwa yokuqinisa nokulungelelanisa useto lwakho, ugcina iiyure ekubuyiseleni kwakhona kunye namakhulu ngokulungisa-kwaye ugcine inkqubo yakho ye-CNC esebenza kakuhle nangokukhuselekileyo.
Kumatshini we-CNC osebenzisa i-Belt-Drind-Driven Spien Spien, uxinzelelo lwebhanti lidlala indima ebalulekileyo ekugcineni ukuhanjiswa kwamandla okungaguqukiyo kunye nokuchaneka kwe-spindle. Xa iibhotile zikhulula-yingxaki eyaziwa ngokuba yibhanti yokutsala - ikhokelela ekutsaleni, ukungangqinelani kwesantya, kunye nokungaphumeleli kwe-spindle ukuba kungakhathalelwa ixesha elide. Ukungafaniyo okungafaniyo neenkqubo zothundo lwe-ngqo, ukuseta okwenziwe ngebhanti kufuna uhlolo kunye nesondlo sokuhlala sithembekile kwaye sichanekile.
Njengalo naliphi na icandelo le-elastic, iibhanti zidla ngokutyibilika ngokusetyenziswa ixesha elide. Irabha okanye i-polyurethane Byts ilahlekile ngokuthe ngcembe, ngakumbi kwizicelo eziphezulu zeRPM okanye izicelo eziphezulu. Njengoko ibhanti inxiba kwaye ithe yathandabuza, ayinakubamba iipulleys ngokuqinileyo, zibangela ukuntywila ngexesha lokusebenza.
Utshintsho lobushushu kwiworkshop lungachaphazela ngokuqinileyo uxinzelelo lwebhanti. Ubushushu bubangela ibhanti lokwandisa, ukunciphisa ibambe. Kwicala le-Flip, iindawo ezibandayo zenza ikhontrakthi yebhanti, enokuthi inyuse i-teasts okwethutyana kodwa ikhawuleze inxibe.
Ibhanti efakwe ngaphandle kokuba uxinzelelo olufanelekileyo ukusuka ekuqaleni luphantse luqinisekisiwe ukuba lubethwe kwangoko. Abasebenzisi abatsha bahlala beqinisa i-belts 'ngokuziva, ' kukhokelela ekungahambelaniyo. Ukuqina okungaphezulu kubi kakhulu, kubeka uxinzelelo kwi-spindlerings kunye ne-shaftts.
Ukuba i-pulleys drile okanye i-shafti yeemoto iphazamiseke kakubi, isebenza ingcinezelo engalinganiyo kwibhanti, ibangela ukuba inxibe ngokukhawuleza nangokutyibilika. Oku gwenxa kwakhokelela ekubekweni kwendlela, ukuthobeka, kwaye ekugqibeleni, ukubetha.
Abanini bamatshini abaninzi balibale nje ukujonga uxinzelelo lwebhanti njengenxalenye yenkqubo yazo yogcino. Kuba amabhanti ahlala efakwe apha, ingxaki ayibonakali de ibe ifuthe ukusebenza kwe-spindle.
Ukuvezwa kokuphola, i-oyile ye-oyile, okanye ivenkile yenkunkuma ye-Belt Weby Welt. Umphezulu unokutyibilika, ukunciphisa ukuxabana nokukhulula inkqubo ye-drive nokuba impikiswano yoomatshini ibonakala ichanekile.
Vavanya imbambano ngamaxesha athile - iveki ukuze usebenzise ixesha okanye inyanga nenyanga yoomatshini abalula. Kuya kufuneka ukwazi ukucinezela ibhanti malunga ne-1/4 i-intshi (6 mm) ngoxinzelelo oluphakathi, kodwa luhlala lulandela izikhokelo zomenzi womatshini wakho othile.
Cinga ngokusebenzisa igeji ye-telt yebhanti yokuFunda okuchanekileyo, ngakumbi ukuba ukuchaneka kubalulekile emsebenzini wakho.
