Nhanganyaya

Chatter muCnc machining-iyo-yakajairwa-kujaira nuisance-inogona kupwanya chikamu chako kupedzisa, kukuvadza yako yekushandisa, uye kuzunza chibereko chako kune iyo core yaro. Icho chisingadiwe vibration inoitika panguva yekucheka, uye kana iwe wakambonzwa kuti screeching iyoyo, yakatsvuka ruzha apo muchina uri kumhanya, wakasangana nezvidiki. Asi heino nhau dzakanaka: kutaura hakusi zvimwe zvisingadzivisiki monster. Neruzivo rwakakodzera, zvishandiso, uye mazano, iwe unogona kukanda kune iyo curb.

Funga nezvazvo iyi: Inokanganisa meseji, inogadzira kusagadzikana, uye inosvitsa zvikanganiso. Mumachina, izvo zvikanganiso zvinotsaurira kuputika zvikamu, hupenyu hupfupi hwezvida, uye mutengo wepamusoro. Saka, kubvisa kutaura hakusi kungova pamusoro pekuvandudza mhando - ndezvekuwedzera kuwedzera basa rako rose rekushandisa uye mutsara wepazasi.

Iyi nhungamiro inokuendesa mune zvinokonzeresa kutaura, kuti ungaita sei, uye, zvakanyanya kukosha, maitiro ekuti. Kunyangwe iwe uri muchina ane ruzivo kana kungoita kuti tsoka dzako dzive muCNC nyika

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Kunzwisisa Cnn Chatter

Tsanangudzo uye mhando dzeCHASTER

Cnc chatter inoreva kuzvininipisa kwekuzvivanzika kwekuzvifadza panguva yekucheka maitiro. Iyo inoratidzira sekudzokorora mafungu pane yebasa nzvimbo uye kazhinji inobereka ruzha-yakadzika ruzha. Kune marudzi maviri makuru:

1. Regeneraterative Chatter  - Inokonzerwa nemitemo yekupindura pakati pechishandiso uye yekushandira kubva pakucheka kwekutanga.

2. Mode coupling chatter  - inomisikidza kana maviri akasiyana vibration modes (sekutevera uye kujaira) vaviri).

3. Yakamanikidzwa Vibration Chatter  - Yakakonzerwa nezvinhu zvekunze kunge mota kusaenzana kana kusakara-kunze.

Imwe neimwe yemhando idzi dzinopa dambudziko rakasiyana, asi zvese zvine mhedzisiro yakajairika: yakaderedza chimiro chemachining uye yakawedzera kupfeka uye kubvarura pamidziyo. Kana iwe uchinzwa madhiri ekutsvedza kana ekucherechedzwa pane zvako zvikamu, iwe ungangodaro uchibata neimwe yeaya anoputa.

Zvinokonzeresa chatter mu cnc machining

Saka nei kutaura zvichiitika? Haisi chinhu chimwe chete - kazhinji chinowanzobatanidzwa chezvinhu:

· ·  Isina kujeka kucheka paramita : yakanyanya kukwirisa kumhanya kwekumhanya kana yekupa chikafu inogona kukwidza vibrations.

·  Service yekushandisa kana inobata : kushayikwa kwekuomarara kana kuti isina kukodzera chishandiso geometry inogona kutanga vibrations.

·  Nyaradzo Fixturing : Kana chikamu chako chisina kubatwa zvakachengetedzeka, chero kufamba kunogona kupenga kuita chiitiko chatter.

·  وCER Mamiriro ezvinhu : Kusunungurwa magazini, akapfeka bhora bhora zviyero, uye zvisirizvo zvisizvo zvese zvinobatsira.

·  Opents Properties : Zvimwe zvinhu zvinonyanya kufararira kune vibration kupfuura zvevamwe nekuda kwekuomesa kwavo kana kuora kwavo.

Kuzivisa iyo inokonzeresa inhanho yekutanga yekunyaradza ruzha-chaicho uye nenzira yekufananidzira. Iwe haugone kugadzirisa izvo zvausinganzwisise.