Ukubuyisela uxinzelelo olufanelekileyo, ukhulule i-bolts yeenqwelo moya, lungisa imeko yemoto ukuqinisa ibhanti, emva koko utshixe i-bolts ibuyele kwindawo. Yenza uhlengahlengiso oluncinci kwaye uphinde uphinde uphinde ukhule rhoqo ukuphepha ukuthuthuzela.
Ukuba ibhanti ibonisa iimpawu zokuqhekeza, ukugcwala, ukubetha, okanye ukulahleka, kutshintsha kwangoko. Ibhanti egudileyo ayizukubamba impindezelo nokuba iphinde iqiniswe. Hlala ubeka endaweni yemigangatho ephezulu, ehambelana neebhanti eziphezulu-ezinye iindlela zexabiso lingazolula ngokukhawuleza okanye zityibilika phantsi komthwalo.
Sebenzisa ilaphu elomileyo okanye ibhulukhwe yomoya ukususa uthuli kunye nenkunkuma kwibhanti kunye neepulles. Ukuba ibhanti liza kunxibelelana neoyile okanye ipholile, sisule ngokupheleleyo okanye sibekele indawo yokuba ungcolisiwe.
Kulumkele ukusebenzisa iingubo zebhanti okanye unyango ngaphandle kokuba kuvunywe ngokucacileyo ngumenzi webhanti.
I-picleys engekho ngqiqweni igxile kwibhanti ngokungalingani. Sebenzisa isixhobo esithe tye okanye isixhobo sokulungelelanisa i-laser ukuqinisekisa ukuba zombini iimoto kunye ne-spindles zilungelelaniswe ngokugqibeleleyo. Ukungasebenziyo akuyi kubangelanga kuphela ukubamba kodwa kungakhokelela ekulandeleni i-Belt-Tracking.
Vavanya i-palleys yokunxiba, ukusula, okanye ukonakala. I-Pulley ene-grooves enxibileyo ayiyi kubamba ibhanti ngokufanelekileyo, nokuba ungaqine kangakanani. Guqula i-pulleys eyonakeleyo ngexesha lokubhalwa kwebhanti ukukhusela imiba ephindaphindiweyo.
Ukufumana izicelo zokufunwa, cinga ngokufumana i-Belts yexesha elongeziweyo Ezi belts zolula ixesha elingaphezulu kwaye zigcine ukungqinelana okungcono, zibenza balungele umsebenzi ochanekileyo.
Ezinye iinkqubo ze-CNC zivumela ukongezwa kwezinto ezenzekelayo okanye ezentwasahlobo. Ezi zixhobo zigcina uxinzelelo rhoqo kwaye zinciphise isidingo sohlengahlengiso lwencwadi. Ziluncedo kuomatshini osebenza kwimithwalo eyahlukileyo kunye nezantya.
Emva kokuhlengahlengisa okanye ukutshintsha ibhanti, vavanya isitshisi phantsi komthwalo. Mamela ukuncwina okanye i-chirping izandi-uphawu lokutyibilika. Ukubeka iliso kuguquko lwe-RPM okanye ukusika ukungahambelani nobungqina obungaphezulu kwemicimbi yengcaciso.
I-Belt Slackeng ayinakuvakala ngathi yindawo enkulu-de i-spindle yakho iqala amanyathelo alahlekileyo, ukunqunyulwa kwakho kujongeka ngokungaphaya, okanye izixhobo zakho zihamba ngokukhawuleza kabini ngokukhawuleza. I-spindle eqhutywa ngebhanti ilunge kuphela njengengxwabangxwaba. Ke yiphathe njengekhonkco elibalulekileyo kwinkqubo yakho yomatshini: Yihlola rhoqo, ungqubana ngokufanelekileyo, kwaye uyithathele ingqalelo ngaphambi kokuba iguqule ibe yingxaki ongakwaziyo ukungahoyi.
Iisekethe ezifutshane zombane kwiinkqubo ze-CNC Spiles yimicimbi enzulu-zinokubangela ukuba zivale kwaye zivale i-resiverens, ihambo yokukhusela, kwaye inomonakalisa i-spindle motor, i-vfd, okanye i-vector. Ukufunyanwa ngokukhawuleza kunye nokusonjululwa kubalulekile ukuthintela ubungozi bokhuseleko kunye nexesha lokuphumla.
Ii-CNC zolawulo lwe-CNC kunye ne-VFDS (okanye i-vector drives) imicimbi yemiqondiso rhoqo ngeekhowudi zempazamo ezinjengesiphatho se-Spiele Drive okanye Spindle 993) . Ezi mpazamo zibonisa iSigaba seSigaba seSigaba okanye kwiSigaba seSigaba esifutshane, zibakhohlikisela ukuvalwa okuzenzekelayo kwenkqubo I-Haaascnc.com + 4Haascnc.com + 4lunyee.com + 4Iiforamu.meholt.com.
Nqamla i-spindle kwi-drive kwaye ulinganise ukuxhathisa phakathi kwesigaba sokukhokelela (i-UV, VW, WU) okanye phakathi kwesigaba ngasinye kunye nomhlaba. Isiphene esisempilweni sibonisa phezulu kakhulu (i-megahm) okanye i-megahm ivulekile; Nantoni na ekufutshane ne-zero i-zero emfutshane I-Haaascnc.com + 1NAASCNCUCCUCK.com + 1.
Iidrives ze-vector zanamhlanje ziya kukhangela ii-alamu ngaphakathi kunye nezophando. Ezi zinto zifuna ukukhangela kwindawo yokuqhuba (umz. I-Haaascnc.com.
Iimpawu ezifana ne-wiring okanye i-wiring ebilayo, itshisa amanqaku kwi-Chunte, inyibilikisiwe, okanye ihlawulwe iintambo ezisongelweyo ngokuhamba ngeenyawo zinokubonisa indlela emfutshane yokuhamba I-Cncukoone.com + 4Haascnc.com + 4forum.onefinitycCD.com + 4.
Iifutshane zinokwenzeka kuphela phantsi komthwalo okanye ngexesha lokwanda kwe-shirmal-systen ezinokubaleka zilungile ekuphumleni kodwa uhambo olufutshane emva kokusebenza.
Yikhuphe ngokupheleleyo intambo kwimoto kunye nenqanaba lesigaba senqanaba kunye nokuchaphazeleka kwenqanaba leSigaba seSigaba seSigaba seSigaba seSigaba seSigaba seSigaba somhlaba. Imfutshane ngaphakathi kwentambo kuthetha ukuba kufuneka itshintshwe I-Haaascnc.com.
Susa kwaye uhlole abafundisi (kubandakanya i-Delta / Wye Completors) yokutshisa okanye ukususwa. Icocekile okanye ibuyise izinto ezonakalisiweyo I-Switminachinsist.com + 6Haascnc.com + i-6reddit.com + 6.
Ngeentambo ze-Spiele ezixhonyiweyo kwimoto, uvavanyo lwe-UV, i-VW, i-WU, kufuneka ilungelelaniswe kwaye ingaphakathi kwe-OHMS embalwa). Mfutshane emhlabeni kufuneka afunde. Nakuphi na ukuphambuka kuthetha ukulungiswa kwemoto okanye ukubuyela umva kuyimfuneko cnczoone.com + 7Aascnc.com + 7lunyue.com + 7.
Landela iiprothokholi zomenzi ukuvavanya izinto zangaphakathi njengabaphathi abaphinda baphinde baphinde kunye nebhasi ye-DC. Nakuphi na ukuxhathisa okusezantsi kwe-chassis, oovimba abasasaziweyo, okanye umthwalo ophithileyo chaza ukulungiswa kwe-drive okanye ukutshintshwa kuyafuneka Iforum.ofinitycCnc.com + 3Haascnc.com + 3Haascconc.com + 3.