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Kukurukurirana kwakanganisa sei cnc machining

Impact nharaunda	Tsananguro	Mhedzisiro
Kumusoro Kupedzisa	Wavy Patterns, zvisingaitiki zvishandiso zvemavara pane basa rekushanda	Varombo Aesthetics, chikamu chekurambwa, chakapindirana
Kurongeka kwakazara	Vibrations inokonzera chishandiso chekutsauka kubva munzira	Kunze-kwe-nherera zvikamu, zvakaderedzwa mashandiro
Tool kupfeka	Kuenderera mberi kwechiitiko kunotungamira kumucheto chipping uye kupwanya	Inowanzo shandurwa, yakakwirira yekushandisa mari
Muchina kupfeka	Chatter transfers kushushikana kune michina michina	Kubereka kukuvara, kuderedzwa kwemuchina hupenyu, kuwedzera kuchengetedza
Nguva yekutenderera	Inononoka kudzora mitengo inodiwa kuti udzivise kutaura	Nguva refu yekugadzira, yakaderedzwa kushanda
Mari yekugadzira	Yakawedzera scrap, rework, uye yekukuvara kwezvinhu	Mari yepamusoro yekushanda, yakaderedzwa purofiti michina

 

Kukanganisa pamhepo kupedzisa uye chikamu chemhando

Imwe yemhedzisiro inoonekwa yekutaura ndeyekupedza murombo. Fungidzira uchiedza kunyora nepeni apo ruoko rwako rwunobvunda-izvo zvinonyanya kureva kutaura kune yako yekucheka chishandiso. Iyo vibrations inokonzeresa nzira dzisina kujairika, dzinosiya mafungu-kunge mapatani pane yako.

Uku kusakwana hakusi kungo cosmetic. Ivo vanogona kukanganisa mishonga yakasimba, suma kusasimba kwechimiro, uye kutungamira kumitambo yeparutivi. Mune maindasitiri seaErospace kana zvekurapa, apo kunyatsojeka ndiko pane zvese, ndiko kuputsa-bhuroka.

Chatter zvakare inokanganisa kurongeka kwekupedzisira. Kunyangwe kana chikamu chako chikaita kunge zvakanaka pamusoro, izvo zvakavanzika zvisina kufanira zvinogona kutungamira kukundikana kwekuita, kunyanya mukushushikana kana mutoro.

Tool kupfeka uye hupenyu hwemuchina

Chatter hachisi chakashata chemugove - hutsinye pane yako yekushandisa. Kuenderera mberi kwekufamba kunokonzeresa micro-frcraes pane kucheka kumucheto, inotungamira kukurudzira mudziyo wekupfeka. Iwe unozozviwana iwe uchitsiva magumo emamiriyoni kana kuisa kazhinji kazhinji, izvo zvinowedzera nekukurumidza.

Uye ngatisanganwe nezve muchina wako. Kuwedzeredzwa kwenguva refu kune vibration kunogona kusunungura mabheti, kukuvadza kwehukuru, uye kupfupisa hupenyu hwechishandiso chako cheCNC. Mari yekuchengetedza mari inowedzera, uye isina kurongwa nguva yekudzika inova musoro wenguva dzose.

Kubudirira Kubudirira uye Kubhadhara Zvakakwana

Pakupera kwezuva, kutaura kunokurova kwaunokuvadza zvakanyanya-chikwama chako. Nzvimbo dzisina kunaka dzinopedzisa dzinoda rework kana kutoputika zvikamu. Zvishandiso zvinodiwa kutsiva kazhinji. Michina inopwanya zvisingatarisirwi. Zvese zvinhu izvi zvinobatsira kuti:

· KERE  CEROLCALTES

·  Olcess upt

·  Zvekuwedzera Mari Inokosha

·  Yakamisa nguva

Kana iwe uchimhanya shopu yakakwirira-vhoriyamu, kurasikirwa uku kuchikurumidza. Asi kunyangwe kuzvishanda zvidiki, kukanganisa kwakakosha. Mutengo wekuregeredza kwekutaura zvinogara zvakakwira kupfuura kuisa mari mukudzivirira.