Ukuba i-wiring ibonisa ukungafihli okanye ukunxiba okungaphezulu, sebenzisa intambo ye-spindle ephezulu kunye nokukhuselwa okufanelekileyo kunye nokukhululeka.
Emva kokulungiswa, ukuvuselelwa kwakhona, amandla, phezulu, kunye nokuphindaphinda. Sebenzisa umthwalo ongekho mthwalo ngelixa ubeka iliso kwi-gebration kunye neqondo lokushisa ngaphambi kokuqhubeka nomthwalo opheleleyo.
Rhoqo Vavanya iintambo kunye nezinxibelelanisi zokunxiba, ukucofa, okanye ukubonakaliswa kweshushu. Sebenzisa iintambo ezikhuselweyo ukunciphisa i-EMI, gcina ulawulo olukhuselekileyo lwentambo, kwaye uqinisekise unxibelelwano olufanelekileyo.
Ingcebiso yePro: Ukuba le nkqubo iqhubeka nokuhamba nokujongana nemicimbi ebonakalayo, ikwandise izinto ezinokubangela ukuba zikwazi ukukhetha okwethutyana (umz. I-Preciese inyathelo lokuyahlula-hlulo inceda ibonisa impazamo ngokukhawuleza.
Ukujongana neemfutshane zombane ngokukhawuleza kuqinisekisa ubuchwephesha kunye nokuthembeka kwe-CNC yakho ye-CNC kunye ne-drive. Musa ukulinda umsi okanye i-spark-ihloliso rhoqo kwaye uvavanyo lukhuseleke ngakumbi, omelele ngakumbi.
I-CNC Spindle Spindle ibonakale ngathi injengemisebenzi enzima yokusebenza - kwaye ayibotshwanga. Ukuhlala ngaphambi kweengxaki eziqhelekileyo njengokugqitha kakhulu, ukuntywila, okanye ukungalunganga kugcina ivenkile yakho isebenza njengomatshini onesidima.
Uvavanyo oluqhelekileyo, ukusetyenziswa okufanelekileyo, kunye noqeqesho olufanelekileyo kuyahamba. Phatha i-spindle yakho kakuhle, kwaye iya kubuyisela inkolelo ngentsebenzo engaguqukiyo, ebaluleke kakhulu.
Ukugqitha ngokugqithisileyo kukufuphi nokupholisa kakubi, iifiltha ezivaliweyo, okanye ukuqhuba ngesantya esiphezulu ixesha elide ngaphandle kwekhefu.
Oko kuxhomekeke ekusetyenzisweni, kodwa umgaqo jikelele ziiyure ezili-100 ukuya kwezi-5 zokufumana isantya esiphezulu. Soloko ubhekisa kwincwadana yemigaqo ye-spile.
Ngokuqinisekileyo. I-voltionage engalunganga okanye useto lokuhamba-hamba lunokubangela ukuba i-spindlency isebenze ngokungekho semthethweni kwaye igqithise okanye iphumelele ngokupheleleyo.
Ngononophelo olufanelekileyo, uninzi lweziphuli zinokuhlala iminyaka eli-1-3 ziphantsi kokusetyenziswa rhoqo, nangona imodeli yokuphela kwexesha iyahamba ixesha elide.
Mamela i-pileds ephezulu, yiva ngobushushu obuphezulu, okanye ujonge ukuba ukunqunyulwa kwakho kungachanekanga.
Umahluko phakathi kwe-sersoo mastors kunye neemoto ze-spindle
Iingxaki ezi-9 eziqhelekileyo ze-CC Spindle Spindle kuya kufuneka uyazi
Ukuqonda imijikelezo emifutshane yombane kwiMotors ye-Spiele
Ukuqonda i-CCC Spindle Grateed: Unobangela kunye nokuthintela
I-CNC Spindleooise Speciechooing I-101: Ushicilelo olungaqhelekanga