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Kuziva Chatter Munguva yeCNC manhamba

Nzira yekuzivikanwa	Zviratidzo	Zvishandiso / maitiro
Zviratidzo zvekuongorora	Yakakwira-yakadzika-yakadzika squaltal, rattling, kana kurira ruzha panguva yekucheka	Kunzwa kweanoreva, acoustic emission sensors
Kuongorora kwekuona	Wavy pamusoro pedza, svutugadzike svutugadzike, isina kujairika yakatemwa mitsara	Post-Process Chikamu Kuongorora
Chishandiso Kupfeka Mapepa	Kupfeka kusingaperi sokunge chipping kana kupisa pamhepo yemhepo	Microscope, Kukwazisa Lenses
Kupisa chizvarwa	Kupisa kwakanyanya kana utsi panguva yekucheka	Thermal Makamera, Infrared Sensors
Kuyera kuyerwa	Akayera vibrations pamusoro pezvikumbaridzo zvinogamuchirika	Accelerometer, vibration sensors
Kucheka Simba Mhinduro	Spikes mumasimba ekucheka panguva yekucheka machining	Kucheka simba Dynamometers, torque sensors

Visual uye Auditory Zviratidzo

Chatter kazhinji kazhinji zvinonzwika-uye zvisinga zivikanwe. Iyo yakadzika-yakadzika-yakadzika, kana ruzha rwemuchina ruchina yemuchina wako wekupopota rubatsiro. Usazvirega. Iyo mureza mutsvuku kuti chimwe chinhu chakabviswa.

Asi hazvisi zvekungova neruzha. Uchazotarisa zvakare:

·  Revy spec prite  (kazhinji inonzi 'Chatter mamaki ')

· SHE  STEETHE STEKS  kana Inzvimbo Dzakapiswa

· Pure pre pre turmature  chombo

·  Zvepamusoro kupisa kana utsi panguva yekucheka

Zviratidzo izvi zviri nyore kuona kana urikuteerera. Ita tsika yekuongorora zvikamu mushure mekumhanya kwese, kunyanya panguva yekudzika kana kukwidziridzwa kwemakungwa zvakanyanya.

Diagnostic Zvishandiso uye Nzira

Kana iwe uchida kuenda kupfuura maziso ako nenzeve, zvidhori zvekuongorora ishamwari yako yepamoyo. Shandisa:

·  Dial zviratidzo  kuti utarise kusunganidzwa kwemuchina

·  Accelerererorometers  kuyera vibration

·  Zvinowedzera kufungidzira  kuona kufadza nzvimbo

· · · · · · · · ·  Fecurity sensors  kuti inzwisise zvekushandisa

Izvi zvishandiso zvinokubatsira iwe kutarisa kunobva kwatinotaura nekuvhiya kwekuvhiya. Iwe haufanire kufungidzira - iwe unonyatsoziva izvo zvinodiwa kugadzirisa.

Kushandisa Vibration Ongororo Yekutaura Chekutaura

Vibration ongororo yakafanana neMRI kune yako CNC muchina. Nekuongorora frequency uye amplitude, iwe unogona kuziva kwete kuti kutaura kuri kuitika - asi nei.

Yepamberi Setups Shandisa software iyo inobatanidza kune sensors pane spindle, mudziyo wezvishandiso, uye kunyangwe basa rekushanda. Aya masisitimu emepu kunze kwekunyora nguva zhinji uye uvadzorerei nemakwenzi parameter. Neiyi data, unogona:

· ATONESA DZESVONDO DZINOGONESA  DZESVONDO DZESVONDO DZESVONDO

·  Lator yako spindle kana mudziyo wezvishandiso

· ·  Fambira kana chatter chinogona kuitika

Iyi nzira yekufunga inotendeuka iwe kubva kumoto wemoto mukuita zano-kudzivirira kutaura zvisati zvatanga.

Zvinoratidzwa nzira dzekubvisa chatter

Optimizing kucheka paramita

Kuwana yako yekucheka parameter ndiyo imwe chete inonyanya kushanda nzira yekunyarara kutaura. Funga nezvazvo sekutadzisa chiridzwa: kugadziridzwa zvidiki kunogona kuita kuti nyika isiyano mukuita zvinhu zvese.

Spindle Kumhanya uye Kupa Rate Rate Shanduko

Kazhinji, kutama kwekutanga kuti ubvise chatter kuri kuendesa kumhanya kwako kwekumhanya. Heano maitiro ekunyepedzera, kunyangwe ne10%, anogona kuchinja mashandiro ako kunze kweiyo resonant frequency. Zvakafanana nekurova mabhureki pane yekupa mhinduro iyo yaenda kusango.

Shandisa izvo zvinozivikanwa se 'Spindle Speed ​​Kusiyanisa ' (SSV) -a CNC Feature iyo inosiyana spindle kumhanya panguva yekucheka. Izvi zvinoputsa rwiyo rwezvekutaura zvekare, zvichimisa isati yavakwa.

Saizvozvo, kuwedzera kana kuderedza chiyero chekudya  chinogona zvakare kuderedza kutambudza. Kana iwe uri kucheka nekukurumidza, chishandiso chingave chiri chekuita nezvinhu, zvichitungamira kusagadzikana. Kana zvakanyanyisa, chishandiso chinogona kuputira pane kucheka-zvakare nzira yekuverenga.

Mazano Akakosha:

·  Zvakagara chengetedza-chinongedzo chekumhanya uye chikafu.

Shandisa  chip mutoro wekuverenga kuverenga kuti urambe uine chekuita.

·  Usatya kumhanya bvunzo dzinocheka nemisiyano zvishoma.

Kudzika kwekucheka uye kushayiwa kwebasa

Kumwe kutadza kukuru kuseri kwekutaura kwakadzama kwakadzika kwekucheka (doc)  kana kuipinduka kwekucheka (wOC) . Kana chishandiso chako chiri kuruma kupfuura zvazvinogona kutsenga, zvichaenda kupopota-chaiko.

Edza nzira idzi:

·  Furta dhic kuwedzera kusvikira vibrations simbisa.

Shandisa  - Radil Encalement Strategies -trochoidal yekugaya kuchengeta dzimba dzekushandisa dzishandiso.

·  Surllin kumusoro kwakadzika kucheka mune akawanda anopfuura.

Kuenzanisa kuti chishandiso chinopinda sei basa rekushanda zvakakosha kuti zvigadziriswe michina. Dzimwe nguva, mwenje asi unokurumidza kupfuura zvinoshanda zviri nani pane zvishoma, zvinorema.

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Kusarudzika kusarudzwa uye mudziyo geometry

Chishandiso chako chekucheka ndiyo mvp yekuvhiya. Asi kana iri mhando isiriyo, chimiro, kana zvinhu, inogona kukwidza kutaura panzvimbo yekudzvinyirira iyo.

Chishandiso Chekushandisa uye Kubata

Zvishandiso zvakasarudzika zvinhu zvinopa kuomarara kwakasiyana uye vibration-drevering zvivakwa:

·  Karbide zvishandiso  zvakatsiga pane zvakanyanyisa pane yepamusoro-kumhanya simbi (HSS), vachiita kuti vave nani pakurwisa kutaura.

·  Colate maturusi  (kunge tini kana altin) kuderedza kupokana, uko kunodzika kupisa uye kudedera.

Uchishandisa musanganiswa chaiwo unobva pane zvako zvinhu (aluminium vs. titanium, semuenzaniso) zvinogona kuita mutsauko wese.

Geometry kugadzirisa kwekugadzikana

Iyo yekudzivirira yejometry zvinhu zvinopfuura zvakanyanya mainini anoziva. Edza:

·  Varipiraniala helix angles  kuputsa maAngonic vibrations.

· ·  Kusaenzana flute kupatsanura  kudzivirira kuwiriraniswa kwehuwandu.

·  Ipfupikadzi hupfupikadzi  hwakawanda kuomarara.

· ·  Yakakura core core diamita  kuti awedzere simba.

A 3-flute yekupedzisira migayo ine musimboti inogona kudzima 4-flute ine standard geometry kana zvasvika pakutonga kwekutaura. Kazhinji kazhinji kutongwa uye kukanganisa, asi kana iwe uchinge wawana iyo inotapira nzvimbo, iwe uchaona kupedza kutsvaira uye wonyarara kumhanya.

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Machine setup uye kugadzirisa

Fixturing uye Workpiece Clamping

Kana chikamu chako chisina kubatwa zvakasimba, zvichazadzwa. Nguva. kwakakodzera Kushanda  ndiyo hwaro hwekutaura kwekutaura kwekutaura.

Mazano ekuvandudza imaxturing:

Shandisa  . zvakaomarara, vibrate-drevering videes  kana clinks

·  Chengetedza chidiki chidiki chinogoneka cheshanduro  yebasa.

Shandisa  kuti mativi madonhwe  kana jigs jigs  uwedzere kugadzikana.

·  Changamire matafura eVaChiongedzo  zvikamu zveflat-asi simbisa kuomarara kwavo.

Zvezvikamu zvakaoma, shaya dzakapfava  kana tsika dzakagadzirwa  dzinogona kudiwa kuti uve nechokwadi chekuchengeteka pasina deformation.

Machine kuomarara uye kuwiriraniswa

Kunyangwe zvishandiso zvakanakisa uye zvigadziriso hazvibatsire kana yako CNC muchina pachacho haisi kuita basa racho.

Tarisa:

·  Zvishandiso kana nzira

·  Screat-kunze kwebhora screws

·  Spindle mispaalignment

·  Tahoro vibration  panguva yekushanda

Kusimbisa idzi nzvimbo dzinogona kuderedza kuderedza vibration kutapurirana uye kuvandudza mhando yechitoro wese.

Kugadziriswa kwemaitiro uye calibration

Usangogadzirisa zvinhu kana vatyora. Vadzivise kubva pakuputsa.

Vakai tsika yekugadzirisa rondedzero:

·  Sesimricate the popunduways uye screws nguva zhinji

·  Torane Bolts uye kubatana

·  Tarisa Spindle Balance uye Bearity Health

· ·  De-· re-calibrate demo mwedzi mishoma

Muchina wakachengetedzwa zvakanaka inyanzvi yekudzivirira. Kudzivirira kwekudzivirira kunogona kazhinji kubvisa matambudziko vasati vasvitsa chishandiso.

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Yakatangira mhinduro dzekutaura kwekutaura

Kushandiswa kweVatambi Vakasarudzika Vanobata

Vakanyadziswa vabati vezvishandiso zvakaita sekuvhundutsa zvinobata zvishandiso zvako zvekucheka. Ivo vanotora simba kubva kune vibrations isati yasvika mazinga akaoma.

Aya anowanzove anowanzove nemidziyo kunge polymers kana tuned misa mspers mukati memuviri wemubatsiri. Zvakaguma nei? Zvakaderera zvakaderera bhiza, hupenyu hurefu hupenyu, uye kupedzisa zviri nani.

Ivo vanonyanya kushanda mugaya-muhomwe yekugaya  uye kureba-kusvika pakushandisa  matanho ekutora anowanzo kugonesa.

Kushanduka kwehunyanzvi uye helix zvishandiso

Zvishandiso zvine musimboti  kana kushanduka kwehelix  ine flute geometries iyo ine chinangwa chisina kufanana. Izvi zvinopwanya symmetry yekucheka masimba uye kukanganisa kuvhurwa kwevhu.

Panzvimbo pemahombekombe ese anoita zvinhu zvakafanana, kushandurwa kwakashanduka kunopararira mutoro wekumanikidza. Izvi zvinoderedza mukana wekuvaka kweHarmonic uye zvinoita zvinobvisa zvakare regenerative chatter.

Shandisa izvi zve:

·  Refu-mhanyisa mashandiro

·  Mutori-wakakomberedzwa zvikamu

·  Aroverospace-giredhi zvinhu

Vibration dressing system

Mamwe akakwira-magumo cnc system anouya neVibration DamPeners kana kubvumira kwekunze kwekuwedzera-oons:

·  Sangano Dudziro Diki Masystems  inoshandisa sensors uye vatambi

·  Magamismasi Dampu  Esangano Spindle

·  Mass Srased Dampu Mukati  meiyo Spindle Dzimba

Kunyangwe inodhura, aya masisitimu anokosha muIltra-chaiyo basa apo kupedzisa kwepamusoro uye kuperera kwevakatsikirira.

Cam Software uye Simpulation

Kufunga kwekutaura kuburikidza nesoftware

Cament cam (komputa-yakarongedzwa kugadzira) software inodarika inogadzira zvishandiso-zvinogona kufanotaura chatter usati watombobata chidimbu chezvinhu. Izvo zvakaita sekuve nekristaro bhora kune yako machining maitiro.

Advanced Software Zvishandiso Shandisa masvomhu emasvomhu uye machinji masimba  ekufungidzira kana chatter chinogona kuitika zvichiitika kubva ku:

·  Opoly Properties

Dzidziso  yeGeometry

· · · · ·  · Parameter

·  وCERY DYNAMICS

Nekufungidzira uku, iwe unogona kugadzirisa setup yako muchikamu chejira, kuponesa, zvinhu, uye hupenyu hushoma. Zvirongwa zvakaita semachiningcloud , Vericut , kana NC SIMOL  ndeye maindasitiri anofarira kana zvasvika pakuongorora kwekutaura nekudzivirira.

Toolpath Optimization matekinoroji

Toolpath dhizaini zvakananga zvinopesvedzera chatter. Mamwe mapatani anomutsa kushamisika, nepo vamwe vachikunyudza zvakasikwa.

Hezvino izvo zvaunofanira kuita:

Shandurira  kujekesa yakakwirira-inokurumidza machinji zviyero senge zvinoshandurwa  kuderedza kusimba kwekushandisa uye kusimbisa mauto.

Dzivirira  kamwe kamwe nzira dzinotungamira kana makona akapinza mumisungo yako yemidziyo.

·  Shandi Inguva Yekushandisa Zvishandiso  Maitiro Anoderedza Chishandiso Deflection.

Smarter Toolpaths zvinoreva kuti mauto akafukidzwa akacheka, ayo anoshandura muzvinyorwa, kutaura-kusununguka.

Chaiyo-nguva yekufungidzira uye mhinduro

Mamwe cam solutions inobatanidza chaiyo-nguva mhinduro zvisharise uchishandisa sensors yakaiswa pamushini. Aya masisitimu anotarisa spindle vibration, kucheka simba, uye acoustic emission mune chaiyo-nguva. Kana vataure vakatanga kukura, vanogona:

·  Aumende Aw Alerts kune anoshanda

·  Gage gadziriso yekudya / kumhanya pane-iyo-kubhururuka

· · · ·  · · · · · Data ye post-process kuongorora

Iyi denderedzwa denderedzwa rekutonga ratter rinonyanya kubatsira mune otomatiki kana magetsi-kunze kwenzvimbo yemuchina  ingaonekwi kana kutumira bhuku harigoneke.

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Operator Kudzidziswa uye Zvakanakisa Maitiro

Kukosha kwevashandisi vane hunyanzvi

Iwe unogona kuve nemidziyo yakanakisa, iyo software yakangwara, uye dombo-solid muchina - asi kana wako mutengesi asina ruzivo, kutaura anowana nzira mukati.

Mishini yakadzidziswa zvakanaka inogona:

Kunatsa  mutsauko pakati pezvakanaka uye zvakashata cuts

·  Sekuru Nokunze Vibrations

·  Diagnose chatter zvichibva pane zvishandiso mamaki ega

Vashandisi vehunyanzvi vanozivawo nguva yekupindira, shandura zvishandiso, kana kugadzirisa marongero mune chaiyo-nguva. Mafungiro avo, akaiswa pamusoro pezviuru zvezviuru zvemaawa pane shopu pasi, hairambi.

Kurudzira dzidzo kuenderera mberi. Chengetedza mari yekukura kwako. Anoshanda smartirator ndiye wako wekutanga mutsara wekuzvidzivirira pakutaura.

Kuenderera mberi nekudzidza uye mashopu

Nyika yemakwikwi inoshanduka nekukurumidza, uye kugara mberi inoda kudzidziswa kuenderera mberi. Host kana kuenda:

Inoshanda  -Imba Masangano  Akatarisa pane Chatter Diagnostics

·  Vatamendi-LED SEMINARS  pane itsva yekushandisa uye kucheka maitiro

·  Open Opense Courses uye Certificed  kubva pamapuratifomu senge kosi, yekushandisa iwe, kana yakazara yekudzidza

Kuziva isimba-uye muCnc macheya, isimba rekudzora scrap, kugadzirisa hunhu, uye wedzera hupenyu hwemuchina.

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Maindasitiri mienzaniso uye kesi zvidzidzo

Nhau dzechokwadi dzechokwadi

Ngatitarisei kuti mamwe makambani akabvisa sei kutaura uye akagadziridzwa kugadzirwa:

Aerospace mugadziri muOhio

Dambudziko: Chatter mune yakadzika-muhomwe aluminium zvikamu

Solution: Yakachinjirwa kune inoshanduka Helix End Mail, yakawedzerwa yakadzama vashandi

Mhedzisiro: Yakadzikira Nguva Yekutenderera ne30%, Yakavandudzwa Kupedzisa Giredhi kubva R 6.3 μM to Ra 1.2 μm

Zvemotokari mutengesi kuGermany

Dambudziko: Kushandisa zvakawandisa kupfeka uye pamusoro urema

Solution: Yakagadziriswa chaiyo-nguva vibration inotarisa ne cam mhinduro

Result: 40% Kuwedzera kwehupenyu hwezvishandiso uye zvishoma zvakarambwa zvikamu

Medical Chengetedzo Shopu muCalifornia

Dambudziko: Chatter mune diki Titanium Implants

Solution: Optimised Toolpath Strategies, yakawedzera yakakwirira-yakaoma-yakaoma mafirita

Mhedzisiro: inowanikwa ± 0.005 mm kushivirira nguva dzose

Iyi mienzaniso inoratidza kuti kunyangwe iyo indasitiri kana zvinhu, kushandisa nzira dzakaringana kunotungamira kune chaiyo, yekuyera kuvandudzwa.

Zvidzidzo zvinodzidziswa kubva kuCNC Nyanzvi

Taura kune chero maneji ane ruzivo uye ivo vanokuudza iwe-kutaura hakusi kungova nuisance; Icho chitoro chechitoro. Hezvino izvo zvavakadzidzira nzira yakaoma:

. Usaregeredza zviratidzo zvekutanga-kutaura zvinogara zvakanyanyisa

·  Nhandare yakasimba yakanyanya kukosha kupfuura yekukurumidza kuseta.

·  Tort cuts uye zvinyorwa ishamwari dzako dzepamoyo.

·  Speched Tool Boating Mari iwe zvakanyanya mukufamba kwenguva.

Kuteerera huchenjeri hweshopu pasi kwakakosha sekuverenga bhuku racho. Nhengo yechokwadi-yenyika igoridhe kana zvasvika pakuongorora uye kugadzirisa chatter.

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Zvikanganiso zvakajairika kuti udzivise

Kuwedzeredza Machine Calibration

Muchina usina kujairika wakafanana nemotokari nemavhiri ane misoro mikukutu. Chokwadi, ichafamba-asi kwete zvakanaka. Kugara muchiedza kunoita kuti matanda ese awiriraniswa, anodzoreredzwa anodzikiswa, uye zvikamu zvinoshanda mukuwirirana.

Zvakajairika Kukanganisa:

·  Nguo hit idukure zvidiki zvidiki nyaya

·  Spifipping yakarongedzwa kugadzirisa

Kukundikana  kudzoreredza mushure mekuparadzwa

Kunyangwe mitsva mitsva michina inogona kubatsirwa kubva kune yekutanga calibration cheki-usafungidzira mafekitori akakwana.

Uchishandisa zvishandiso zvisina kunaka zvekushandisa

Uchishandisa chishandiso chisina kunaka chakafanana nekushandisa nyundo paunoda screwdriver-haina kungoita isingabatsiri, zvinokuvadza.

Zvikanganiso zvinowanzoitika:

·  Renz-kusvika zvishandiso zvetsika dzisina kudzika

· Asi  manyawi mazhinji emidziyo yegamu

·  Deferfreger kukosha kwejasi rekushandisa

·  Notenderana mudziyo Geometry kuomesa zvinhu

Gara uchibvunza mutengesi wako wekushandisa kana rep usati wamhanyisa basa idzva. Kufona kwemaminitsi mashanu kunogona kuchengetedza maawa ekugadzirisa.

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Basa reTekinoroji Mukudzivirira Chatter

IOH uye Smart Skina Masisitimu

Iyo indasitiri internet yezvinhu (iiot) ishandurire cnc machining. Smart Sensors yakadzvanywa mumachina, spindles, uye zvishandiso zvinogona kuunganidza chaiyo-nguva data pane vibrations, tembiricha, uye yekucheka.

Iyi data inodyiswa muDashboards kana gore mapuratiforms, inogonesa kufungidzira gadziriro dzakaita:

·  Rina kuderedzwa kana vibration inodarika miganhu

·  Anyevero Anosimbisa vashandisi vasati vataura zvatinotaura zvinokuvadza

·  Uvherwe pasi muchina wenhau mune zvakanyanyisa mamiriro

Aya masisitimu akangwara haangoone kungotaura - ivo vanoshanda nesimba kuti vadzivise.

Fungidziro yekugadzirisa zvishandiso

Kufungidzira kuchengetedza kunoshandisa data uye ana auyerics kuchiona kana chikamu chechina zvichikundikana. Iyo mutambo wemutambo wekutonga kwekutaura.

Zvakanakira zvinosanganisira:

·  Kuchengetwa kutakura kupfeka zvisati kwatungamira kune spindle vibration

·  Dzivirisa Kusunungurwa Mumutsetse Mberi

Chiratidziro  Pfungwa Dzidziso Dzisina Kuvhiringidza Kugadzirwa

Nekugadzirisa nyaya vasati vonzera kutaurirana, kufungidzira kuchengetedza kuchengeta yako shopu kumhanya zvakanaka uye chinyararire.

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Kuvaka Interter-Yemahara CNC Nzvimbo Yenzvimbo

Kubatanidza Kunogadzira Kugadzira

Kutonga kwekutaura kunokodzera zvakasikwa muzvisikwa zvinovaka muviri . Iyo inogadzirisa nekuderedza marara, inoyerera inoyerera, uye kuchengetedza hunhu hunoenderana.

Zvishandiso zvine mutserendende zvinobatsira nekutaura:

Zviitiko  zveKazoen  kuti ubvise zvinokonzeresa

·  TRANO ROKUDZIDZA BASA  REMAKADZISE YEMAHARA

Zvirongwa  zvekuchengetedza  nzvimbo yakachena, yakagadzikana

Mushandiswi, wakarongeka webasa rekushandira rinoderedza mhirizhonga dzinowanzoita chatter.

Maitiro Ekushanda Kwekushandisa (SOPS)

Pakupedzisira, nyora zvese. Gadzira Sps inosanganisira:

·  Neakakomberedzwa kucheka paramita pane chimwe chinhu chimwe nechimwe

·  Muchina unodziya-kumusoro uye calibration routines

·  Zvisarudzo zvekusarudza zvinhu zvinotengeswa

·  Mazuvao Deach Muchina Uine Draction

Zviongorori, zvinowanikwa SPS dzinobatsira vashandisi vese-chitsva kana chine mwaka-inonamatira kune zvakanakisa maitiro, kuchengetedza chatter kuBay zvakaringana.

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Mhedziso

Chatter inogona kunge iri dambudziko rakajairika mune cnc machining, asi iri kure nekusakundikana. Nenzwisiso yakajeka yezvikonzero zvayo uye bhokisi rekushandisa rakazara nehurongwa hwekugadzirisa-kubva kuTuning cutting paramende kuti uendeke software uye Hardware-iwe unogona kuumba nzvimbo yekunyarara, inoshanda, uye inobereka.

Usarega kutaura nezvekunyora kwako, kana kutambisa zvinhu zvako, kana kukanganisa purofiti yako. Iva anoratidza, ramba wakadzidziswa, uye kurapa kwekutaura seyakagadziriswa chikamu cheiyo CNC yako zano.

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FAQs

1. Ndoziva sei kana yangu CNC muchina iri kusangana nekutaura?

Tsvaga ruzha rwakadzika-pakadzika panguva yekucheka, inoonekwa mafungu pane yako yekushandisa, uye zviratidzo zvekushandisa nekukurumidza kana kukuvara kwemusoro. Nhema-nguva vibration sensors inogona zvakare kubatsira kuzviona pakutanga.

2. Unogona kutaura zvizere kubviswa zvachose?

Kunyange zvingave zvisiri 100% zvinodzivirirwa mumamiriro ese ezvinhu, kushandisa nzira dzakakodzera uye zvishandiso zvinogona kuidzora kuti zvive pedyo ne zero. Nechiitiko uye setup kurudyi, iwe unogona kumhanya zvikamu zvakanaka nguva dzese.

3. Ndeipi nzira inodhura-inobudirira yekudzikisa chatter?

Kutanga nemagadzirirwo akareruka sekugadzirisa anopa mitengo kana kushandisa chipfupi chishandiso. Toolpath Optimization mune yako cam software uye zvirinani kuisirwa zvakare zvinokwanisika asi zvakanyatsoshanda.

4. Tembiricha inokanganisa sei chatter mune cnc machining?

Tembiricha yepamusoro dzinogona kutungamira mukuwedzera kwekuwedzera, zvichikonzera kusanzwisisika uye kuwedzera kushamisika kunyengerera. Izvo zvakakosha kuti urambe wakazara kugadzikana munzvimbo yako yekucheka.

5. Ndinofanira kuchinja yangu cam software yekugadzirisa chatter?

Kana yako yazvino software isina kufungidzira kana kutaura kwekufungidzira, kukwirisa kunogona kuve kwakakodzera. Mazuva ano Cam Solutions anopa masoja ekuongorora zvine simba anobatsira kudzivirira kutaura kubva kune chirongwa chekuronga.